Metal door and window profile cutting surface polishing device

By designing a metal door and window profile cutting surface grinding device with a movable rack, clamping mechanism and adjustable grinding mechanism, the problem of low grinding efficiency and inability to adapt to different cutting surface treatments in the prior art is solved, and efficient and automated grinding treatment is achieved.

CN222553097UActive Publication Date: 2025-03-04安徽富煌门窗幕墙有限公司
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Patent Information

Application Number
CN202421217493.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-31
Publication Date
2025-03-04
Estimated Expiration
2034-05-31

AI Technical Summary

Technical Problem

The existing metal door and window profile cutting surface grinding devices require manual operation, which is time-consuming and labor-intensive, and cannot adjust the angle of the grinding mechanism, resulting in low grinding efficiency and inability to adapt to the treatment of different cutting surfaces.

Method used

A device including a processing table, a movable rack, a clamping mechanism and a grinding mechanism is designed. Through the threaded fit of the screw and the slider and the meshing of the gear and the tooth ring, the front and back movement and rotation of the grinding mechanism are realized, and the cutting surface treatment is adapted to different angles.

Benefits of technology

The processing efficiency of metal door and window profiles is improved, the labor intensity of manual operation is reduced, and the efficient grinding of different cutting surfaces is realized, which solves the problem of low grinding efficiency in the prior art.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222553097U_ABST
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Abstract

The utility model discloses a metal door and window profile cutting surface polishing device, and relates to the technical field of metal door and window machining. The metal door and window profile cutting face grinding device comprises a machining table, a movable frame is movably arranged on the left side of the surface of the machining table, a clamping mechanism is arranged on the movable frame, metal door and window profiles to be ground can be conveniently clamped and fixed, two fixing plates are oppositely fixed to the right side of the top of the machining table, and movable rings are rotationally arranged on the fixing plates; a strip-shaped plate is fixed between the two movable rings, two vertical plates are oppositely fixed to the strip-shaped plate, a screw rod is arranged between the two vertical plates, a strip-shaped groove penetrates through the strip-shaped plate, a sliding block is arranged on the screw rod in a threaded mode, and a polishing mechanism is installed at the bottom of the sliding block and matched with the strip-shaped groove, so that the clamped and fixed door and window profile is conveniently polished; a gear ring is fixed to the rear end of the movable ring on the rear side, a gear is meshed with the lower side of the gear ring, the movable rings are conveniently driven to rotate, the purpose of adjusting the angle of the grinding mechanism is achieved, and the grinding mechanism adapts to grinding operation of different cutting faces.
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Description

Technical Field

[0001] The utility model belongs to the technical field of metal door and window processing, in particular to a device for grinding the cut surface of a metal door and window profile. Background Art

[0002] Aluminum profiles for doors and windows are a type of building material for door and window frames made of aluminum alloy. When making door and window frames, it is necessary to cut aluminum profiles of different lengths. The cut surface of the door and window profiles will produce burrs of uneven sizes. In order to ensure the beauty of the metal doors and windows and the safety of the workers during the subsequent processing, a grinding device is required to grind the burrs on the cut surface.

[0003] At present, when the existing grinding device is in use, the staff is required to manually pick up the grinding and polishing tools to grind the cut surface. The long grinding operation requires the staff to consume a lot of physical strength, is time-consuming and labor-intensive, and the grinding efficiency is low. During use, some automatic grinding devices cannot adjust the angle of the grinding mechanism and can only adapt to the grinding of flat cut surfaces. For the grinding of inclined cut surfaces, the staff is required to adjust the angle of the metal door and window profiles, which is more laborious.

[0004] In view of the above problems, we propose a cutting surface grinding device for metal door and window profiles. Utility Model Content

[0005] Technical Solution

[0006] In order to solve the above technical problems, the utility model provides a device for grinding the cut surfaces of metal door and window profiles, comprising a processing table, a movable frame with a U-shaped structure movably arranged on the left side of the processing table surface, a clamping mechanism arranged on the movable frame, two fixed plates relatively fixed on the right side of the top of the processing table, a movable ring rotatably arranged on the fixed plate, a strip plate fixed between the two movable rings, two vertical plates relatively fixed on the strip plate, a screw rod arranged between the two vertical plates, a strip groove passing through the strip plate, a slider threadedly arranged on the screw rod, which cooperates with the strip groove, a grinding mechanism installed on the bottom of the slider, a gear ring fixed to the rear end of the movable ring on the rear side, a gear meshing with the lower side of the gear ring.

[0007] The grinding mechanism includes an electric push rod, a grinding motor, a grinding head and a dust suction assembly. A mounting plate is fixed to the lower end of the slider, the electric push rod is installed at the bottom of the mounting plate, a mounting frame is fixed to the telescopic end of the electric push rod, the grinding motor is installed inside the mounting frame, the output shaft of the grinding motor passes through the mounting frame and is connected to the grinding head, a mounting seat is fixed to the upper end of the slider, and the dust suction assembly is installed on the mounting seat.

[0008] The dust suction assembly includes a vacuum cleaner, a telescopic hose and a vacuum tube. The vacuum cleaner is installed on the top of the mounting base. The two vacuum tubes are respectively fixed on both sides of the mounting frame through support plates, and the vacuum ports at the lower ends of the vacuum tubes face the grinding head. The telescopic hose is connected between the vacuum tubes and the vacuum cleaner.

[0009] The front and rear surfaces of the processing table are both provided with sliding grooves, and the front and rear sliding grooves are respectively provided with sliding rods and screw rods, which respectively pass through the front and rear sides of the lower part of the movable frame, and the movable frame is threadedly matched with the screw rod, and the movable frame is slidably matched with the sliding rod.

[0010] The left end of the screw is connected to a first motor, a second motor is installed on the rear side of the processing table through a bracket, the output shaft of the second motor is connected to a gear, a third motor is installed on the rear surface of the rear vertical plate, and the output shaft of the third motor is connected to the rear end of the screw.

[0011] The clamping mechanism comprises two cylinders relatively mounted on the top of the movable frame, and clamping plates connected to the telescopic ends of the cylinders. A pad is arranged at the center of the top of the movable frame.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] The utility model can clamp and fix the door and window profile placed on the top of the movable frame through the clamping mechanism, and can drive the clamped and fixed door and window profile to move to the right side in combination with the movable frame and the processing table, and can grind the cut surface of the door and window profile in combination with the grinding mechanism;

[0014] The screw rod and the slider cooperate with each other to drive the slider to move in the front-rear direction, thereby driving the grinding mechanism to move forward and backward. At the same time, under the meshing action of the gear and the gear ring, combined with the rotation cooperation of the movable ring and the fixed plate, it is convenient to adjust the strip plate to rotate, thereby driving the rotation of the grinding mechanism, achieving the purpose of adjusting the angle of the grinding mechanism, adapting to the grinding treatment of different cutting surfaces of door and window profiles, solving the disadvantages of manual grinding in the prior art, which is time-consuming, labor-intensive, and low grinding efficiency. At the same time, it solves the problem that some automatic grinding devices cannot adjust the angle of the grinding mechanism during use, and can only adapt to the grinding treatment of flat cutting surfaces. For the grinding of inclined cutting surfaces, the staff needs to adjust the angle of the metal door and window profiles, which is a relatively laborious operation, and effectively improves the processing efficiency of metal door and window profiles.

[0015] The dust collection component can be used to absorb and collect the metal powder generated during the grinding process, thus ensuring the cleanliness of the workplace. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 for Figure 1 A schematic diagram of the structure from another perspective;

[0018] Figure 3 for Figure 2 A schematic diagram of the enlarged structure at A in the middle;

[0019] Figure 4 for Figure 2 Schematic diagram of the enlarged structure at point B in the middle.

[0020] The markings in the attached drawings are: 1. processing table; 2. movable frame; 3. clamping mechanism; 4. fixed plate; 5. movable ring; 6. strip plate; 7. vertical plate; 8. screw; 9. slider; 10. gear ring; 11. gear; 12. electric push rod; 13. grinding motor; 14. grinding head; 15. vacuum cleaner; 16. telescopic hose; 17. dust suction tube; 18. screw; 19. slide rod; 20. first motor; 21. second motor; 22. third motor. DETAILED DESCRIPTION

[0021] This specific embodiment is a device for grinding the cut surface of a metal door and window profile. Figure 1-Figure 4 As shown, the cutting surface grinding device of metal door and window profiles comprises a processing table 1, a movable frame 2 of a U-shaped structure is movably arranged on the left side of the surface of the processing table 1, a clamping mechanism 3 is arranged on the movable frame 2, two fixed plates 4 are relatively fixed on the top right side of the processing table 1, a movable ring 5 is rotatably arranged on the fixed plate 4, a strip plate 6 is fixed between the two movable rings 5, two vertical plates 7 are relatively fixed on the strip plate 6, a screw rod 8 is arranged between the two vertical plates 7, a strip groove penetrates the strip plate 6, a slider 9 is threadedly arranged on the screw rod 8, which cooperates with the strip groove, a grinding mechanism is installed at the bottom of the slider 9, a gear ring 10 is fixed at the rear end of the rear movable ring 5, and a gear 11 is meshed at the lower side of the gear ring 10.

[0022] The clamping mechanism 3 is convenient for clamping and fixing the door and window profile placed on the top of the movable frame 2. Combined with the movable frame 2 and the processing table 1, it is convenient to drive the clamped and fixed door and window profile to move to the right. Combined with the grinding mechanism, it is convenient to grind the cut surface of the door and window profile. Under the threaded cooperation of the screw rod 8 and the slider 9, it is convenient to drive the slider 9 to move in the front and rear direction, thereby driving the front and rear movement of the grinding mechanism. At the same time, under the meshing action of the gear 11 and the gear ring 10, combined with the rotation cooperation of the movable ring 5 and the fixed plate 4, it is convenient to adjust the strip plate 6 to rotate. This in turn drives the rotation of the grinding mechanism, thereby achieving the purpose of adjusting the angle of the grinding mechanism, adapting to the grinding processing of different cutting surfaces of door and window profiles, and solving the problems of time-consuming, labor-intensive, and low grinding efficiency when manual grinding operations are performed in the prior art. At the same time, it solves the problem that some automatic grinding devices cannot adjust the angle of the grinding mechanism during use and can only adapt to the grinding processing of flat cutting surfaces. For the grinding of inclined cutting surfaces, the staff needs to adjust the angle of the metal door and window profiles, which is a relatively laborious operation. The processing efficiency of metal door and window profiles is effectively improved.

[0023] The grinding mechanism includes an electric push rod 12, a grinding motor 13, a grinding head 14 and a dust suction component. A mounting plate is fixed to the lower end of the slider 9, the electric push rod 12 is installed at the bottom of the mounting plate, a mounting frame is fixed to the telescopic end of the electric push rod 12, the grinding motor 13 is installed inside the mounting frame, the output shaft of the grinding motor 13 passes through the mounting frame and is connected to the grinding head 14, a mounting seat is fixed to the upper end of the slider 9, and the dust suction component is installed on the mounting seat. Through the action of the electric push rod 12, it is convenient to push the grinding head 14 to move in the direction close to the door and window profile, and cooperate with the grinding motor 13 to facilitate the driving of the grinding head 14 to rotate and implement the grinding operation.

[0024] The dust collection assembly includes a dust collector 15, a telescopic hose 16 and a dust collection pipe 17. The dust collector 15 is installed on the top of the mounting base. The two dust collection pipes 17 are respectively fixed on both sides of the mounting frame through support plates, and the dust collection port at the lower end of the dust collection pipe 17 faces the grinding head 14. The telescopic hose 16 is connected between the dust collection pipe 17 and the dust collector 15. Through the cooperation of the dust collection pipe 17, the telescopic hose 16 and the dust collector 15, it is convenient to adsorb and collect the metal dust generated during the grinding process. The telescopic characteristics of the telescopic hose 16 facilitate the adjustment of the grinding head 14.

[0025] Slide grooves are provided on the front and rear surfaces of the processing table 1, and slide rods 19 and screw rods 18 are respectively arranged in the front and rear slide grooves. The slide rods 19 and screw rods 18 respectively penetrate the front and rear sides of the lower part of the movable frame 2. The movable frame 2 is threadedly matched with the screw rod 18, and the movable frame 2 is slidingly matched with the slide rod 19. Through the threaded match between the movable frame 2 and the screw rod 18, combined with the sliding match between the movable frame 2 and the slide rod 19, it is convenient to adjust the movable frame 2 to move stably left and right, thereby driving the clamped door and window profiles to move.

[0026] A first motor 20 is connected to the left end of the screw rod 18, a second motor 21 is installed on the rear side of the processing table 1 through a bracket, the output shaft of the second motor 21 is connected to the gear 11, a third motor 22 is installed on the rear surface of the rear vertical plate 7, and the output shaft of the third motor 22 is connected to the rear end of the screw rod 8.

[0027] The clamping mechanism 3 includes two cylinders relatively installed on the top of the movable frame 2, and a clamping plate connected to the telescopic end of the cylinder. A pad is set at the center of the top of the movable frame 2. The pad effectively protects the bottom of the door and window profile placed on the movable frame 2. Combined with the cylinder, it is convenient to push the clamping plate close to the door and window profile placed on the pad to clamp and fix it.

[0028] Example:

[0029] When in use, first place the door and window profile to be polished on the pad on the top of the movable frame 2, then start the clamping mechanism 3 to clamp and fix the two sides of the placed door and window profile;

[0030] Then, the first motor 20 is started, and the screw rod 18 is driven to rotate by the first motor 20. Under the threaded cooperation between the movable frame 2 and the screw rod 18, combined with the sliding cooperation between the movable frame 2 and the slide rod 19, the movable frame 2 is adjusted to move to the right, thereby driving the clamped door and window profile to move to the right, until the cut surface of the door and window profile moves between the two fixed plates 4;

[0031] At the same time, the electric push rod 12, the grinding motor 13 and the vacuum cleaner 15 are started, and the grinding head 14 is driven to rotate by the grinding motor 13, wherein the electric push rod 12 is extended, driving the rotating grinding head 14 to move in the direction close to the cutting surface of the door and window profile, until the grinding head 14 contacts the cutting surface of the door and window profile, and the burrs are polished, wherein under the action of the vacuum cleaner 15, combined with the telescopic hose 16, negative pressure is provided to the vacuum pipe 17 to absorb the metal powder generated by the grinding, so as to prevent the metal powder from flying and being inhaled by the human body, affecting the health of the body, ensuring the cleanliness of the workplace, and solving the disadvantages of manual grinding, which is labor-intensive, time-consuming and labor-intensive, and has low grinding efficiency;

[0032] When the cutting surface of the door and window profile is an inclined surface, the second motor 21 is started, and the gear 11 is driven to rotate by the second motor 21. Under the meshing action of the gear 11 and the gear ring 10, combined with the rotation cooperation of the movable ring 5 and the fixed plate 4, the strip plate 6 between the two movable rings 5 ​​is driven to rotate. Through the rotation of the strip plate 6, the grinding head 14 is driven to rotate until the grinding head 14 adapts to the inclined surface of the cutting surface of the door and window profile, so as to achieve the purpose of adjusting the angle of the grinding head 14 and adapt to the grinding treatment of different cutting surfaces of the door and window profile, and solve the problem that some automatic grinding devices cannot adjust the angle of the grinding mechanism during use, and can only adapt to the grinding treatment of the flat cutting surface. For the grinding of the inclined cutting surface, the staff needs to adjust the angle of the metal door and window profile, which is a relatively laborious operation. The processing efficiency of the metal door and window profile is effectively improved, and the grinding processing of the metal door and window profile is convenient;

[0033] Among them, when the cutting surface of the door and window profile is large, the third motor 22 is started, and the screw 8 is driven to rotate by the third motor 22. Under the cooperation of the threads of the slider 9 and the screw 8, combined with the mutual cooperation of the slider 9 and the strip groove, the slider 9 is driven to move back and forth stably along the direction of the screw 8, thereby driving the movement of the grinding head 14, effectively expanding the grinding range of the grinding head 14, and facilitating the grinding operation of the door and window profiles.

[0034] It should be further explained that the installation structure, connection method or setting method of each component in the utility model are all common mechanical methods, and they can be implemented as long as they can achieve their beneficial effects. At the same time, the electric push rod 12, grinding motor 13, vacuum cleaner 15, first motor 20, second motor 21 and third motor 22 in the utility model are all purchased on the market, and technical personnel in this field can install and use them according to requirements.

[0035] All technical features in this embodiment can be freely combined according to actual needs.

[0036] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A device for grinding the cut surface of a metal door and window profile, comprising a processing table (1), characterized in that: A movable frame (2) of a U-shaped structure is movably arranged on the left side of the surface of the processing table (1), and a clamping mechanism (3) is arranged on the movable frame (2). Two fixed plates (4) are relatively fixed on the right side of the top of the processing table (1), and a movable ring (5) is rotatably arranged on the fixed plate (4). A strip plate (6) is fixed between the two movable rings (5), and two vertical plates (7) are relatively fixed on the strip plate (6). A screw rod (8) is arranged between the two vertical plates (7). A strip groove passes through the strip plate (6), and a slider (9) is threadedly arranged on the screw rod (8) to cooperate with the strip groove. A grinding mechanism is installed at the bottom of the slider (9), and a gear ring (10) is fixed to the rear end of the movable ring (5) on the rear side, and a gear (11) is meshed on the lower side of the gear ring (10).

2. A device for grinding the cut surface of a metal door and window profile according to claim 1, characterized in that: The grinding mechanism comprises an electric push rod (12), a grinding motor (13), a grinding head (14) and a dust collection component. A mounting plate is fixed to the lower end of the slider (9). The electric push rod (12) is mounted on the bottom of the mounting plate. A mounting frame is fixed to the telescopic end of the electric push rod (12). The grinding motor (13) is mounted inside the mounting frame. The output shaft of the grinding motor (13) passes through the mounting frame and is connected to the grinding head (14). A mounting seat is fixed to the upper end of the slider (9). The dust collection component is mounted on the mounting seat.

3. A device for grinding the cut surface of a metal door and window profile according to claim 2, characterized in that: The dust suction assembly comprises a dust collector (15), a telescopic hose (16) and a dust suction pipe (17); the dust collector (15) is mounted on the top of the mounting seat; the two dust suction pipes (17) are respectively fixed on two sides of the mounting frame through support plates; the dust suction ports at the lower ends of the dust suction pipes (17) face the grinding head (14); and the telescopic hose (16) is connected between the dust suction pipes (17) and the dust collector (15).

4. A device for grinding the cut surface of a metal door and window profile according to claim 3, characterized in that: The front and rear surfaces of the processing table (1) are both provided with slide grooves, and the front and rear slide grooves are respectively provided with a slide rod (19) and a screw rod (18). The slide rod (19) and the screw rod (18) respectively penetrate the front and rear sides of the lower part of the movable frame (2). The movable frame (2) and the screw rod (18) are threadedly matched, and the movable frame (2) and the slide rod (19) are slidably matched.

5. A device for grinding the cut surface of a metal door and window profile according to claim 4, characterized in that: The left end of the screw rod (18) is connected to a first motor (20), a second motor (21) is installed on the rear side of the processing table (1) through a bracket, the output shaft of the second motor (21) is connected to the gear (11), and a third motor (22) is installed on the rear surface of the rear vertical plate (7), and the output shaft of the third motor (22) is connected to the rear end of the screw rod (8).

6. A device for grinding the cut surface of a metal door and window profile according to claim 5, characterized in that: The clamping mechanism (3) comprises two cylinders relatively mounted on the top of the movable frame (2), and clamping plates connected to the telescopic ends of the cylinders, and a pad is arranged at the center of the top of the movable frame (2).