Deburring equipment for gear box
By designing a gearbox deburring device including sliding blocks, brush structures and air extraction channels, the problem that existing equipment is difficult to clean internal burrs manually when handling deep gearboxes is solved, and efficient and precise burr cleaning and respiration are achieved.
Patent Information
- Application Number
- CN202421330727.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-12
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-06-12
AI Technical Summary
When handling deep gearbox deburring equipment, it is difficult to effectively clean the burrs at the corners of the interior when handling deep gearboxes, and small burrs are difficult to absorb.
A deburring device for gearboxes is designed, including a base plate, a frame, a sliding block, a first brush structure and a second brush structure. The first brush is used to remove burrs from the horizontal plane, and the second brush is used to remove burrs from the vertical plane and bottom plane, and to suck fine burr debris through the exhaust passage.
Through the cooperation of the sliding block and the brush structure, the equipment can effectively clean the burrs in various positions of the gearbox, and efficiently absorb fine burrs through the exhaust passage, improving cleaning efficiency and accuracy.
Smart Images

Figure CN222553170U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of gear boxes, in particular to a deburring device for gear boxes. Background Art
[0002] Alloy gearboxes mostly refer to castings made by alloy solution casting. The alloy solution can be adjusted as needed to improve some of the performance of the gearbox. Due to the use of casting processing, and the subsequent finishing only involves cutting and grinding of the mounting surface, the burrs in the gearbox need to be handled separately. Generally speaking, workers will use handheld deburring equipment to manually scrape them off, which will cause the burrs to fall into the gearbox and be difficult to clean. In addition, when the gearbox is deep, it is difficult for manual operation to handle the internal corners of the gearbox.
[0003] Therefore, it is necessary for us to improve such a structure to overcome the above-mentioned defects. Utility Model Content
[0004] The purpose of the utility model is to overcome the shortcomings of the prior art and provide a deburring device for a gear box. The utility model is achieved through the following technical solutions:
[0005] A deburring device for a gear box comprises a base plate and a frame, wherein a first brush structure and a second brush structure are slidably arranged on the frame, a sliding block is slidably arranged on the base plate, and the sliding block can move horizontally, the first brush structure comprises a first brush rotatably arranged, and the first brush is horizontal, the second brush structure comprises a second brush rotatably arranged, and the second brush is vertical, and an exhaust channel is arranged in the middle of the second brush.
[0006] In the above technical solution: the base plate is used to set up and support the remaining structures; the frame is used to set up the first brush structure and the second brush structure; the sliding block is used to place the gear box, and change the relative position between the gear box and the first brush and the second brush by sliding, so as to remove burrs at various positions of the gear box; the first burr is used to remove burrs on horizontal surfaces except the bottom surface; the second burr is used to remove burrs on vertical surfaces and the bottom surface; the exhaust channel is used to suck in the removed fine burrs.
[0007] The utility model is further configured as follows: the first brush structure also includes a first connecting block and a first motor, the first connecting block can be close to or away from the sliding block, the first motor is fixedly arranged on the first connecting block, and the output end of the first motor passes through the first connecting block and is connected to the first brush.
[0008] In the above technical solution: the first connecting block is used to set the first motor and the first brush, and allows the first brush to be raised and lowered so as to be close to or away from the gear box.
[0009] The utility model is further configured as follows: the second brush structure also includes a second connecting block and a second motor, the second connecting block can be close to or away from the sliding block, the second motor is fixedly arranged on the second connecting block, and the output end of the second motor passes through the second connecting block and is connected to the second brush.
[0010] In the above technical solution: the second connecting block is used to set the second motor and the second brush, and allows the second brush to be raised and lowered so as to be close to or away from the gear box.
[0011] The utility model is further configured as follows: the second brush structure further includes an air extraction pipeline, and the air extraction pipeline is connected to the air extraction channel.
[0012] In the above technical solution: the air extraction pipeline is used to connect to the air extractor to realize the air extraction function of the air extraction channel.
[0013] The utility model is further configured as follows: the second brush structure also includes a connecting ring, the connecting ring includes an outer ring and an inner ring, one end of the inner ring is fixedly connected to the output end of the second motor, and the other end is fixedly connected to the second brush, the outer ring and the inner ring are rotatably connected, and a connecting hole is provided on the outer ring, and the connecting hole is connected to the exhaust pipe.
[0014] In the above technical solution: the setting of the inner ring enables the second brush to rotate with the second motor while the outer ring remains stationary.
[0015] The utility model is further configured as follows: a storage groove and a connecting ring groove are provided on the inner ring, the connecting ring groove corresponds to the position of the connecting hole, and the connecting ring groove is connected to the storage groove, and the storage groove is also connected to the air extraction channel.
[0016] In the above technical solution: the storage groove is used to temporarily store burrs and debris; the connecting ring groove is used to keep the connecting hole and the air extraction channel connected when the inner ring rotates.
[0017] The utility model discloses a deburring device for a gear box. Compared with the prior art:
[0018] 1. The utility model realizes the cleaning of burrs on the gear box by setting a sliding plate, a first brush structure and a second brush structure, and sucks away fine burr debris through the air extraction channel in the second brush structure, thereby avoiding the difficulty in removing fine burrs during subsequent cleaning;
[0019] 2. The utility model also has an air extraction device arranged on the second brush, so that the burr debris can be sucked away before the second brush removes the burrs, the suction efficiency is high, and it is not easy to miss. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the utility model;
[0021] Figure 2 It is a cross-sectional schematic diagram of the second brush of the utility model;
[0022] Figure 3 It is a schematic diagram of the connecting ring of the utility model.
[0023] The corresponding component names represented by the numbers and letters in the figure are: 10-bottom plate; 20-frame; 30-first brush structure; 301-first brush; 302-first connecting block; 303-first motor; 40-second brush structure; 401-second brush; 402-exhaust channel; 403-second connecting block; 404-second motor; 405-exhaust duct; 406-connecting ring; 406a-outer ring; 406b-inner ring; 406b1-storage groove; 406b2-connecting ring groove; 406c-connecting hole; 50-sliding block. DETAILED DESCRIPTION
[0024] The following is a detailed description of an embodiment of the utility model. This embodiment is implemented on the premise of the technical solution of the utility model, and a detailed implementation method and a specific operation process are given, but the protection scope of the utility model is not limited to the following embodiment.
[0025] like Figure 1-3 As shown, a deburring device for a gearbox proposed by the utility model comprises a bottom plate 10 and a frame 20, wherein the frame 20 is provided with a first brush structure 30 and a second brush structure 40 slidably, the bottom plate 10 is provided with a sliding block 50 slidably, and the sliding block 50 can move horizontally, the first brush structure 30 comprises a first brush 301 rotatably arranged, the first brush 301 is horizontal, the second brush structure 40 comprises a second brush 401 rotatably arranged, the second brush 401 is vertical, and an air extraction channel 402 is arranged in the middle of the second brush 401. The frame 20 comprises an upper plate, and connecting columns are fixedly arranged on both sides of the upper plate, and the connecting columns are connected to the frame 20; a limiting block is also arranged on the sliding block 50; the bottom bristles of the second brush 401 are inclined to avoid brushing off the burrs on the bottom surface of the gearbox; the air extraction channel 402 is arranged coaxially with the main body of the second brush 401.
[0026] like Figure 1-3As shown, the utility model proposes a deburring device for a gearbox, the first brush structure 30 also includes a first connecting block 302 and a first motor 303, the first connecting block 302 can be close to or away from the sliding block 50, the first motor 303 is fixedly arranged on the first connecting block 302, and the output end of the first motor 303 passes through the first connecting block 302 and is connected to the first brush 301. The first connecting block 302 is "L" shaped; the frame 20 is provided with a first cylinder, and the output end of the first cylinder passes through the upper plate and is connected to the first connecting block 302.
[0027] like Figure 1-3 As shown, the utility model provides a deburring device for a gearbox, the second brush structure 40 also includes a second connecting block 403 and a second motor 404, the second connecting block 403 can be close to or away from the sliding block 50, the second motor 404 is fixedly arranged on the second connecting block 403, and the output end of the second motor 404 passes through the second connecting block 403 and is connected to the second brush 401. A second cylinder is arranged on the frame 20, and the output end of the second cylinder passes through the upper plate and is connected to the second connecting block 403.
[0028] like Figure 1-3 As shown, in the deburring device for a gear box proposed by the utility model, the second brush structure 40 further includes an exhaust pipe 405 , and the exhaust pipe 405 is connected to the exhaust channel 402 .
[0029] like Figure 1-3 As shown, the utility model proposes a deburring device for a gearbox, the second brush structure 40 also includes a connecting ring 406, the connecting ring 406 includes an outer ring 406a and an inner ring 406b, one end of the inner ring 406b is fixedly connected to the output end of the second motor 404, and the other end is fixedly connected to the second brush 401, the outer ring 406a and the inner ring 406b are rotatably connected, and a connecting hole 406c is provided on the outer ring 406a, and the connecting hole 406c is connected to the exhaust pipe 405.
[0030] like Figure 1-3 As shown, the utility model provides a deburring device for a gearbox, wherein the inner ring 406b is provided with a storage groove 406b1 and a connecting ring groove 406b2, wherein the connecting ring groove 406b2 corresponds to the position of the connecting hole 406c, and the connecting ring groove 406b2 is connected to the storage groove 406b1, and the storage groove 406b1 is also connected to the air extraction channel 402. A gauze is provided between the storage groove 406b1 and the connecting ring groove 406b2 to prevent the burr debris from continuing to move.
[0031] The working principle of the utility model is:
[0032] a) Place the gearbox to be deburred on the sliding plate;
[0033] b) and abut against the limit block;
[0034] c) the first motor is started and the first brush rotates;
[0035] d) The first cylinder pushes the first connecting plate downward to a specified position;
[0036] e) pulling the sliding plate to make the sliding plate move horizontally on the bottom plate, thereby achieving the grinding of each horizontal surface on the gear box; f) starting the second motor and rotating the second brush;
[0037] g) the second cylinder pushes the second connecting plate downward to a specified position, so that the inclined bristles at the bottom of the second brush contact the bottom surface of the gear box;
[0038] h) Pull the sliding plate to make it move horizontally on the bottom plate, so as to achieve the grinding of each horizontal surface on the gear box; i) The burrs and debris brushed off are sucked into the storage tank through the exhaust channel.
[0039] The above are only preferred specific implementation methods of the utility model, but the protection scope of the utility model is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the utility model, who makes equivalent replacements or changes based on the technical scheme and utility model concept of the utility model, should be covered by the protection scope of the utility model.
[0040] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
Claims
1. A deburring device for a gear box, comprising a base plate (10) and a frame (20), characterized in that: The frame (20) is slidably provided with a first brush structure (30) and a second brush structure (40); the bottom plate (10) is slidably provided with a sliding block (50), and the sliding block (50) can move horizontally; the first brush structure (30) includes a first brush (301) that is rotatably provided, and the first brush (301) is horizontal; the second brush structure (40) includes a second brush (401) that is rotatably provided, and the second brush (401) is vertical; and an air suction channel (402) is provided in the middle of the second brush (401).
2. A gearbox deburring device according to claim 1, characterized in that: The first brush structure (30) further comprises a first connecting block (302) and a first motor (303); the first connecting block (302) can be close to or away from the sliding block (50); the first motor (303) is fixedly arranged on the first connecting block (302); and the output end of the first motor (303) passes through the first connecting block (302) and is connected to the first brush (301).
3. A gearbox deburring device according to claim 2, characterized in that: The second brush structure (40) further comprises a second connecting block (403) and a second motor (404); the second connecting block (403) can be close to or away from the sliding block (50); the second motor (404) is fixedly arranged on the second connecting block (403); and the output end of the second motor (404) passes through the second connecting block (403) and is connected to the second brush (401).
4. A gearbox deburring device according to claim 3, characterized in that: The second brush structure (40) further comprises an air suction pipe (405), wherein the air suction pipe (405) is in communication with the air suction channel (402).
5. The deburring device for a gear box according to claim 4, characterized in that: The second brush structure (40) further comprises a connecting ring (406), wherein the connecting ring (406) comprises an outer ring (406a) and an inner ring (406b), wherein one end of the inner ring (406b) is fixedly connected to the output end of the second motor (404), and the other end is fixedly connected to the second brush (401), the outer ring (406a) and the inner ring (406b) are rotatably connected, and a connecting hole (406c) is provided on the outer ring (406a), and the connecting hole (406c) is connected to the exhaust pipe (405).
6. A gearbox deburring device according to claim 5, characterized in that: The inner ring (406b) is provided with a storage groove (406b1) and a connecting ring groove (406b2), the connecting ring groove (406b2) corresponds to the position of the connecting hole (406c), and the connecting ring groove (406b2) is connected to the storage groove (406b1), and the storage groove (406b1) is also connected to the exhaust channel (402).