Water jet sand filtering device for water jet cutting machine
By designing a water blade sand filter device for a water cutting machine including a rotating filter cartridge and a feeding mechanism, the problems of poor filtration effect and inconvenient transportation in the prior art are solved, and efficient water blade sand screening and continuous transportation are achieved.
Patent Information
- Application Number
- CN202421231005.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-05-31
AI Technical Summary
The screening effect of existing water drill sand filtering devices for water cutting machines is poor, and when the filtered water drill sand needs to be transported, the funnel needs to be blocked, which causes inconvenience in use.
A water blade sand filter device for a water cutting machine including a filtering mechanism and a feeding mechanism is designed. The filtering mechanism consists of a central shaft, a filter cartridge, a cleaning roller and a power assembly. The filtering and cleaning of water blade sand is achieved by rotating the filter cartridge and a cleaning roller. The feeding mechanism collects and transports qualified waterjet sand through a hopper, a feed box, a filter frame and a twisted conveyor shaft.
The filtration effect of waterjet sand is improved, the filter cartridge is blocked, and the continuous screening and transport of waterjet sand is achieved, which improves the convenience of use.
Smart Images

Figure CN222553247U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of filtering, in particular to a water jet sand filtering device for a water jet cutting machine. Background Art
[0002] A water jet cutting machine is a device that uses high-pressure water to cut workpieces. Some types of water jet cutting machines add water jet sand to the water jet to assist in cutting, which can increase the cutting force and make the cut smoother. Some water jet sand is damaged and becomes smaller due to the impact generated during the cutting process. The water jet sand can be filtered through a filter device to reuse the intact water jet sand; the current announcement number is CN 219424845 A water jet sand filtering device is used in a water jet cutting machine of U. The water flow carrying the water jet sand falls into the funnel and falls onto the screening net from the lower port of the funnel. The damaged water jet sand and most of the water will pass through the screening net and fall onto the inclined plate, slide down to the right along the inclined plate and fall between the baffles, and be discharged from the sewage pipe through the guide block. The undamaged water jet sand is intercepted by the screening net and carries a small amount of water and slides down to the right along the screening net into the collection box. The undamaged water jet sand stagnates on the drain net and in the collection box. Then, when the water cutting work is carried out continuously and the collection box is full, the sealing plate can be driven by the hydraulic cylinder to close the lower port of the funnel, so that the funnel temporarily stores water, and the collection box is taken out. A new collection box can be replaced or the water jet sand in the collection box can be dumped and put back. Then the lower port of the funnel is opened again, and the water and water jet sand can fall again. However, the above-mentioned filtering device only relies on the gravity of water and water jet sand to vibrate and roll down from the screening net, and its screening effect is poor. In addition, when the filtered water jet sand needs to be transported, the funnel needs to be blocked, which causes inconvenience in use. Utility Model Content
[0003] The purpose of the utility model is to provide a water jet sand filtering device for a water jet cutting machine in order to solve the above problems.
[0004] The utility model achieves the above-mentioned purpose through the following technical solutions:
[0005] A water jet sand filtering device for a water cutting machine comprises a box body for collecting cutting water liquid of water cutting, a filtering mechanism for water jet sand filtering of the cutting water liquid is arranged in the box body, a feeding mechanism for sending out filtered separated material is arranged on one side of the filtering mechanism, the filtering mechanism comprises a central axis, a filter cartridge is fixedly arranged on the central axis, cleaning rollers are arranged on the front and rear sides of the filter cartridge, the center position of the cleaning roller is higher than the center position of the central axis, a power assembly is connected to the ends of the central axis and the cleaning roller, an inclined plate is arranged on the inner wall of the filter cartridge, a receiving plate is arranged on the upper side of the box body, the lowest end of the receiving plate extends into the inner side of the filter cartridge, a waste discharge pipe is connected to the lower position of the box body, a hopper is arranged on one side of the box body below the filter cartridge, the feeding mechanism comprises a material box arranged on the lower side of the hopper, a leak plate is arranged on the inner side of the material box, a filter screen frame is arranged on the leak plate, a first auger conveying shaft is arranged in the filter screen frame, a collecting frame is arranged on the material box at the front side of the first auger conveying shaft, a power source is connected to the rear end of the first auger conveying shaft, and a liquid outlet pipe is connected to the material box at the lower side of the leak plate.
[0006] Further configuration: the filter cartridge is arranged at an angle of 2-5° to the horizontal plane, and guard plates are arranged on the inner wall of the box body at both ends of the filter cartridge.
[0007] Further configuration: the central axis and the cleaning roller are rotatably connected with the box body, the bottom of the box body is configured as a slope surface, and a groove is provided at the lowest part of the slope surface.
[0008] Further configuration: a second auger conveying shaft is arranged in the groove on the box body, and the rear end of the second auger conveying shaft is connected to the power source.
[0009] It is further arranged that: the first auger conveying shaft is rotatably connected to the material box, the second auger conveying shaft is rotatably connected to the box body, and the waste discharge pipe coincides with the center of the second auger conveying shaft.
[0010] Further configuration: the power assembly includes a sprocket fixed to the central shaft and one end of the cleaning roller, a chain is installed on the outer side of the sprocket, and the other end of the central shaft is connected to a first motor.
[0011] Further configuration: the mesh number of the filter frame is smaller than the mesh number of the filter cartridge, and the leak plate is welded to the material box.
[0012] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0013] Through the setting of the filtering mechanism and the feeding mechanism, the water cutting fluid in the cutting process flows into the filter cylinder through the receiving plate, so that during the rotation of the filter cylinder and the inclined plate, unqualified water jet sand and water fall into the bottom of the box through the filter cylinder, and at the same time, the cleaning roller rotates to clean the filter cylinder to avoid clogging of the filter cylinder, thereby improving the filtering effect of the filter cylinder. Qualified water jet sand moves to the lower part of the filter cylinder, passes through the hopper and falls into the feeding mechanism for temporary storage, and then the first auger conveying shaft rotates to push the qualified water jet sand in the filter frame into the collecting frame. When the water jet sand in the collecting frame is full and needs to be replaced, the first auger conveying shaft can be stopped from rotating, and the collecting frame can be replaced, and the filtering mechanism can operate and screen normally, so that the overall screening of water jet sand can be carried out continuously, thereby improving the convenience of use. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0015] Figure 1 It is an axonometric diagram of a water jet sand filtering device for a water jet cutting machine described in the utility model;
[0016] Figure 2 This is a schematic structural diagram from another perspective of a water jet sand filtering device for a water jet cutting machine according to the utility model;
[0017] Figure 3 It is a half-section structural schematic diagram of a water jet sand filtering device for a water jet cutting machine described in the utility model;
[0018] Figure 4 This is a schematic diagram of the main cross-section structure of a water jet sand filtering device for a water jet cutting machine described in the utility model;
[0019] Figure 5 The utility model is a partial structural schematic diagram of a filtering mechanism of a water jet sand filtering device used in a water jet cutting machine.
[0020] The following are the descriptions of the reference numerals:
[0021] 1. Box body; 11. Receiver plate; 12. Sloped surface; 13. Groove; 2. Filter mechanism; 21. Central axis; 22. Filter cartridge; 23. First motor; 24. Cleaning roller; 25. Sprocket; 26. Inclined plate; 27. Guard plate; 3. Waste discharge pipe; 4. Hopper; 5. Feeding mechanism; 51. Material box; 52. Leakage plate; 53. Filter frame; 54. First auger conveying shaft; 55. Collection frame; 56. Transmission member; 57. Second motor; 58. Liquid outlet pipe; 59. Second auger conveying shaft. DETAILED DESCRIPTION
[0022] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, "multiple" means two or more.
[0023] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.
[0024] The utility model is further described below in conjunction with the accompanying drawings:
[0025] like Figure 1-Figure 5 As shown, a water jet sand filtering device for a water jet cutting machine comprises a box 1 for collecting cutting water liquid of water cutting, a filtering mechanism 2 for filtering water jet sand for the cutting water liquid is arranged in the box 1, and a feeding mechanism 5 for sending out the filtered separated material is arranged on one side of the filtering mechanism 2.
[0026] In this embodiment: the filtering mechanism 2 includes a central axis 21, on which a filter cartridge 22 is fixedly arranged, and cleaning rollers 24 are arranged on the front and rear sides of the filter cartridge 22, and the center position of the cleaning roller 24 is higher than the center position of the central axis 21, and the ends of the central axis 21 and the cleaning roller 24 are connected to a power assembly, and an inclined plate 26 is arranged on the inner wall of the filter cartridge 22, and a receiving plate 11 is arranged on the upper inner side of the box body 1, and the lowest end of the receiving plate 11 extends into the inner side of the filter cartridge 22, and the lower position of the box body 1 is connected to a waste pipe 3, and a hopper 4 is arranged on one side of the box body 1 below the filter cartridge 22, and the bottom of the box body 1 is arranged as a slope surface 12, and a groove 13 is opened at the lowest point of the slope surface 12, and the waste pipe 3 corresponds to the center of the groove 13, and the filter cartridge 22 is arranged at an angle of 2-5° with the horizontal plane, and guard plates 27 are arranged on the inner wall of the box body 1 at both ends of the filter cartridge 22, and the central axis 21 and The cleaning roller 24 is rotatably connected to the housing 1; the power assembly includes a sprocket 25 fixed to the central shaft 21 and one end of the cleaning roller 24, a chain is installed on the outside of the sprocket 25, and the other end of the central shaft 21 is connected to the first motor 23. During the cutting process, the water cutting fluid flows into the filter cartridge 22 through the receiving plate 11, and the central shaft 21 and the filter cartridge 22 are driven to rotate by the first motor 23, so that the entering water cutting fluid rotates with the inclined plate 26 in the filter cartridge 22, so that unqualified water jet sand and water pass through the filter cartridge 22 and fall into the bottom of the housing 1 and gather in the groove 13. At the same time, the cleaning roller 24 is driven to rotate by the sprocket 25, and the filter cartridge 22 is cleaned when it rotates to the upper side to avoid blockage of the filter cartridge 22, thereby improving the filtering effect of the filter cartridge 22, and the qualified water jet sand moves to the lower part of the filter cartridge 22 and falls into the feeding mechanism 5 through the hopper 4.
[0027] In this embodiment: the feeding mechanism 5 includes a material box 51 arranged at the lower side of the hopper 4, a leak plate 52 is arranged inside the material box 51, a filter frame 53 is arranged on the leak plate 52, a first auger conveying shaft 54 is arranged in the filter frame 53, a collection frame 55 is arranged on the material box 51 in front of the first auger conveying shaft 54, a power source is connected to the rear end of the first auger conveying shaft 54, and a liquid outlet pipe 58 is connected to the lower side of the leak plate 52 on the material box 51. A second auger conveying shaft 59 is arranged in the groove 13 on the box body 1, and the rear end of the second auger conveying shaft 59 is connected to the power source. The first auger conveying shaft 54 is rotatably connected to the material box 51, the second auger conveying shaft 59 is rotatably connected to the box body 1, the waste discharge pipe 3 coincides with the center of the second auger conveying shaft 59, and the power source includes a transmission member 56 fixed to the rear side of the first auger conveying shaft 54 and the second auger conveying shaft 59, the transmission member 56 is a pulley, and a belt is sleeved between the transmission member 56, and the rear end of the second auger conveying shaft 59 is connected to a second motor 57. The mesh number of the filter frame 53 is smaller than the mesh number of the filter cartridge 22. The leak plate 52 is welded to the material box 51. After the water jet sand is screened by the filter cartridge 22, unqualified water jet sand and most of the water enter the bottom of the box body 1, and qualified water jet sand and a small amount of water enter the filter frame 53 through the hopper 4. The second motor 57 drives the second auger conveying shaft 59 to rotate, and the unqualified water jet sand is pushed out to the waste pipe 3. The power drives the first auger conveying shaft 54 to rotate through the transmission member 56, so that the qualified water jet sand falling into the filter frame 53 is pushed into the collection frame 55. During the pushing, the small amount of water contained therein enters the material box 51 downward and is discharged through the liquid outlet pipe 58. When the water jet sand in the collection frame 55 is full and needs to be replaced, the second motor 57 can be stopped, the collection frame 55 can be replaced, and the filtering mechanism 2 can operate and screen normally, so that the overall screening of the water jet sand can be carried out continuously.
[0028] The working principle and use process of the utility model are as follows: after the water cutting fluid generated during the working process of the water jet cutting machine enters the box body 1, it flows into the filter cartridge 22 through the receiving plate 11, and the central shaft 21 and the filter cartridge 22 are driven to rotate by the first motor 23, so that the entered water cutting fluid rotates with the inclined plate 26 in the filter cartridge 22, so that unqualified water jet sand and water liquid pass through the filter cartridge 22 and fall into the bottom of the box body 1, and gather at the groove 13, and at the same time, the cleaning roller 24 is driven to rotate by the sprocket 25, and the filter cartridge 22 is cleaned when it rotates to the upper side. To avoid clogging of the filter cartridge 22, qualified water jet sand moves to the lower part of the filter cartridge 22, passes through the hopper 4 and falls into the filter frame 53, and the second motor 57 drives the second auger conveying shaft 59 to rotate, and unqualified water jet sand is pushed out to the waste pipe 3, and the transmission member 56 drives the first auger conveying shaft 54 to rotate, so that the qualified water jet sand that falls into the filter frame 53 is pushed into the collecting frame 55, and a small amount of water contained therein enters the material box 51 downward and is discharged through the liquid outlet pipe 58, so that the overall screening of the water jet sand can be operated continuously.
[0029] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.
Claims
1. A water jet sand filtering device for a water jet cutting machine, comprising a box (1) for collecting cutting water during water jet cutting, characterized in that: A filter mechanism (2) for water jet sand filtering of cutting water is arranged in the housing (1); a feeding mechanism (5) for delivering filtered separated material is arranged on one side of the filter mechanism (2); the filter mechanism (2) comprises a central axis (21); a filter cartridge (22) is fixedly arranged on the central axis (21); cleaning rollers (24) are arranged on the front and rear sides of the filter cartridge (22); the center position of the cleaning roller (24) is higher than the center position of the central axis (21); the ends of the central axis (21) and the cleaning roller (24) are connected to a power assembly; an inclined plate (26) is arranged on the inner wall of the filter cartridge (22); a receiving plate (11) is arranged on the upper inner side of the housing (1); the lowest end of the receiving plate (11) extends into the filter cartridge (22); Inside the filter cartridge (22), the box body (1) is connected to a waste discharge pipe (3) at a lower position, a hopper (4) is provided on one side of the box body (1) below the filter cartridge (22), the feeding mechanism (5) comprises a material box (51) provided at the lower side of the hopper (4), a leakage plate (52) is provided inside the material box (51), a filter screen frame (53) is provided on the leakage plate (52), a first auger conveying shaft (54) is provided inside the filter screen frame (53), a collecting frame (55) is provided on the material box (51) at the front side of the first auger conveying shaft (54), a power source is connected to the rear end of the first auger conveying shaft (54), and a liquid outlet pipe (58) is connected to the material box (51) at the lower side of the leakage plate (52).
2. The water jet sand filtering device for a water jet cutting machine according to claim 1, characterized in that: The filter cartridge (22) is arranged at an angle of 2-5° to the horizontal plane, and guard plates (27) are arranged on the inner wall of the box body (1) at both ends of the filter cartridge (22).
3. The water jet sand filtering device for a water jet cutting machine according to claim 1, characterized in that: The central shaft (21) and the cleaning roller (24) are rotatably connected to the box body (1); the bottom of the box body (1) is arranged as a slope surface (12); and a groove (13) is provided at the lowest point of the slope surface (12).
4. The water jet sand filtering device for a water jet cutting machine according to claim 3, characterized in that: A second auger conveying shaft (59) is arranged on the box body (1) in the groove (13), and the rear end of the second auger conveying shaft (59) is connected to the power source.
5. The water jet sand filtering device for a water jet cutting machine according to claim 4, characterized in that: The first auger conveying shaft (54) is rotatably connected to the material box (51), the second auger conveying shaft (59) is rotatably connected to the box body (1), and the center of the waste discharge pipe (3) coincides with the center of the second auger conveying shaft (59).
6. The water jet sand filtering device for a water jet cutting machine according to claim 1, characterized in that: The power assembly comprises a sprocket (25) fixed to the central shaft (21) and one end of the cleaning roller (24), a chain is installed on the outside of the sprocket (25), and the other end of the central shaft (21) is connected to a first motor (23).
7. The water jet sand filtering device for a water jet cutting machine according to claim 1, characterized in that: The mesh number of the filter frame (53) is smaller than the mesh number of the filter cartridge (22), and the leaking plate (52) is welded to the material box (51).
Citation Information
Patent Citations
Water jet sand filtering device for water jet cutting machine
CN219424845U