Full-automatic profile lineation device
By designing a fully automatic profile scribe device and using sensors and PLC control systems to achieve automatic scribe, the problems of large errors in profile scribe accuracy and low efficiency in the prior art are solved, and high-precision and fast profile scribe are achieved, and assembly efficiency is improved.
Patent Information
- Application Number
- CN202421235908.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-03
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-06-03
AI Technical Summary
The existing profile scribe method has large accuracy errors, which can easily lead to scribe errors due to human reasons, and is not efficient, which affects assembly efficiency.
A fully automatic profile marking device is designed, including a fixed frame, a moving frame, a pull rope displacement sensor, a PLC control system and a push-pull electromagnet. By precisely controlling the movement of the moving frame and seal, high-precision automatic marking is achieved.
High-precision and fast profile marking are achieved, reducing human errors, improving assembly efficiency, and adapting to profiles of different widths and lengths.
Smart Images

Figure CN222553544U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of profile processing, in particular to a full-automatic profile marking device. Background Art
[0002] The assembly accuracy of biological detection equipment is relatively high. In order to achieve efficient assembly, customized profiles are used. The cross-section of the profile is rectangular, and each side is provided with a mounting groove. When using it, first measure with a ruler, then draw a line at the installation position, and then install the corresponding parts according to the markings. However, the above-mentioned marking method has a large accuracy error and may cause marking errors due to human factors; secondly, when manually marking, the marking accuracy will be different due to the proficiency of different people; thirdly, the efficiency of the manual marking method is not high, which will affect the overall assembly efficiency. Summary of the invention
[0003] In order to solve the above problems, the utility model provides a fully automatic profile marking device, which can specifically adopt the following technical solutions:
[0004] The fully automatic profile marking device described in the utility model comprises a fixed frame and a movable frame arranged on the profile to be marked, the fixed frame is provided with a pull-wire displacement sensor, the movable frame is slidably connected to the mounting groove of the profile surface to be marked, movable wheels connected to the adjacent two side walls of the profile surface to be marked are arranged on both sides of the bottom of the movable frame, a pull-wire fixture connected to the pull-wire displacement sensor is arranged on the top of the movable frame, and a support arm extending toward the front side is also arranged on the movable frame, a push-pull electromagnet is arranged on the support arm, and a push rod of the push-pull electromagnet is connected to a stamp located above the profile surface to be marked, wherein the signal output end of the pull-wire displacement sensor is electrically connected to the signal input end of the PLC, and the control output end of the PLC is electrically connected to the control input end of the push-pull electromagnet.
[0005] The moving wheel comprises a driving wheel and a driven wheel, and the driving wheel is driven by a DC motor or a stepping motor installed on the top surface of the moving frame.
[0006] The wheel axle of the moving wheel is arranged in an adjustment slot on the moving frame, and the adjustment slot is a transverse long hole perpendicular to the pull rope of the pull rope displacement sensor.
[0007] The moving wheel is a solid rubber wheel with a wheel surface width greater than the width of the installation groove.
[0008] The seal is movably connected to a push rod of a push-pull type electromagnet.
[0009] The pattern of the seal is in the shape of a straight line, a folded line, a ring, or a special shape designed as required.
[0010] The fully automatic profile marking device provided by the utility model has a simple structure, is easy to use, has high marking accuracy and high speed, and effectively improves the overall assembly efficiency of the biological detection equipment.
[0011] Compared with the existing technology, its advantages are as follows:
[0012] 1. The utility model is small in size and easy to install. It can be directly connected to the profile to be marked, breaking through the space limitation. As long as it is within the measuring range of the pull-wire displacement sensor, it can mark the profile of any length;
[0013] 2. The spacing between the movable wheels of the utility model is adjustable, and it can adapt to profiles of different widths, and can mark any installation surface of the profile to be marked;
[0014] 3. In this utility model, the stepper motor is combined with the pull-rope displacement sensor to control the movement accuracy. There is no need to worry about the problem of the moving wheel slipping and affecting the marking accuracy. The marking accuracy can reach 0.01mm.
[0015] 4. The utility model adopts a seal to replace the traditional hand marking, and the marking consistency is high and the marking efficiency is improved. Furthermore, seals with different patterns can be selected according to needs, which is convenient for the later assembly of different parts and avoids human errors. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a structural schematic diagram of the utility model. DETAILED DESCRIPTION
[0017] The following is a detailed description of an embodiment of the utility model in conjunction with the accompanying drawings. This embodiment is implemented on the premise of the technical solution of the utility model, and a detailed implementation method and a specific working process are given, but the protection scope of the utility model is not limited to the following embodiment.
[0018] like Figure 1 As shown, the fully automatic profile marking device described in the utility model includes a fixed frame 1 and a movable frame 2 arranged on the profile M to be marked, a pull-wire displacement sensor 3 is installed on the fixed frame 1, the movable frame 2 is slidably connected to the mounting groove of the surface of the profile M to be marked, movable wheels 4 connected to the adjacent two side walls of the surface of the profile M to be marked are installed on both sides of the bottom of the movable frame 2, a pull-wire fixture 5 connected to the pull wire L of the pull-wire displacement sensor 3 is installed on the top of the movable frame 2, a support arm 6 extending toward the front side is also installed on the movable frame 2, a push-pull electromagnet 7 is installed on the support arm 6, a push rod of the push-pull electromagnet 7 is connected to a seal 8 located above the surface of the profile M to be marked, wherein the signal output end of the pull-wire displacement sensor 3 is electrically connected to the signal input end of the PLC, and the control output end of the PLC is electrically connected to the control input end of the push-pull electromagnet 7.
[0019] The moving wheel 4 includes a driving wheel and a driven wheel, wherein the driving wheel is driven by a DC motor or a stepping motor 8 mounted on the top surface of the moving frame 2. The stepping motor 8 uses an electronic circuit to convert DC power into time-sharing power supply and control the current with multi-phase timing. Therefore, when the marking accuracy requirement is not high, the wire-drawing displacement sensor 3 can be omitted, and the marking distance can be controlled only by the stepping motor 8. The wire-drawing displacement sensor 3 can also be replaced by a laser rangefinder.
[0020] The axle of the moving wheel 4 is installed in the adjustment groove 9 on the moving frame 2, and each adjustment groove 9 is a transverse long hole perpendicular to the pull rope L of the pull rope displacement sensor 3. By adjusting the installation position of the axle of the moving wheel 4 in the adjustment groove 9, the moving wheel 4 is closely attached to the side walls of the profile M on both sides of the surface to be scribed, so that the moving frame 2 can adapt to profiles of different widths and expand its application range. Usually, the moving wheel 4 uses a solid rubber wheel with a wheel surface width greater than the width of the installation groove of the profile M to ensure that the moving wheel 4 is closely attached to the side walls of the profile M.
[0021] The pattern on the above-mentioned seal 8 can be a straight line, a broken line, a ring or other special-shaped shapes designed as required. Each seal 8 is movably connected to the push rod of the push-pull electromagnet 7 by plug-in, screw connection, etc. Different seals 8 can be replaced as needed, which provides convenience for the later assembly of different parts and avoids human errors.
[0022] When in use, install the fixed frame 1 on the surface of the profile M to be marked, adjust the width of the moving wheel 4, and install the moving frame 2 on the same side of the profile M, so that the seal 8 is located above the surface of the profile M to be marked, and the moving wheels 4 on both sides are close to the side walls of the profile M on the adjacent sides of the surface to be marked. Afterwards, fix the pull rope L of the pull rope displacement sensor 3 on the pull rope fixture 5, and then start the motor. When the moving frame 2 reaches the predetermined position, the pull rope displacement sensor 3 sends a signal to the PLC, and the PLC sends a power-on signal to the control end of the push-pull electromagnet 7, and the push rod extends, so that the seal 8 is stamped on the profile M.
[0023] When a part with a position requirement relative to one end of the profile needs to be assembled on the profile, it is necessary to precisely mark the profile and then use the marked line as the assembly reference.
[0024] It should be noted that, in the description of the present invention, terms indicating orientation or positional relationships, such as "front", "rear", "left", "right", "vertical", "horizontal", "inside", "outside", etc., are based on the orientation or positional relationships shown in the drawings and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
Claims
1. A fully automatic profile marking device, characterized in that: It comprises a fixed frame and a movable frame which are arranged on the profile to be marked, wherein a pull-wire displacement sensor is arranged on the fixed frame, the movable frame is slidably connected with the mounting groove of the profile surface to be marked, movable wheels which are connected with the adjacent two side walls of the profile surface to be marked are arranged on both sides of the bottom of the movable frame, a pull-wire fixture which is connected with the pull-wire displacement sensor is arranged on the top of the movable frame, and a support arm extending toward the front side is also arranged on the movable frame, a push-pull electromagnet is arranged on the support arm, a push rod of the push-pull electromagnet is connected with a stamp located above the profile surface to be marked, wherein the signal output end of the pull-wire displacement sensor is electrically connected with the signal input end of the PLC, and the control output end of the PLC is electrically connected with the control input end of the push-pull electromagnet.
2. The fully automatic profile marking device according to claim 1 is characterized in that: The moving wheel comprises a driving wheel and a driven wheel, and the driving wheel is driven by a DC motor or a stepping motor installed on the top surface of the moving frame.
3. The fully automatic profile marking device according to claim 1 is characterized in that: The wheel axle of the moving wheel is arranged in an adjustment slot on the moving frame, and the adjustment slot is a transverse long hole perpendicular to the pull rope of the pull rope displacement sensor.
4. The fully automatic profile marking device according to claim 1 is characterized in that: The moving wheel is a solid rubber wheel with a wheel surface width greater than the width of the installation groove.
5. The fully automatic profile marking device according to claim 1 is characterized in that: The seal is movably connected to a push rod of a push-pull type electromagnet.
6. The fully automatic profile marking device according to claim 5 is characterized in that: The pattern of the seal is in the shape of a straight line, a folded line, a ring, or a special shape designed as required.