Ceramic floor tile manufacturing equipment capable of improving production efficiency

By designing ceramic floor tile production equipment, the dust problem is solved using telescopic platform and vacuuming components, the production efficiency and product quality are improved, and the problems of dust impact and low production efficiency in the existing technology are solved.

CN222553919UActive Publication Date: 2025-03-04QINGZHEN YINGMEIER CERAMICS CO LTD
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Patent Information

Application Number
CN202421195467.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-29
Publication Date
2025-03-04
Estimated Expiration
2034-05-29

AI Technical Summary

Technical Problem

During the cutting process of ceramic floor tiles, a large amount of dust is generated, affecting the air quality and the health of staff. At the same time, countertops need to be cleaned frequently, resulting in reduced production efficiency.

Method used

A ceramic floor tile production equipment was designed, using a telescopic platform to drive the cutting assembly and protective cover down, and dust was collected using vacuum cleaners, and effective contact between the cutting assembly and the ceramic floor tile was ensured through sliding blocks and spring mechanisms.

Benefits of technology

It effectively avoids dust spillage and manual cleaning, improves production efficiency, and ensures product quality and work environment safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses ceramic floor tile manufacturing equipment capable of improving production efficiency, and relates to the technical field of ceramic floor tile manufacturing. The ceramic floor tile manufacturing equipment capable of improving the production efficiency comprises a workbench, a U-shaped mounting frame is fixedly connected to the upper surface of the workbench, a sliding groove extending out of the lower surface of the U-shaped mounting frame is formed in the upper surface of the U-shaped mounting frame, a telescopic platform is slidably connected into the sliding groove, and a cutting assembly is fixedly connected to the lower surface of the telescopic platform; a first protective cover is fixedly connected to the lower surface of the telescopic platform, second sliding grooves are formed in the surfaces of the left side and the right side of the first protective cover correspondingly, and springs are fixedly connected to the top walls of the second sliding grooves, so that when the ceramic floor tiles are cut, dust overflow can be avoided through the first protective cover and the second protective covers; and dust can be collected through the dust collection assembly, the problem that manual cleaning is needed after cutting is avoided, and therefore the problem that the production efficiency is reduced due to frequent cleaning of the table top is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of ceramic floor tile production, in particular to a ceramic floor tile production device capable of improving production efficiency. Background Art

[0002] Ceramic floor tiles are a kind of floor decoration material, also called ceramic floor tiles, made of fired clay. There are many specifications, mostly used for the ground and floors of public and civil buildings.

[0003] The production process of ceramic floor tiles requires multiple steps, including a cutting machine, which is mainly used to cut ceramic floor tiles into the required size and shape. For example, the Chinese utility model patent with patent publication number CN217494783U includes a cutting table, the lower end of the cutting table is connected to a mounting seat, the mounting seat is internally connected to a fixing component, the upper end of the cutting table is connected to a support frame, and the top wall of the support frame is slidably connected to the cutting machine.

[0004] This patent can drive the rotating shaft to rotate through a dual-axis motor, and the rotating shaft drives the winch to rotate. The rotation of the winch pulls the cable. At the same time, with the cooperation of the rotating wheel, the cable drives the support plate to move downward, and the support plate drives the fixed cover to move downward, so that the lower end of the fixed cover contacts one side of the upper end of the material, and then under the fixing action of the fixed cover, the material is clamped and fixed, so that the material is more stable during the cutting process, and the material is prevented from being offset during cutting and affecting the cutting quality. However, a large amount of dust will be generated during the cutting process. This dust will not only affect the surrounding air quality and threaten the health of the staff, but will also be scattered on the surface of the workbench. After the dust accumulates, the subsequent placement of ceramic floor tiles may cause unevenness, which will cause the cutting surface to tilt and affect the product quality. Therefore, the table needs to be cleaned after cutting, but in the case of manual cleaning, not only the cleaning efficiency is insufficient, but also the workload of the staff will increase, which will lead to a decrease in the overall production efficiency due to frequent cleaning of the table. There are certain shortcomings. In view of this, we propose a ceramic floor tile production equipment that can improve production efficiency. Utility Model Content

[0005] The purpose of the utility model is to solve at least one of the technical problems existing in the prior art, and to provide a ceramic floor tile production equipment that can improve production efficiency, and can solve the problem of reduced overall production efficiency due to the need to frequently clean the countertop.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a ceramic floor tile production equipment that can improve production efficiency, including a workbench, the upper surface of the workbench is fixedly connected to a U-shaped mounting frame, the upper surface of the U-shaped mounting frame is provided with a sliding groove extending from its lower surface, the interior of the sliding groove is slidably connected to a telescopic platform, the lower surface of the telescopic platform is fixedly connected to a cutting assembly, the lower surface of the telescopic platform is fixedly connected to a first protective cover, the left and right side surfaces of the first protective cover are respectively provided with a second sliding groove, the top wall of the second sliding groove is fixedly connected to a spring, the outer surface sliding sleeve of the first protective cover is provided with a second protective cover, the left and right side inner walls of the second protective cover are respectively fixedly connected with sliding blocks, the sliding blocks are slidably connected to the second sliding groove, the lower end of the spring is fixedly connected to the upper surface of the sliding block, and a dust suction assembly is provided on the first protective cover.

[0007] Preferably, the dust suction assembly includes two exhaust pipes, which are respectively fixedly connected to the left and right inner walls of the first protective cover, and ventilation pipes are respectively provided on the opposite side surfaces of the two exhaust pipes, and the other ends of the two ventilation pipes pass through the first protective cover, and a vacuum cleaner is fixedly connected to the upper surface of the telescopic platform, and a roller is provided on the lower surface of the vacuum cleaner, and a limiting groove is provided on the upper surface of the U-shaped mounting frame, and the roller is adapted to the limiting groove.

[0008] Preferably, one end of the two ventilation pipes located outside the first protective cover passes through the interior of the vacuum cleaner, and the left and right side surfaces of the second protective cover are respectively provided with through grooves extending into the interior thereof, and the bottom wall of the through groove is fixedly connected with a U-shaped plate.

[0009] Preferably, the bottom wall of the U-shaped plate is fixedly connected to a second spring, the inner wall of the U-shaped plate is slidably connected to a telescopic plate, the telescopic plate is also arranged in a U shape, and the inner wall of the telescopic plate is slidably connected to a second telescopic plate.

[0010] Preferably, a third spring is fixedly connected between the lower surface of the second telescopic plate and the bottom wall of the telescopic plate, and the front and rear surfaces of the U-shaped plate, the telescopic plate and the second telescopic plate are in contact with the front and rear inner walls of the through groove on the second protective cover.

[0011] Preferably, a driving assembly is provided inside the sliding groove, a hydraulic telescopic rod is fixedly connected to the upper surface of the workbench, a displacement plate is fixedly connected to the upper end of the hydraulic telescopic rod, and a third sliding groove is provided on the upper surface of the displacement plate.

[0012] Preferably, the inner wall of the third sliding groove is slidably connected to two second displacement blocks, the lower surfaces of the two second displacement blocks are fixedly connected to pressure rods, and the inner wall of the third sliding groove is rotatably connected to a bidirectional threaded rod.

[0013] Preferably, the right end of the bidirectional threaded rod rotates to penetrate the right side surface of the displacement plate, and the two second displacement blocks are respectively threadedly sleeved on two opposite threads of the bidirectional threaded rod.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] (1) The ceramic floor tile manufacturing equipment capable of improving production efficiency, when cutting, uses a telescopic platform to drive the cutting assembly and the first protective cover to descend, and when the first protective cover descends, it will simultaneously drive the second protective cover to descend, and the second protective cover will contact the ceramic floor tile before the cutting assembly. When the second protective cover continues to descend, it cannot move and forms a motion difference with the first protective cover, and then uses a sliding block to compress the spring, and then the cutting assembly contacts the ceramic floor tile and cuts the ceramic floor tile. At the same time, during the cutting process, dust is collected by the dust collection assembly. Through the above structure, when cutting the ceramic floor tile, not only can the first protective cover and the second protective cover be used to prevent dust from overflowing, but the dust collection assembly can also be used to collect dust, thereby avoiding the need for manual cleaning after cutting, thereby avoiding the problem of reduced production efficiency due to frequent cleaning of the countertop.

[0016] (2) The ceramic floor tile manufacturing equipment which can improve production efficiency, when pressing the ceramic floor tiles to facilitate cutting, firstly rotates the bidirectional threaded rod, and drives the two second displacement blocks to move through the bidirectional threaded rod, and then uses the second displacement blocks to drive the pressing rod to move. When the pressing rod is above the ceramic floor tiles, the bidirectional threaded rod can be loosened, and then the hydraulic telescopic rod is used to drive the displacement plate to descend as a whole, and then the pressing rod is used to press the ceramic floor tiles. Through the above structure, the ceramic floor tiles can be pressed even when the specifications are small (not less than the front and rear extent of the U-shaped mounting frame), so that the specifications of the processable ceramic floor tiles are effectively increased, and the overall applicability of the cutting device is increased. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The utility model is further described below in conjunction with the accompanying drawings and embodiments:

[0018] Figure 1 This is a structural schematic diagram of a ceramic floor tile manufacturing device capable of improving production efficiency according to the utility model;

[0019] Figure 2 This is a schematic diagram of the second protective cover of the utility model;

[0020] Figure 3 This is a schematic diagram of the exhaust pipe of the utility model;

[0021] Figure 4 This is a schematic diagram of the separation of the second protective cover of the utility model;

[0022] Figure 5 It is a cross-sectional schematic diagram of the telescopic plate of the utility model.

[0023] Figure numerals: 1. workbench; 2. U-shaped mounting frame; 3. sliding groove; 4. telescopic platform; 5. cutting assembly; 6. first protective cover; 7. second sliding groove; 8. spring; 9. second protective cover; 10. sliding block; 11. exhaust duct; 12. ventilation duct; 13. vacuum cleaner; 14. roller; 15. limiting groove; 16. U-shaped plate; 17. second spring; 18. telescopic plate; 19. second telescopic plate; 20. third spring; 21. driving assembly; 22. hydraulic telescopic rod; 23. displacement plate; 24. third sliding groove; 25. second displacement block; 26. pressure rod; 27. bidirectional threaded rod. DETAILED DESCRIPTION

[0024] This section will describe in detail the specific embodiments of the utility model. The preferred embodiments of the utility model are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the utility model, but it cannot be understood as a limitation on the protection scope of the utility model.

[0025] See also Figure 1-5The utility model provides a technical solution: a ceramic floor tile production equipment that can improve production efficiency, including a workbench 1, a U-shaped mounting frame 2 is fixedly connected to the upper surface of the workbench 1, a sliding groove 3 extending from the lower surface of the U-shaped mounting frame 2 is provided on the upper surface of the U-shaped mounting frame 2, a telescopic platform 4 is slidably connected inside the sliding groove 3, a cutting assembly 5 is fixedly connected to the lower surface of the telescopic platform 4, a first protective cover 6 is fixedly connected to the lower surface of the telescopic platform 4, a second sliding groove 7 is respectively provided on the left and right side surfaces of the first protective cover 6, a spring 8 is fixedly connected to the top wall of the second sliding groove 7, a second protective cover 9 is slidingly sleeved on the outer surface of the first protective cover 6, a sliding block 10 is fixedly connected to the inner walls of the left and right sides of the second protective cover 9, the sliding block 10 is slidably connected to the second sliding groove 7, the lower end of the spring 8 is fixedly connected to the upper surface of the sliding block 10, a dust collection assembly is arranged on the first protective cover 6, and the cutting assembly 5 described in the text is an existing structure, specifically Please refer to patent publication number CN217494783U. When cutting, the telescopic platform 4 is used to drive the cutting component 5 and the first protective cover 6 to descend. When the first protective cover 6 descends, the second protective cover 9 will be driven to descend synchronously. The second protective cover 9 will contact the ceramic floor tiles before the cutting component 5. When continuing to descend, the second protective cover 9 cannot move at this time and forms a motion difference with the first protective cover 6. Then, the sliding block 10 is used to compress the spring 8, and then the cutting component 5 contacts the ceramic floor tiles and then cuts the ceramic floor tiles. At the same time, dust is collected by the dust collection component during the cutting process. Through the above structure, when cutting the ceramic floor tiles, not only can the first protective cover 6 and the second protective cover 9 be used to prevent dust from overflowing, but the dust collection component can also be used to collect dust, thereby avoiding the need for manual cleaning after cutting, thereby avoiding the problem of reduced production efficiency due to frequent cleaning of the countertop.

[0026] Furthermore, the dust collection assembly includes two exhaust pipes 11, which are respectively fixedly connected to the left and right inner walls of the first protective cover 6, and ventilation pipes 12 are respectively arranged on the opposite side surfaces of the two exhaust pipes 11, and the other ends of the two ventilation pipes 12 pass through the first protective cover 6, and a dust collector 13 is fixedly connected to the upper surface of the telescopic platform 4, and a roller 14 is arranged on the lower surface of the dust collector 13. A limiting groove 15 is provided on the upper surface of the U-shaped mounting frame 2, and the roller 14 is adapted to the limiting groove 15. One end of the two ventilation pipes 12 located outside the first protective cover 6 passes through the interior of the dust collector 13, and the left and right side surfaces of the second protective cover 9 are respectively provided with through grooves extending into the interior thereof, and the bottom wall of the through groove is fixedly connected with a U-shaped plate 16, and the U-shaped plate 16 The bottom wall is fixedly connected with a second spring 17, and the inner wall of the U-shaped plate 16 is slidably connected with a telescopic plate 18, and the telescopic plate 18 is also set to a U shape. The inner wall of the telescopic plate 18 is slidably connected with a second telescopic plate 19, and a third spring 20 is fixedly connected between the lower surface of the second telescopic plate 19 and the bottom wall of the telescopic plate 18. The front and rear side surfaces of the U-shaped plate 16, the telescopic plate 18 and the second telescopic plate 19 are all in contact with the front and rear side inner walls of the through groove on the second protective cover 9. A driving component 21 is arranged inside the sliding groove 3, and a hydraulic telescopic rod 22 is fixedly connected to the upper surface of the workbench 1, and a displacement plate 23 is fixedly connected to the upper end of the hydraulic telescopic rod 22. A third sliding groove 24 is provided on the upper surface of the displacement plate 23, and the inner wall of the third sliding groove 24 is slidably connected with two third The second displacement blocks 25, the lower surfaces of the two second displacement blocks 25 are fixedly connected with a pressure rod 26, the inner wall of the third sliding groove 24 is rotatably connected with a bidirectional threaded rod 27, the right end of the bidirectional threaded rod 27 rotates to penetrate the right side surface of the displacement plate 23, and the two second displacement blocks 25 are respectively threadedly sleeved on the two opposite threads of the bidirectional threaded rod 27. The driving assembly 21 described in the text is an existing structure, and the specific reference may be made to patent publication number CN217494783U. When the second protective cover 9 is stationary and the first protective cover 6 continues to descend, the ventilation pipe 12 contacts the second telescopic plate 19, thereby squeezing the second telescopic plate 19 so that the second telescopic plate 19 enters the interior of the telescopic plate 18, and synchronously compresses the third spring 20. When the second telescopic plate 19 completely enters the telescopic plate After the first protective cover 6 is raised, the second spring 17 and the third spring 20 are used to reset the telescopic plate 18 and the second telescopic plate 19. At the same time, when cutting, the vacuum cleaner 13 is used to cooperate with the ventilation pipe 12 and the exhaust pipe 11 to collect the dust inside the second protective cover 9 and the first protective cover 6. When pressing the ceramic floor tiles to facilitate cutting, firstly, by rotating the bidirectional threaded rod 27, the two second displacement blocks 25 are driven to move by the bidirectional threaded rod 27, and then the second displacement block 25 is used to drive the pressing rod 26 to move. When the pressing rod 26 is above the ceramic floor tiles, the bidirectional threaded rod 27 can be loosened.Then, the hydraulic telescopic rod 22 is used to drive the displacement plate 23 to descend as a whole, and then the pressing rod 26 is used to press the ceramic floor tiles. Through the above structure, the ceramic floor tiles can still be pressed when the specifications are small (not less than the front and rear extent of the U-shaped mounting frame 2), so that the specifications of the processable ceramic floor tiles are effectively increased, and the overall applicability of the cutting device is increased.

[0027] Working principle: When cutting, the telescopic platform 4 is used to drive the cutting component 5 and the first protective cover 6 to descend. When the first protective cover 6 descends, the second protective cover 9 will be driven to descend synchronously. The second protective cover 9 will contact the ceramic floor tiles before the cutting component 5. When it continues to descend, the second protective cover 9 cannot move at this time and forms a motion difference with the first protective cover 6, and then the sliding block 10 is used to compress the spring 8. Then the cutting component 5 contacts the ceramic floor tiles and then cuts the ceramic floor tiles. At the same time, the dust is collected during the cutting process by the dust suction component. When the second protective cover 9 is stationary and the first protective cover 6 continues to descend, the ventilation pipe 12 contacts the second telescopic plate 19, thereby squeezing the second telescopic plate 19 so that the second telescopic plate 19 enters the interior of the telescopic plate 18, and synchronously compresses the third spring 20. When the second telescopic plate 19 completely enters the telescopic plate 18 After the first protective cover 6 is lifted up, the telescopic plate 18 will be squeezed to enter the interior of the U-shaped plate 16, and then the telescopic plate 18 will be used to squeeze the second spring 17. After the first protective cover 6 rises, the second spring 17 and the third spring 20 will be used to reset the telescopic plate 18 and the second telescopic plate 19. At the same time, when cutting, the vacuum cleaner 13 is used to cooperate with the ventilation pipe 12 and the exhaust pipe 11 to collect the internal dust of the second protective cover 9 and the first protective cover 6. When pressing the ceramic floor tiles to facilitate cutting, first rotate the bidirectional threaded rod 27 to drive the two second displacement blocks 25 to move, and then use the second displacement block 25 to drive the pressing rod 26 to move. When the pressing rod 26 is above the ceramic floor tiles, the bidirectional threaded rod 27 can be loosened, and then the hydraulic telescopic rod 22 is used to drive the displacement plate 23 to descend as a whole, and then the pressing rod 26 is used to press the ceramic floor tiles.

[0028] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments. Various changes can be made within the knowledge scope of ordinary technicians in the technical field without departing from the purpose of the present invention.

Claims

1. A ceramic floor tile manufacturing device capable of improving production efficiency, comprising a workbench (1), characterized in that: The upper surface of the workbench (1) is fixedly connected to a U-shaped mounting frame (2), the upper surface of the U-shaped mounting frame (2) is provided with a sliding groove (3) extending from the lower surface thereof, the interior of the sliding groove (3) is slidably connected to a telescopic platform (4), the lower surface of the telescopic platform (4) is fixedly connected to a cutting assembly (5), the lower surface of the telescopic platform (4) is fixedly connected to a first protective cover (6), the left and right side surfaces of the first protective cover (6) are respectively provided with second sliding grooves (7), the top wall of the second sliding groove (7) is fixedly connected to a spring (8), the outer surface of the first protective cover (6) is slidably sleeved with a second protective cover (9), the left and right side inner walls of the second protective cover (9) are respectively fixedly connected to sliding blocks (10), the sliding blocks (10) are slidably connected to the second sliding groove (7), the lower end of the spring (8) is fixedly connected to the upper surface of the sliding block (10), and a dust collection assembly is arranged on the first protective cover (6).

2. The ceramic floor tile manufacturing equipment capable of improving production efficiency according to claim 1 is characterized in that: The dust collection assembly comprises two exhaust pipes (11), the two exhaust pipes (11) are respectively fixedly connected to the left and right inner walls of the first protective cover (6), the surfaces of the two exhaust pipes (11) on the opposite sides are respectively provided with ventilation pipes (12), the other ends of the two ventilation pipes (12) pass through the first protective cover (6), the upper surface of the telescopic platform (4) is fixedly connected with a dust collector (13), the lower surface of the dust collector (13) is provided with a roller (14), and the upper surface of the U-shaped mounting frame (2) is provided with a limiting groove (15), and the roller (14) is adapted to the limiting groove (15).

3. The ceramic floor tile manufacturing equipment capable of improving production efficiency according to claim 2 is characterized in that: One end of the two ventilation pipes (12) located outside the first protective cover (6) penetrates into the interior of the vacuum cleaner (13), and the left and right side surfaces of the second protective cover (9) are respectively provided with through grooves extending into the interior thereof, and the bottom wall of the through groove is fixedly connected to a U-shaped plate (16).

4. The ceramic floor tile manufacturing equipment capable of improving production efficiency according to claim 3 is characterized in that: The bottom wall of the U-shaped plate (16) is fixedly connected to a second spring (17), the inner wall of the U-shaped plate (16) is slidably connected to a telescopic plate (18), the telescopic plate (18) is also arranged in a U shape, and the inner wall of the telescopic plate (18) is slidably connected to a second telescopic plate (19).

5. The ceramic floor tile manufacturing equipment capable of improving production efficiency according to claim 4 is characterized in that: A third spring (20) is fixedly connected between the lower surface of the second telescopic plate (19) and the bottom wall of the telescopic plate (18); the front and rear surfaces of the U-shaped plate (16), the telescopic plate (18) and the second telescopic plate (19) are in contact with the front and rear inner walls of the through groove on the second protective cover (9).

6. The ceramic floor tile manufacturing equipment capable of improving production efficiency according to claim 1 is characterized in that: A driving assembly (21) is arranged inside the sliding groove (3); a hydraulic telescopic rod (22) is fixedly connected to the upper surface of the workbench (1); a displacement plate (23) is fixedly connected to the upper end of the hydraulic telescopic rod (22); and a third sliding groove (24) is provided on the upper surface of the displacement plate (23).

7. The ceramic floor tile manufacturing equipment capable of improving production efficiency according to claim 6 is characterized in that: The inner wall of the third sliding groove (24) is slidably connected to two second displacement blocks (25), the lower surfaces of the two second displacement blocks (25) are fixedly connected to a pressure rod (26), and the inner wall of the third sliding groove (24) is rotatably connected to a bidirectional threaded rod (27).

8. The ceramic floor tile manufacturing equipment capable of improving production efficiency according to claim 7 is characterized in that: The right end of the bidirectional threaded rod (27) rotates to penetrate the right side surface of the displacement plate (23), and the two second displacement blocks (25) are respectively threadedly sleeved on two opposite threads of the bidirectional threaded rod (27).

Citation Information

Patent Citations

  • Ceramic floor tile machining and cutting equipment

    CN217494783U