Filling device for fertilizer processing
By designing a filling device for fertilizer processing including intermittent feeding devices and mixing devices, the problems of poor fertilizer filling control and uneven raw material mixing in the prior art are solved, real-time control of fertilizer filling and uniform mixing of raw materials are achieved, and the quality and production efficiency of fertilizers are improved.
Patent Information
- Application Number
- CN202420714787.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-09
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-04-09
AI Technical Summary
The existing filling devices for fertilizer processing cannot effectively control the filling of fertilizers in real time, resulting in the possible overflow of fertilizers. The existing quantitative weighing devices cannot evenly mix multiple raw materials, affecting the quality of fertilizers.
A filling device for fertilizer processing including a batch feeding device and a mixing device is designed. The intermittent feeding device realizes real-time control of fertilizer filling through the combination of bevel gears and half gears; the mixing device realizes uniform mixing of multiple raw materials through the combination of the twisting dragon and the stirring roller.
It effectively realizes real-time control of fertilizer filling, prevents fertilizer overflow, and ensures uniform mixing of multiple raw materials, improving the quality and production efficiency of fertilizers.
Smart Images
Figure CN222555200U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fertilizer processing, in particular to a filling device for fertilizer processing. Background Art
[0002] Fertilizer refers to a type of substance that provides one or more essential nutrients for plants, improves soil properties and increases soil fertility levels. It is one of the material bases of agricultural production. Mixed fertilizer is obtained by mechanically mixing several single fertilizers, or mixing a single fertilizer with a binary or ternary compound fertilizer. Sometimes some fillers can be added to improve the physical and chemical properties of the fertilizer. For example, to prevent excessive acidification of mixed fertilizers made of ammonium nitrate and ordinary superphosphate, some lime can be added to neutralize the excess acidity of the soil to create more favorable conditions for crop growth. After the fertilizer is processed, it needs to be filled, so a filling device for fertilizer processing is indispensable.
[0003] However, the prior art still has the following problems:
[0004] First, the existing fertilizer processing filling devices on the market cannot effectively and real-time control the filling of the processed fertilizer. If the filling of the fertilizer is not controlled, the processed fertilizer may overflow, and the practicality is low.
[0005] Secondly, fertilizer production now requires a variety of raw materials to be evenly mixed, and most of the existing quantitative weighing devices for fertilizer production ratios on the market cannot produce a variety of raw materials in an even mix ratio, which seriously affects the quality of the fertilizer.
[0006] In view of the above problems, the inventor proposes a filling device for fertilizer processing to solve the above problems. Utility Model Content
[0007] In order to solve the problem of effectively and real-time controlling the filling of fertilizers and being unable to evenly mix and proportion a variety of raw materials for production; the purpose of the utility model is to provide a filling device for fertilizer processing.
[0008] In order to solve the above technical problems, the utility model adopts the following technical solutions: a filling device for fertilizer processing, comprising a bottom plate, a filling box is placed on one side of the top of the bottom plate, a mixing device is provided on the top of the bottom plate, an intermittent feeding device is provided on the top of the bottom plate, the intermittent feeding device comprises a fixed box, one end of the fixed box is fixedly connected to a first support plate, the bottom end of the first support plate is fixedly connected to the top of the bottom plate, the top of the first support plate is fixedly connected to a first motor, the output end of the first motor passes through one end of the fixed box and is fixedly connected to a first rotating shaft, the two ends of the first rotating shaft are respectively rotatably connected to the inner walls of both sides of the fixed box, and the first rotating shaft The outer surface of the first bevel gear is sleeved on the outer surface of the first bevel gear, the outer surface of the first bevel gear is meshed with the second bevel gear, the top of the second bevel gear is fixedly connected to the second rotating shaft, the top of the second rotating shaft is fixedly connected to the half gear, the outer surface of the half gear is meshed with the full gear, the top of the full gear is fixedly connected to the third rotating shaft, the rotation of the second rotating shaft drives the half gear to rotate, the rotation of the half gear drives the full gear, and the rotation of the full gear drives the third rotating shaft to rotate. One end of the third rotating shaft passes through the top of the fixed box, and the top of the third rotating shaft is fixedly connected to a rotating disk, and both sides of one end of the rotating disk are provided with through-type first through grooves, and the two first through grooves have the same diameter as the feeding port.
[0009] Preferably, the mixing device comprises two material storage boxes, the top ends of the two material storage boxes are fixedly connected with a funnel, the bottom ends of the two material storage boxes are fixedly connected with four supporting legs distributed in a ring array, one end of the two material storage boxes is fixedly connected with a ladder, the bottom ends of the two material storage boxes are respectively fixedly connected to the outer surfaces of two transport pipes, the bottom ends of the two material storage boxes are provided with a second through groove, the outer surfaces of the two transport pipes are provided with a third through groove, and the second through groove and the third through groove have the same size, a second support plate is fixedly connected to one side of the bottom ends of the two material storage boxes, a second motor is fixedly connected to the lower inner wall of the second support plate, and one end of the second support plate is fixedly connected to the transport pipe. An auger is provided inside the transport pipe, and the two raw fertilizers are transported into the mixing box by the auger respectively. The output end of the second motor passes through one end of the transport pipe and is fixedly connected to one end of the auger. One end of the two transport pipes is commonly connected to the mixing box. The bottom end of the mixing box is connected to a feed port. The upper and lower inner walls of the mixing box are commonly connected to a fourth rotating shaft for rotation. A third motor is provided at the top of the mixing box, and the output end of the third motor passes through the top of the mixing box and is fixedly connected to one end of the fourth rotating shaft. A plurality of stirring rollers are fixedly connected to the outer surface of the fourth rotating shaft. Four stirring rollers of the same height distributed in a circular array form a group, and three groups of stirring rollers are provided which are distributed up and down.
[0010] Compared with the prior art, the beneficial effects of the present invention are:
[0011] 1. The utility model sets an intermittent feeding device. Under the action of the rotation of the first bevel gear and the second bevel gear, the second rotating shaft rotates to drive the half gear to rotate, the half gear rotates to drive the full gear, the full gear rotates to drive the third rotating shaft to rotate, the third rotating shaft rotates to drive the turntable to rotate, and the turntable rotates through the two first through grooves and fits with the discharge port at the bottom of the mixing box, so that the fertilizer raw materials fall from the discharge port into the filling box, thereby achieving the purpose of effectively and real-time controlling the filling of the fertilizer;
[0012] 2. The utility model provides a mixing device. Under the cooperation of two augers, the two raw materials of fertilizer are transported into the mixing box by the augers respectively. When the two raw materials of fertilizer enter the mixing box, the third motor is turned on. The output end of the third motor rotates to drive the fourth shaft to rotate. The rotation of the fourth shaft drives multiple stirring rollers to stir. The two raw materials are evenly stirred in the mixing box, thereby achieving the purpose of evenly mixing and proportioning a variety of raw materials. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0014] Figure 1 It is a schematic diagram of the structure of the utility model.
[0015] Figure 2 This is an exploded view of the mixing device of the utility model.
[0016] Figure 3 It is a partial structural schematic diagram of the mixing device of the utility model.
[0017] Figure 4 It is a schematic diagram of the intermittent feeding device of the utility model.
[0018] In the figure: 1, bottom plate; 2, mixing device; 3, filling box; 4, intermittent feeding device; 5, supporting legs; 6, ladder; 7, funnel; 9, second through slot; 10, third through slot; 201, second motor; 202, second support plate; 203, transport pipe; 204, auger; 205, storage box; 206, mixing box; 207, discharge port; 208, fourth rotating shaft; 209, third motor; 210, stirring roller; 401, first supporting plate; 402, first motor; 403, first rotating shaft; 404, first bevel gear; 405, second bevel gear; 406, second rotating shaft; 407, half gear; 408, full gear; 409, third rotating shaft; 410, turntable; 411, first through slot; 412, fixing box. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] Embodiment 1: Figure 1-3 As shown, the utility model provides a filling device for fertilizer processing, including a bottom plate 1, a mixing device 2 is provided at the top of the bottom plate 1, an intermittent feeding device 4 is provided at the top of the bottom plate 1, the intermittent feeding device 4 includes a fixed box 412, one end of the fixed box 412 is fixedly connected to a first support plate 401, the bottom end of the first support plate 401 is fixedly connected to the top of the bottom plate 1, the bottom end of the first support plate 401 is fixedly connected to the top of the bottom plate 1, the top of the first support plate 401 is fixedly connected to a first motor 402, the output end of the first motor 402 passes through one end of the fixed box 412 and is fixedly connected to a first rotating shaft 403, and the two ends of the first rotating shaft 403 are respectively The first rotating shaft 403 is rotatably connected to the inner walls of both sides of the fixed box 412, and the outer surface of the first bevel gear 404 is meshed with the second bevel gear 405, the top of the second bevel gear 405 is fixedly connected to the second rotating shaft 406, the top of the second rotating shaft 406 is fixedly connected to the half gear 407, the outer surface of the half gear 407 is meshed with the full gear 408, and the top of the full gear 408 is fixedly connected to the third rotating shaft 409, the rotation of the full gear 408 drives the third rotating shaft 409 to rotate, the rotation of the third rotating shaft 409 drives the turntable 410 to rotate, and one end of the third rotating shaft 409 passes through the top of the fixed box 412.
[0021] A rotating disk 410 is fixedly connected to the top of the third rotating shaft 409 . Both sides of one end of the rotating disk 410 are provided with through first through grooves 411 . The two first through grooves 411 have the same diameter as the feed opening 207 .
[0022] By adopting the above technical solution, when the turntable 410 rotates and passes through the two first through slots 411 and fits with the discharge port 207 at the bottom of the mixing box 206 , the fertilizer raw material falls from the discharge port 207 into the filling box 3 .
[0023] A filling box 3 is fixedly connected to one side of the top end of the bottom plate 1 .
[0024] By adopting the above technical solution, the fertilizer raw material falls from the discharge port 207 into the fertilizer tank of the filling box 3 .
[0025] Embodiment 2: Figure 4As shown, the mixing device 2 includes two storage boxes 205, a second support plate 202 is fixedly connected to one side of the bottom end of the two storage boxes 205, a second motor 201 is fixedly connected to the lower inner wall of the second support plate 202, one end of the second support plate 202 is fixedly connected to a transport pipe 203, an auger 204 is arranged inside the transport pipe 203, the two raw materials of fertilizers are respectively transported into the mixing box 206 by the auger 204, the output end of the second motor 201 passes through one end of the transport pipe 203 and is fixedly connected to one end of the auger 204, one end of the two transport pipes 203 is commonly connected to the mixing box 206, and the bottom end of the mixing box 206 is connected to a discharge port 207.
[0026] By adopting the above technical solution, the second motors 201 in the mixing device 2 are turned on respectively, and the output ends of the two second motors 201 rotate to drive the two augers 204 to rotate in the inner wall of the transport tube 203 respectively, and the fertilizers of the two raw materials are transported into the mixing box 206 by the augers 204 respectively. When the fertilizers of the two raw materials enter the mixing box 206, the third motor 209 is turned on, and the output end of the third motor 209 rotates to drive the fourth rotating shaft 208 to rotate. The rotation of the fourth rotating shaft 208 drives multiple stirring rollers 210 to stir respectively, and the two raw materials are evenly stirred in the mixing box 206. When the discharge port 207 at the bottom of the mixing box 206 is in contact with each other, the fertilizer raw material drops from the discharge port 207 into the fertilizer tank of the filling box 3.
[0027] The upper and lower inner walls of the mixing box 206 are rotatably connected to a fourth rotating shaft 208. A third motor 209 is provided at the top of the mixing box 206. The output end of the third motor 209 passes through the top of the mixing box 206 and is fixedly connected to one end of the fourth rotating shaft 208. A plurality of mixing rollers 210 are fixedly connected to the outer surface of the fourth rotating shaft 208.
[0028] By adopting the above technical solution, the output end of the third motor 209 rotates to drive the fourth shaft 208 to rotate, and the rotation of the fourth shaft 208 drives the multiple stirring rollers 210 to stir, so that the two raw materials are evenly stirred in the stirring box 206.
[0029] Four stirring rollers 210 with the same height and distributed in a circular array form one group, and the stirring rollers 210 are provided in three groups distributed up and down.
[0030] By adopting the above technical solution, the three groups of stirring rollers 210 can stir more evenly.
[0031] The bottom ends of the two storage boxes 205 are fixedly connected to the outer surfaces of the two transport pipes 203 respectively, a second through groove 9 is opened at the bottom ends of the two storage boxes 205, and a third through groove 10 is opened on the outer surfaces of the two transport pipes 203, and the second through groove 9 and the third through groove 10 have the same size.
[0032] By adopting the above technical solution, the raw materials in the two funnels 7 enter the storage box 205 respectively, and the fertilizer falls from the inner wall of the second through groove 9 into the third through groove 10 and enters the transport pipe 203.
[0033] The top ends of the two storage boxes 205 are fixedly connected with a funnel 7, the bottom ends of the two storage boxes 205 are fixedly connected with four supporting legs 5 distributed in a circular array, and one end of the two storage boxes 205 is fixedly connected with a ladder 6.
[0034] By adopting the above technical solution, the two upper ladders 6 respectively pour the two raw materials into the funnel 7 according to the production ratio, and the four legs 5 can better support the bottom ends of the two storage boxes 205 respectively.
[0035] Working principle: First, the staff can climb up two ladders 6 to pour the two raw materials into the funnel 7 according to the production ratio. The raw materials in the two funnels 7 enter the storage box 205 respectively, and the fertilizer falls into the third through groove 10 from the inner wall of the second through groove 9. The second motors 201 in the mixing device 2 are turned on respectively, and the output ends of the two second motors 201 rotate to drive the two augers 204 to rotate in the inner wall of the transport pipe 203 respectively. The fertilizers of the two raw materials are transported into the mixing box 206 by the augers 204 respectively. When the fertilizers of the two raw materials enter the mixing box 206, the third motor 209 is turned on, and the output end of the third motor 209 rotates to drive the fourth rotating shaft 208 to rotate. The rotation of the fourth rotating shaft 208 drives multiple stirring rollers 210 to stir, and the two raw materials are evenly stirred in the mixing box 206. , start the first motor 402 in the intermittent feeding device 4, the output end of the first motor 402 rotates to drive the first rotating shaft 403 to rotate, the first rotating shaft 403 rotates to drive the first bevel gear 404 to rotate, the first bevel gear 404 rotates to drive the second bevel gear 405 to rotate, the second bevel gear 405 rotates to drive the second rotating shaft 406 to rotate, the second rotating shaft 406 rotates to drive the half gear 407 to rotate, the half gear 407 rotates to drive the full gear 408, the full gear 408 rotates to drive the third rotating shaft 409 to rotate, the third rotating shaft 409 rotates to drive the turntable 410 to rotate, the turntable 410 rotates and respectively passes through the two first through grooves 411 and fits with the discharge port 207 at the bottom of the mixing box 206, so that the fertilizer raw material drops from the discharge port 207 into the filling box 3, thereby effectively and real-time controlling the filling of the fertilizer.
[0036] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.
Claims
1. A filling device for fertilizer processing, comprising a bottom plate (1), characterized in that: A mixing device (2) is provided at the top of the bottom plate (1), and an intermittent feeding device (4) is provided at the top of the bottom plate (1); The intermittent feeding device (4) comprises a fixed box (412), one end of the fixed box (412) is fixedly connected to a first support plate (401), the bottom end of the first support plate (401) is fixedly connected to the top end of the bottom plate (1), the top end of the first support plate (401) is fixedly connected to a first motor (402), the output end of the first motor (402) passes through one end of the fixed box (412) and is fixedly connected to a first rotating shaft (403), the two ends of the first rotating shaft (403) are respectively rotatably connected to the inner walls of both sides of the fixed box (412), and the first rotating shaft ( The outer surface of the first bevel gear (404) is sleeved with a first bevel gear (404), the outer surface of the first bevel gear (404) is meshedly connected with a second bevel gear (405), the top of the second bevel gear (405) is fixedly connected with a second rotating shaft (406), the top of the second rotating shaft (406) is fixedly connected with a half gear (407), the outer surface of the half gear (407) is meshedly connected with a full gear (408), the top of the full gear (408) is fixedly connected with a third rotating shaft (409), and one end of the third rotating shaft (409) passes through the top of the fixed box (412).
2. A filling device for fertilizer processing as claimed in claim 1, characterized in that: The mixing device (2) comprises two material storage boxes (205), one side of the bottom end of the two material storage boxes (205) is fixedly connected to a second support plate (202), the lower inner wall of the second support plate (202) is fixedly connected to a second motor (201), one end of the second support plate (202) is fixedly connected to a transport pipe (203), an auger (204) is provided inside the transport pipe (203), the output end of the second motor (201) passes through one end of the transport pipe (203) and is fixedly connected to one end of the auger (204), one end of the two transport pipes (203) is commonly connected to a mixing box (206), and the bottom end of the mixing box (206) is connected to a feed outlet (207).
3. A filling device for fertilizer processing as claimed in claim 2, characterized in that: The inner walls of the upper and lower sides of the mixing box (206) are rotatably connected to a fourth rotating shaft (208); a third motor (209) is provided at the top of the mixing box (206); an output end of the third motor (209) passes through the top of the mixing box (206) and is fixedly connected to one end of the fourth rotating shaft (208); and a plurality of mixing rollers (210) are fixedly connected to the outer surface of the fourth rotating shaft (208).
4. A filling device for fertilizer processing as claimed in claim 3, characterized in that: Four stirring rollers (210) of the same height and distributed in a circular array form a group, and the stirring rollers (210) are provided in three groups distributed up and down.
5. A filling device for fertilizer processing as claimed in claim 1, characterized in that: A rotating disk (410) is fixedly connected to the top end of the third rotating shaft (409), and through first through grooves (411) are provided on both sides of one end of the rotating disk (410), and the two first through grooves (411) have the same diameter as the discharge port (207).
6. A filling device for fertilizer processing as claimed in claim 2, characterized in that: The bottom ends of the two material storage boxes (205) are fixedly connected to the outer surfaces of the two transport pipes (203), respectively; a second through groove (9) is provided at the bottom ends of the two material storage boxes (205); a third through groove (10) is provided on the outer surfaces of the two transport pipes (203); and the second through groove (9) and the third through groove (10) have the same size.
7. A filling device for fertilizer processing as claimed in claim 2, characterized in that: The top ends of the two storage boxes (205) are fixedly connected to a funnel (7), the bottom ends of the two storage boxes (205) are fixedly connected to four legs (5) distributed in a circular array, and one end of the two storage boxes (205) is fixedly connected to a ladder (6).
8. A filling device for fertilizer processing as claimed in claim 1, characterized in that: A filling box (3) is placed on one side of the top end of the bottom plate (1).