Finished product filling device for lubricating oil additive

Abstract

The utility model belongs to the technical field of lubricating oil additive filling, and particularly relates to a lubricating oil additive finished product filling device which comprises a base, supporting legs are arranged at the four corners of the bottom of the base, a filling mechanism is installed on the top of the base, and the rear end of the filling mechanism is communicated with a stirring mechanism. And a conveying mechanism is arranged below the filling mechanism. According to the filling mechanism disclosed by the utility model, the lubricating oil additive can be quickly filled through the cooperative operation of the liquid pump, the hose, the connecting pipe and the filling head. The electric telescopic rod can adjust the height of the filling head to adapt to filling containers of different specifications, and the universality of the equipment is improved; the electromagnetic valve can accurately control opening and closing of each filling head, and the accuracy of the filling amount is ensured.

Description

Technical Field

[0001] This utility model belongs to the field of lubricating oil additive filling technology, specifically relating to a finished product filling device for lubricating oil additives. Background Technology

[0002] Lubricating oil is composed of base oil and additives, with additives being the core technology that imparts various special properties to it. In the production process of lubricating oil additives, the final product filling is a crucial step.

[0003] Traditional filling equipment is inefficient, relying heavily on manual operation. Filling is done using simple funnels and measuring tools, which is not only slow but also prone to human error, making it difficult to ensure consistent filling amounts in each bottle and resulting in inconsistent product quality. Furthermore, lubricant additives with different compositions are prone to sedimentation and stratification during storage and transportation. Traditional equipment lacks effective mixing devices, failing to adequately stir the additives before filling, leading to unstable product quality and affecting its performance. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a finished product filling device for lubricating oil additives. In order to achieve the above objectives, it solves the problems of low filling efficiency and easy sedimentation and stratification during transportation of existing lubricating oil filling equipment.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a finished product filling device for lubricating oil additives, including a base, support legs provided at the four corners of the bottom of the base, a filling mechanism installed at the top of the base, a stirring mechanism connected to the rear end of the filling mechanism, and a conveying mechanism provided below the filling mechanism.

[0006] A filling mechanism includes a mounting plate, a liquid pump, a hose, an electric telescopic rod, a limiting plate, a connecting pipe, a filling head, and a solenoid valve. The mounting plate is fixed to the top of the base. The top of the mounting plate is connected to the liquid pump via a fixed seat. The output end of the liquid pump is connected to a hose. The top of the mounting plate has an opening slot for the hose to connect to. The bottom of the hose is connected to the limiting plate. The bottom of the limiting plate has a connecting pipe that communicates with the hose. Electric telescopic rods are located at both ends of the limiting plate on the side facing the mounting plate. Several equally spaced filling heads are installed at the bottom of the connecting pipe. A solenoid valve is installed on the outer wall of any of the filling heads.

[0007] Furthermore, the stirring mechanism includes a tank, a sealing cover, a stirring motor, a stirring shaft, and stirring blades. The tank is installed on the top rear side wall of the base. The stirring motor is installed at the bottom of the tank. The output shaft of the stirring motor passes through the tank and is rotatably connected to the stirring shaft. Several stirring blades are fixed on the outer wall of the stirring shaft. The sealing cover is installed on the top of the tank. A rotating wheel is fixed on the top of the sealing cover.

[0008] Specifically, this design utilizes a stirring motor that drives the stirring shaft and blades to thoroughly mix the additives within the tank, ensuring their uniformity, preventing sedimentation or stratification, and improving product quality. The sealed cap and impeller design facilitates raw material addition and equipment maintenance, streamlining the mixing process and enhancing the convenience of daily equipment operation and maintenance.

[0009] Furthermore, an inlet pipe is provided between the tank and the liquid pump, one end of the inlet pipe is connected to the inside of the tank, and the other end of the inlet pipe is connected to the liquid pump;

[0010] Specifically, this design connects the inlet pipe to the tank and the liquid pump, ensuring that the stirred lubricating oil additive can be smoothly delivered to the filling mechanism, achieving a smooth connection from stirring to filling and ensuring the continuity of the production process.

[0011] Furthermore, the conveying mechanism includes a support base, a baffle, a conveyor belt, a clamp, a limiting rod, and a rotating shaft. The support base is fixed at both ends of the top front side of the base. The top of the two support bases is connected to a baffle. Two baffles are arranged. A conveyor belt is arranged between the two baffles. Clamps are movably arranged on both sides of the top of the conveyor belt. Threaded holes for sliding connection of the limiting rod are opened on both sides of the surface of the two baffles. A rotating shaft is fixed at the outer end of the limiting rod. The inner end of the limiting rod is connected to the clamp.

[0012] Specifically, this conveyor belt design enables continuous transport of filling containers, with baffles and limiting grooves for positioning and preventing deviation, and clamps and limiting rods working in conjunction with springs to adapt to containers of different sizes, ensuring the stability of containers during filling, ensuring a safe and stable transport process, and adapting to the production needs of products of different specifications.

[0013] Furthermore, a spring is sleeved on the outer wall of the limiting rod, one end of the spring abuts against the rotating shaft, and the other end of the spring abuts against the outer wall of the baffle.

[0014] Specifically, this design features a spring sleeved on the outer wall of the limiting rod. Its elasticity allows the clamping plate to adapt to containers of different sizes, enhancing the adaptability of the conveying mechanism to containers, further improving the equipment's versatility, and meeting diverse production requirements.

[0015] Furthermore, the outer surface of the conveyor belt is provided with multiple limiting grooves at equal intervals in the middle.

[0016] Specifically, this design features limiting grooves on the outer surface of the conveyor belt, which accurately position the filling containers, further improving the stability of the containers during transportation, preventing container shaking or displacement from affecting filling accuracy, and ensuring filling quality.

[0017] Furthermore, a controller is provided on one side of the top of the mounting plate, and multiple infrared sensors are provided at equal intervals on the side wall of the mounting plate near the conveying mechanism. The output end of the infrared sensor is electrically connected to the input end of the controller, and the output end of the controller is electrically connected to the input ends of the solenoid valve, the liquid pump, the conveyor belt, and the stirring motor, respectively.

[0018] Specifically, this design features a controller that is electrically connected to all actuators and sensors to achieve automated control. Infrared sensors detect when a container is in position, automatically controlling the liquid pump and solenoid valve for filling. After filling, the conveyor belt operates automatically, significantly improving production efficiency, reducing manual intervention, lowering labor costs, and enhancing the level of intelligent manufacturing.

[0019] Furthermore, a heating jacket is fixedly connected to the surface of the tank;

[0020] Specifically, the heating jacket on the surface of the tank can heat the lubricating oil additive as needed, reducing the viscosity of the additive and making it smoother during the mixing and filling process. It is especially suitable for low-temperature environments or high-viscosity additives, broadening the application range of the equipment and ensuring smooth production under different working conditions.

[0021] Compared with the prior art, the beneficial effects of this utility model are:

[0022] 1. This utility model's filling mechanism, through the coordinated operation of a liquid pump, hose, connecting pipe, and filling head, enables rapid filling of lubricating oil additives. The electric telescopic rod adjusts the height of the filling head to accommodate different sizes of filling containers, improving the equipment's versatility; the solenoid valve precisely controls the opening and closing of each filling head, ensuring accurate filling volume.

[0023] 2. The stirring motor in the stirring mechanism of this utility model drives the stirring shaft and stirring blades to fully stir the lubricating oil additive in the tank, ensuring the uniformity of the additive, preventing component sedimentation or stratification, and improving product quality. The design of the sealing cap and the impeller facilitates the addition of raw materials and the maintenance of the equipment.

[0024] 3. The conveyor belt of this utility model's conveyor mechanism can continuously transport filling containers. The baffles and limiting grooves serve a positioning function to prevent the containers from shifting during transportation. The clamps and limiting rods, combined with the elasticity of the springs, can adapt to containers of different sizes, ensuring the stability of the containers during filling. Attached Figure Description

[0025] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0026] Figure 1 This is a schematic diagram of the external structure of this utility model;

[0027] Figure 2 This is an enlarged schematic diagram of structure A of this utility model;

[0028] Figure 3 This is an enlarged schematic diagram of structure B of this utility model;

[0029] Figure 4 This is a cross-sectional view of the stirring mechanism of this utility model.

[0030] In the diagram: 1. Base; 2. Support leg; 3. Filling mechanism; 301. Mounting plate; 302. Liquid pump; 303. Liquid inlet pipe; 304. Hose; 305. Controller; 306. Electric telescopic rod; 307. Limiting plate; 308. Infrared sensor; 309. Connecting pipe; 310. Solenoid valve; 311. Filling head; 4. Conveying mechanism; 401. Support seat; 402. Baffle; 403. Conveyor belt; 404. Limiting groove; 405. Limiting rod; 406. Spring; 407. Rotating shaft; 408. Clamping plate; 5. Stirring mechanism; 501. Sealing cover; 502. Tank body; 503. Heating jacket; 504. Stirring motor; 505. Stirring shaft; 506. Stirring blades. Detailed Implementation

[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0032] Please see Figures 1 to 4 This utility model provides a technical solution: a finished product filling device for lubricating oil additives, including a base 1, support legs 2 at the four corners of the bottom of the base 1, a filling mechanism 3 installed on the top of the base 1, a stirring mechanism 5 connected to the rear end of the filling mechanism 3, and a conveying mechanism 4 below the filling mechanism 3.

[0033] The filling mechanism 3 includes a mounting plate 301, a liquid pump 302, a hose 304, an electric telescopic rod 306, a limiting plate 307, a connecting pipe 309, a filling head 311, and a solenoid valve 310. The mounting plate 301 is fixedly mounted on the top of the base 1. The top of the mounting plate 301 is connected to the liquid pump 302 through a fixed seat. The output end of the liquid pump 302 is connected to the hose 304. The top of the mounting plate 301 has an opening slot for the hose 304 to communicate with. The bottom of the hose 304 is connected through the limiting plate 307. The bottom of the limiting plate 307 is provided with a connecting pipe 309, which is connected to the hose 304. The limiting plate 307 and the mounting plate 301 are provided with electric telescopic rods 306 on opposite sides. Several filling heads 311 are installed at equal intervals at the bottom of the connecting pipe 309. A solenoid valve 310 is installed on the outer wall of any filling head 311.

[0034] The stirring mechanism 5 includes a tank 502, a sealing cover 501, a stirring motor 504, a stirring shaft 505, and stirring blades 506. The tank 502 is installed on the top rear side wall of the base 1. The stirring motor 504 is installed at the bottom of the tank 502. The output shaft of the stirring motor 504 passes through the tank 502 and is rotatably connected to the stirring shaft 505. Several stirring blades 506 are fixed on the outer wall of the stirring shaft 505. The sealing cover 501 is installed on the top of the tank 502. A rotating wheel is fixedly installed on the top of the sealing cover 501.

[0035] Wherein: a liquid inlet pipe 303 is provided between the tank body 502 and the liquid pump 302. One end of the liquid inlet pipe 303 is connected to the inside of the tank body 502, and the other end of the liquid inlet pipe 303 is connected to the liquid pump 302.

[0036] The conveying mechanism 4 includes a support base 401, a baffle 402, a conveyor belt 403, a clamping plate 408, a limiting rod 405, and a rotating shaft 407. The support base 401 is fixed at both ends of the top front side of the base 1. The top of the two support bases 401 are connected to the baffle 402. Two baffles 402 are arranged. The conveyor belt 403 is arranged between the two baffles 402. The clamping plates 408 are movably arranged on both sides of the top of the conveyor belt 403. The two sides of the surface of the two baffles 402 are provided with threaded holes for the limiting rod 405 to slide. The outer end of the limiting rod 405 is fixed with the rotating shaft 407. The inner end of the limiting rod 405 is connected to the clamping plate 408.

[0037] Wherein: a spring 406 is sleeved on the outer wall of the limiting rod 405, one end of the spring 406 abuts against the rotating shaft 407, and the other end of the spring 406 abuts against the outer wall of the baffle 402.

[0038] Among them, multiple limiting grooves 404 are equally spaced in the middle of the outer surface of the conveyor belt 403.

[0039] Among them: a controller 305 is provided on the top side of the mounting plate 301, and multiple infrared sensors 308 are equally spaced on the side wall of the mounting plate 301 near the conveying mechanism 4. The output end of the infrared sensor 308 is electrically connected to the input end of the controller 305. The output end of the controller 305 is electrically connected to the input end of the solenoid valve 310, the liquid pump 302, the conveyor belt 403 and the stirring motor 504 respectively.

[0040] A heating jacket 503 is fixedly connected to the surface of the tank body 502.

[0041] The working principle of the above embodiment is as follows: First, open the sealing cover 501 on the top of the tank 502 of the stirring mechanism 5, and pour the various raw materials of the lubricating oil additive into the tank 502 through the operation of the rotating wheel. After closing the sealing cover 501, start the stirring motor 504. The output shaft of the stirring motor 504 drives the stirring shaft 505 and the stirring blades 506 to rotate, so as to fully stir and mix the raw materials in the tank 502. During the stirring process, if the viscosity of the additive is high or the ambient temperature is low and affects the fluidity, the heating jacket 503 on the surface of the tank 502 can be opened to heat the additive. After the stirring is completed, the liquid pump 302 is started, and the lubricating oil additive that is stirred evenly in the tank 502 is drawn out through the liquid inlet pipe 303 and transported to the filling mechanism 3. The pressure generated by the liquid pump 302 pushes the additive, so that it flows through the hose 304 and the connecting pipe 309 to each filling head 311. At the same time, the conveying mechanism 4 starts to work. The container to be filled is placed on the limiting groove 404 of the conveyor belt 403. Driven by a motor, the conveyor belt 403 moves forward, transporting the container to the filling area. During transport, the baffle 402 prevents the container from falling off the conveyor belt 403, and the limiting groove 404 accurately positions the container, preventing it from shaking or shifting. Simultaneously, the clamping plate 408 and the limiting rod 405, in conjunction with the elasticity of the spring 406, automatically adjust the clamping force according to the container size, ensuring that containers of different sizes are stably transported on the conveyor belt 403 and accurately positioned below the filling head 311. When the container moves with the conveyor belt 403 to below the filling head 311, the infrared sensor 308 on one side wall of the mounting plate 301 detects the container's arrival signal and transmits it to the controller 305. Upon receiving the signal, the controller 305 controls the liquid pump 302 to maintain a stable delivery pressure and simultaneously opens the solenoid valve 310 corresponding to the filling head 311, allowing lubricating oil additive to flow into the container from the filling head 311 to begin filling. Once the preset filling volume is reached, the controller 305 controls the solenoid valve 310 to close, stopping the filling process. After filling is complete, the controller 305 controls the conveyor belt 403 to continue operating, transporting the filled containers out of the filling area for subsequent processes.

[0042] Finally, it should be noted that the above are merely preferred embodiments of this utility model and are not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A finished lubricating oil additive filling device comprising a base (1), characterised in that: The bottom four corners of the base (1) are provided with supporting legs (2), the top of the base (1) is provided with a filling mechanism (3), the rear end of the filling mechanism (3) is provided with a stirring mechanism (5), and the lower portion of the filling mechanism (3) is provided with a conveying mechanism (4). The filling mechanism (3) comprises a mounting plate (301), a liquid pump (302), a hose (304), an electric telescopic rod (306), a limiting plate (307), a connecting pipe (309), a filling head (311) and a solenoid valve (310), the top of the base (1) is fixedly provided with the mounting plate (301), the top of the mounting plate (301) is connected with the liquid pump (302) through a fixing seat, the output end of the liquid pump (302) is communicated with the hose (304), the top end of the mounting plate (301) is provided with an open slot for the communication of the hose (304), the bottom of the hose (304) penetrates through the limiting plate (307), the bottom of the limiting plate (307) is provided with the connecting pipe (309), the connecting pipe (309) is communicated with the hose (304), the limiting plate (307) and the mounting plate (301) are provided with the electric telescopic rod (306) on the two sides, the bottom of the connecting pipe (309) is provided with a plurality of filling heads (311) arranged at equal intervals, and the outer wall of any filling head (311) is provided with the solenoid valve (310).

2. A finished lubricating oil additive filling apparatus according to claim 1, characterized in that: The stirring mechanism (5) comprises a tank body (502), a sealing cover (501), a stirring motor (504), a stirring shaft (505) and stirring blades (506), the top rear side wall of the base (1) is provided with the tank body (502), the bottom of the tank body (502) is provided with the stirring motor (504), the output shaft of the stirring motor (504) penetrates through the tank body (502) and is rotatably connected with the stirring shaft (505), the outer wall of the stirring shaft (505) is fixedly provided with a plurality of stirring blades (506), the top of the tank body (502) is provided with the sealing cover (501), and the top of the sealing cover (501) is fixedly provided with a rotating wheel.

3. A finished lubricating oil additive filling apparatus according to claim 2, wherein: The liquid inlet pipe (303) is arranged between the tank body (502) and the liquid pump (302), one end of the liquid inlet pipe (303) is communicated with the inside of the tank body (502), and the other end of the liquid inlet pipe (303) is communicated with the liquid pump (302).

4. A finished lubricating oil additive filling apparatus as set forth in claim 1 wherein: The conveying mechanism (4) comprises a support seat (401), a baffle (402), a conveyor belt (403), a clamping plate (408), a limiting rod (405) and a rotating shaft (407), the top front sides of the base (1) are fixedly provided with support seats (401), the tops of the two support seats (401) are commonly connected with baffles (402), the baffles (402) are arranged in two, a conveyor belt (403) is arranged between the two baffles (402), the top sides of the conveyor belt (403) are movably provided with clamping plates (408), screw holes for sliding connection of the limiting rods (405) are formed in the surfaces of the two baffles (402), the outer ends of the limiting rods (405) are fixedly provided with rotating shafts (407), and the inner ends of the limiting rods (405) are connected with the clamping plates (408).

5. A finished lubricating oil additive filling apparatus according to claim 4, wherein: The outer wall of the limiting rod (405) is sleeved with a spring (406), one end of the spring (406) abuts against the rotating shaft (407), and the other end of the spring (406) abuts against the outer wall of the baffle (402).

6. A finished lubricating oil additive filling apparatus as set forth in claim 4 characterized in that: A plurality of limiting grooves (404) are arranged at equal intervals in the middle of the outer surface of the conveyor belt (403).

7. A finished lubricating oil additive filling apparatus as set forth in claim 1 wherein: A controller (305) is arranged on one side of the top of the mounting plate (301), a plurality of infrared sensors (308) are arranged at equal intervals on the side wall of the mounting plate (301) close to the conveying mechanism (4), the output end of the infrared sensor (308) is electrically connected with the input end of the controller (305), and the output end of the controller (305) is electrically connected with the input ends of the electromagnetic valve (310), the liquid pump (302), the conveyor belt (403) and the stirring motor (504) respectively.

8. A finished lubricating oil additive filling apparatus as set forth in claim 2 characterized in that: The surface of the tank body (502) is fixedly connected with a heating jacket (503).

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