Four-way distributor

By improving the structure of the feed valve body and using a mobile feed outlet, the gap leakage, blockage and mixing in the feeder is solved, achieving more efficient and accurate material distribution and lower cost of use.

CN222556028UActive Publication Date: 2025-03-04CISDI ENGINEERING CO LTD
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Patent Information

Application Number
CN202421408495.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-18
Publication Date
2025-03-04
Estimated Expiration
2034-06-18

AI Technical Summary

Technical Problem

Existing material separators are prone to gap leakage, blockage and mixing during material transportation, especially for granular or powdery materials, which leads to inaccurate distribution or mixing, affecting product quality.

Method used

By improving the structure of the feed valve body, using a mobile discharge port and a linearly sliding feed valve body body, flexible adjustment of the feed direction is achieved, reducing equipment size and avoiding mixing.

Benefits of technology

It effectively eliminates the gap leakage problem caused by flip plates, reduces the volume and complexity of the equipment, reduces the cost of use, and improves the accuracy of the material separation and the ease of maintenance of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of material distributing devices, and relates to a four-way material distributor which comprises a feeding chute and three discharging chutes arranged below the feeding chute, a feeding port is formed in the top of the feeding chute, and a material distributing valve body shell is arranged between the feeding chute and the three discharging chutes; a material distributing valve body is arranged in the material distributing valve body shell, a sliding groove is formed in the material distributing valve body shell, a pulley is arranged at the position, corresponding to the sliding groove, of the material distributing valve body, and the pulley penetrates out of the sliding groove and is arranged on a platform on the material distributing valve body shell in a sliding mode; the material distributing valve body is provided with a front part and a rear part, and the discharging direction is changed through front-back linear sliding. Switching of different material channels is achieved by moving the material distributing valve body, and therefore the material distributing function of material flow is achieved. The improved novel four-way distributor has the advantages of being compact in structure and low in fault occurrence rate, and effectively prevents the problem of material leakage. In addition, the device is easy to maintain and has high practicability.
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Description

Technical Field

[0001] The utility model belongs to the technical field of material distributors and relates to a four-way distributor. Background Art

[0002] A distributor is a common device used to distribute materials to different channels or positions. It is widely used in many industrial fields, such as mining, chemical industry, metallurgy, etc. It is mainly used to distribute materials to different channels or positions. A distributor usually consists of a feed port and multiple discharge ports. Materials can be distributed to different discharge positions according to specific proportions or rules as needed. The distributor is an important component in the belt conveyor system, which plays a one-to-many connection role between the upstream belt conveyor and the downstream belt conveyor.

[0003] The material distribution function of the existing distributor is usually to push the flap to the specified position through an electric push rod to achieve the effect of switching the channel between the feed port and different discharge ports, thereby realizing the change of material flow. In order to ensure the flexible rotation of the flap of the existing distributor, there is a certain gap between the flap and the shell. During the transportation of materials, it is inevitable that the materials will leak from the gap. In some production situations, different materials in the belt conveyor are prone to blockage and mixing when passing through the distributor. Especially for granular or powdery materials, it is easy to accumulate and cross-contaminate inside the distributor, resulting in inaccurate distribution or mixing, affecting product quality.

[0004] The existing four-way distributors often use multi-stage flap distributors or mobile distributors for the three fixed outlets. The flap distributor achieves the purpose of material flow switching by controlling the switching of flaps. On the one hand, the flaps cause serious and inevitable material leakage, and on the other hand, the overall structure volume becomes larger and more complex, which puts higher requirements on the space application of the equipment and increases the cost of use. The mobile distributor is a multi-valve body structure with a relatively complex equipment mechanism, which puts higher requirements on the inspection and maintenance of the equipment, and cannot achieve the requirement of distributing materials on both sides at the same time. Utility Model Content

[0005] In view of this, the purpose of the utility model is to provide a four-way distributor, which eliminates the gap leakage problem caused by the flap of the traditional distributor by improving the structural form of the distributor valve body, realizes multiple discharge switches by adopting a movable discharge port, and optimizes the overall structure of the distributor to reduce the overall use cost.

[0006] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a four-way distributor, including a feed chute, and three discharge chutes arranged below the feed chute, the top of the feed chute is a feed port, and a distributor valve body shell is arranged between the feed chute and the three discharge chutes; a distributor valve body is arranged in the distributor valve body shell, a slide groove is arranged on the distributor valve body shell, and a pulley is arranged at the corresponding position of the slide groove of the distributor valve body, the pulley passes through the slide groove and is slidably arranged on the platform on the distributor valve body shell; the distributor valve body is provided with a front and a rear part, and the discharge direction is changed by linear sliding back and forth.

[0007] Optionally, the three discharge chutes include a first discharge chute coaxially arranged with the feed chute, and a second discharge chute and a third discharge chute obliquely and symmetrically arranged relative to the first discharge chute, wherein two adjacent discharge chutes are connected at the top and have discharge ports at the bottom.

[0008] Optionally, the housing of the dispensing valve body is further provided with a driving mechanism, and the driving mechanism is hinged to the pulley through a connecting rod.

[0009] Optionally, the driving mode of the driving mechanism is motor reducer drive, electro-hydraulic drive, or pneumatic drive.

[0010] Optionally, the front section of the material dispensing valve body is an inverted trapezoidal funnel-shaped structure, and the bottom size thereof is the same as the top size of the first discharge chute.

[0011] Optionally, the rear section of the material dispensing valve body is a trapezoidal structure, and the bottom dimension is the same as the sum of the top dimensions of the first discharge chute, the second discharge chute, and the third discharge chute.

[0012] Optionally, the rear section structure of the material distribution valve body is further provided with a triangular-shaped blocking and distribution device at the top of the first discharge chute.

[0013] Optionally, a wear-resistant and anti-blocking structure is provided in the material contact part of the material distribution valve body, including a wear-resistant lining, a corrosion-resistant lining, an anti-sticking lining and a material accumulation structure.

[0014] Optionally, the main body of the dispensing valve body adopts a combined fixed valve body, and the outer shell of the dispensing valve body is fixed or installed on a bracket.

[0015] The beneficial effects of the utility model are as follows: the utility model realizes the flow of materials in different directions and the material flow division by adjusting the position of the material distribution valve body; by improving the working mode and reducing the overall structure of the equipment size, mixing of materials is avoided, malfunctions are reduced, and leakage problems are prevented; the utility model is easy to maintain and has strong practicality.

[0016] Other advantages, objectives and features of the present invention will be described in the following description to some extent, and will be apparent to those skilled in the art based on the following examination and research, or can be taught from the practice of the present invention to some extent. The objectives and other advantages of the present invention can be achieved and obtained through the following description. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model will be described in detail below in conjunction with the accompanying drawings, in which:

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 It is a schematic diagram of the internal structure of the utility model;

[0020] Figure 3 This is a discharging mode of the utility model;

[0021] Figure 4 for Figure 3 Schematic diagram of internal discharge;

[0022] Figure 5 This is another discharging mode of the utility model;

[0023] Figure 6 for Figure 5 Schematic diagram of the internal discharge.

[0024] Figure numerals: feed port 1, discharge port 2, feed chute 3, first discharge chute 4, second discharge chute 5, third discharge chute 6, material distribution valve body shell 7, material distribution valve body 8, driving mechanism 9, connecting rod 10, blocking and distribution device 11, pulley 12. DETAILED DESCRIPTION

[0025] The following describes the implementation of the present invention through specific examples. Those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification. The present invention can also be implemented or applied through other different specific implementations, and the details in this specification can also be modified or changed in various ways based on different viewpoints and applications without departing from the spirit of the present invention. It should be noted that the illustrations provided in the following embodiments only illustrate the basic concept of the present invention in a schematic manner. The following embodiments and the features in the embodiments can be combined with each other without conflict.

[0026] Among them, the drawings are only used for illustrative explanations, and they only represent schematic diagrams rather than actual pictures, and should not be understood as limitations on the present utility model. In order to better illustrate the embodiments of the present utility model, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of the actual product. For those skilled in the art, it is understandable that some well-known structures and their descriptions in the drawings may be omitted.

[0027] The same or similar numbers in the drawings of the embodiments of the present invention correspond to the same or similar parts; in the description of the present invention, it should be understood that if the terms "upper", "lower", "left", "right", "front", "back" and the like indicate directions or positional relationships, they are based on the directions or positional relationships shown in the drawings, which are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, the terms describing the positional relationship in the drawings are only used for illustrative purposes and cannot be understood as a limitation on the present invention. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.

[0028] See also Figure 1 to Figure 6 , is a four-way distributor, comprising a feed chute 3, and three discharge chutes arranged below the feed chute 3, the top of the feed chute 3 is a feed port 1, and a distributor valve body shell 7 is arranged between it and the three discharge chutes; a distributor valve body main body 8 is arranged in the distributor valve body shell 7, and a slide groove is arranged on the distributor valve body shell 7, and a pulley 12 is arranged at the corresponding position of the slide groove of the distributor valve body main body 8, and the pulley 12 passes through the slide groove and is slidably arranged on the platform of the distributor valve body shell 7; the distributor valve body main body 8 is provided with front and rear parts, and the discharge direction is changed by linear sliding front and back, and the three discharge chutes include a first discharge chute 4 coaxially arranged with the feed chute 3, and a second discharge chute 5 and a third discharge chute 6 inclined and symmetrically arranged compared with the first discharge chute 4, wherein the tops of two adjacent discharge chutes are connected, and the bottoms are both provided with a discharge port 2, The distributing valve body shell 7 is also provided with a driving mechanism 9, which is hinged with the pulley 12 through a connecting rod 10. The driving mode of the driving mechanism 9 is motor reducer drive, electro-hydraulic drive or pneumatic drive. The front section of the distributing valve body 8 is an inverted trapezoidal funnel-shaped structure, and its bottom size is the same as the top size of the first discharge chute 4. The rear section of the distributing valve body 8 is a trapezoidal structure, and its bottom size is the same as the sum of the top sizes of the first discharge chute 4, the second discharge chute 5 and the third discharge chute 6. The rear section structure of the distributing valve body 8 is also provided with a triangular plugging and distributing device 11 at the top of the first discharge chute 4. The distributing valve body 8 is provided with a wear-resistant and anti-blocking structure at the material contact position, including a wear-resistant lining, a corrosion-resistant lining, an anti-sticking lining and a material accumulation structure. The distributing valve body 8 adopts a combined fixed valve body, and the distributing valve body shell 7 is fixed or installed on the bracket.

[0029] In this embodiment, the material enters the material distribution valve body 8 through the feed chute 3, and can directly enter the lower chute through the material distribution valve body 8 through the front section or rear section of the material distribution valve body 8 or fall into the chutes on both sides.

[0030] After the material dividing device of the utility model is put into use, it is found that the material leakage problem is basically eliminated and the overall equipment structure is compact.

[0031] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the purpose and scope of the technical solution, which should be included in the scope of the claims of the utility model.

Claims

1. A four-way distributor, characterized in that: It includes a feed chute and three discharge chutes arranged below the feed chute. The top of the feed chute is a feed inlet, and a material distribution valve body shell is arranged between the feed inlet and the three discharge chutes. A dividing valve body is arranged in the outer shell of the dividing valve body, a slide groove is arranged on the outer shell of the dividing valve body, a pulley is arranged at the corresponding position of the slide groove on the dividing valve body, the pulley passes through the slide groove and is slidably arranged on the platform on the outer shell of the dividing valve body; the dividing valve body is provided with front and rear parts, and the discharging direction is changed by linear sliding back and forth.

2. A four-way distributor according to claim 1, characterized in that: The three discharge chutes include a first discharge chute coaxially arranged with the feed chute, and a second discharge chute and a third discharge chute obliquely and symmetrically arranged relative to the first discharge chute, wherein the tops of two adjacent discharge chutes are connected, and discharge ports are arranged at the bottoms.

3. A four-way distributor according to claim 1, characterized in that: The outer shell of the material dispensing valve body is also provided with a driving mechanism, and the driving mechanism is hinged to the pulley through a connecting rod.

4. A four-way distributor according to claim 3, characterized in that: The driving mode of the driving mechanism is motor reducer drive, electro-hydraulic drive or pneumatic drive.

5. A four-way distributor according to claim 1, characterized in that: The front section of the material dispensing valve body is an inverted trapezoidal funnel-shaped structure, and the bottom size thereof is the same as the top size of the first discharging chute.

6. A four-way distributor according to claim 1, characterized in that: The rear section of the material dispensing valve body is a trapezoidal structure, and the bottom size is the same as the sum of the top sizes of the first discharge chute, the second discharge chute and the third discharge chute.

7. A four-way distributor according to claim 6, characterized in that: The rear section structure of the material distribution valve body is also provided with a triangular blocking and distribution device at the top of the first discharge chute.

8. A four-way distributor according to claim 1, characterized in that: A wear-resistant and anti-blocking structure is provided in the material contacting part of the dispensing valve body, including a wear-resistant lining plate, a corrosion-resistant lining plate, an anti-sticking lining plate and a material accumulation structure.

9. A four-way distributor according to claim 1, characterized in that: The main body of the material dispensing valve body adopts a combined fixed valve body, and the outer shell of the material dispensing valve body is fixed or installed on a bracket.