Cloth dyeing equipment for garment processing
By using guide rollers, unwinding rollers, rolling rollers, rolling rollers, press rollers and rotating rollers in the fabric dyeing equipment, combined with cylinders and motor drives, the tension and vibration of the fabric is achieved, which solves the problem of wrinkles and uneven color during the dyeing process of the fabric and improves the quality of the fabric products.
Patent Information
- Application Number
- CN202421337401.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-12
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-06-12
AI Technical Summary
When existing fabric dyeing equipment dyes inside the dye tank, it is easy to cause uneven wrinkles on the surface of the fabric, resulting in uneven color during dyeing, thereby reducing the quality of the fabric product.
A clothing processing cloth dyeing equipment is designed, using structures such as guide rollers, unwinding rollers, rolling rollers, pressing rollers and rotating rollers. Driven by cylinders and motors, the tension and vibration of the cloth are achieved, so that the cloth is evenly dyed in the dyeing liquid.
Through the design of this equipment, it can effectively prevent the fabric from wrinkling during dyeing, ensure the color uniformity during dyeing, and improve the quality of the fabric product.
Smart Images
Figure CN222557246U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of clothing processing and production equipment, in particular to clothing processing cloth dyeing equipment. Background Art
[0002] School uniforms are clothes that schools customize for students to wear uniformly. They represent the image and culture of the school. In clothing processing, fabric dyeing is an important link. A common clothing processing fabric dyeing equipment is the continuous track dyeing machine.
[0003] The working principle of the continuous track dyeing machine is mainly to add the dye into the dye solution, and then put the fabric to be dyed into the dye solution for dyeing. By controlling factors such as temperature, time, and pressure, the interaction between the dye and the fabric is promoted, so that the dye can be integrated into the fiber to achieve the dyeing effect.
[0004] At present, the existing cloth dyeing equipment on the market dyes the cloth inside the dye tank, which makes the surface prone to wrinkles and unevenness, resulting in uneven color during dyeing and low quality of cloth products; therefore, a clothing processing cloth dyeing equipment is proposed to address the above problems. Utility Model Content
[0005] In order to make up for the shortcomings of the prior art, the existing cloth dyeing equipment on the market currently makes the cloth easily wrinkled and uneven when dyeing inside the dye tank, resulting in uneven color during dyeing and low quality of the cloth product. The utility model proposes a clothing processing cloth dyeing equipment.
[0006] The technical solution adopted by the utility model to solve its technical problems is: a kind of clothing processing cloth dyeing equipment described in the utility model comprises a dyeing box; fixed platforms are fixedly installed on both sides of the upper end of the dyeing box, guide rollers are arranged on the upper side of the fixed platform close to the dyeing box, both ends of the guide rollers are rotatably installed on the fixed platform through bearings, a reeling roller and a reeling roller are respectively arranged on the upper side of the fixed platform away from the dyeing box, the reeling roller and the reeling roller are rotatably installed on the outer side of the upper part of the fixed platform, a bracket is fixedly installed on the center of the upper part of the dyeing box, a mounting seat is arranged below the bracket, a rotating shaft is arranged in the mounting seat, and both ends of the rotating shaft Both are rotatably mounted in the mounting seat through bearings, and one end passes through the mounting seat to fix a rotating wheel, support plates are fixedly mounted on both sides of the mounting seat, slide grooves are opened on the inner sides of both ends of the support plates, roller seats are slidably mounted in the slide grooves, rotating rollers are arranged between the lower ends of the roller seats, both ends of the rotating rollers are rotatably mounted in the roller seats through bearings, mounting holes are opened on one side of the upper ends of the roller seats, sliders are slidably mounted in the mounting holes, pressing rollers are arranged between the sliders, both ends of the pressing rollers are rotatably mounted in the sliders through bearings, and both ends of the cloth immersed in the dyeing liquid are tensioned by the pressing roller and the rotating roller, the cloth is flattened, and the dyeing is more uniform.
[0007] Preferably, cylinders are fixedly mounted on both sides of the top of the bracket, and the front ends of the cylinder piston rods are fixedly mounted on the top of the mounting seat. The tensioning device is driven to rise by the cylinder to facilitate cleaning of the inside of the dyeing box.
[0008] Preferably, threaded holes are opened on the tops of the mounting seats, screw rods are rotatably installed in the threaded holes, and the lower ends of the screw rods are rotatably connected to the upper part of the slider, and the distance between the pressure roller and the rotating roller is adjusted by rotating the screw rod to tension fabrics of different lengths.
[0009] Preferably, turntables are fixedly mounted at both ends of the rotating shaft, and the turntables are arranged in a mounting seat. A plurality of connecting rods are arranged in a circular array between the turntables, and both ends of the connecting rods are fixedly mounted on the inner edges of the disks. The connecting rods are driven to rotate by the turntables, and the dyeing liquid is stirred while the cloth is vibrated to make the dyeing more uniform.
[0010] Preferably, a motor is fixedly installed on one side of the upper end of the mounting seat, the motor rotating shaft passes through the mounting seat, and a transmission wheel is fixedly installed on the front end, the transmission wheel and the rotating wheel rotate together through a belt, the motor drives the rotating shaft to rotate, and the rotating shaft drives the turntable and the connecting rod to rotate.
[0011] Preferably, sliding holes are provided at both ends of the support plate, and a sliding rod is slidably installed in the sliding hole. One end of the sliding rod is fixedly connected to one side of the roller seat, and the other end passes through the sliding hole. A spring is provided between the other end of the sliding rod and the support plate and is sleeved on the sliding rod. The spring buffers the force exerted on the cloth when it is tensioned to prevent the cloth from being damaged due to excessive tensioning force.
[0012] The utility model is beneficial in that:
[0013] 1. The utility model starts the cylinder to lift the mounting seat to the upper part of the dyeing box when the dyeing equipment is in use, passes one end of the cloth on the unwinding roller through the guide roller, then passes through between the pressure roller and the rotating roller, passes through the bottom of the connecting rod at the lower edge of the turntable, passes through between the pressure roller and the rotating roller on the other side, passes through above the guide roller on the other side, is wound around the winding roller, starts the cylinder to descend, drives the cloth to be immersed in the dyeing liquid in the dyeing box below for dyeing, starts the motor to drive the transmission wheel to rotate, the transmission wheel drives the rotating wheel to rotate through the belt, and the rotating wheel drives the turntable and the connecting rod to rotate through the rotating shaft. When rotating, the connecting rod drives the cloth to vibrate while stirring the dyeing liquid, so that the cloth is dyed more evenly. The structural design realizes the function of preventing wrinkles from occurring when the cloth is dyed, solves the problem that the cloth dyeing equipment currently available on the market dyes the cloth inside the dye tank, which makes the surface prone to wrinkles and unevenness, resulting in uneven color during dyeing, and the cloth product quality is not high, thereby improving the cloth dyeing quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0015] Figure 1 It is a schematic diagram of the overall structure of the dyeing equipment;
[0016] Figure 2 It is a schematic diagram of the cross-sectional structure of the dyeing equipment;
[0017] Figure 3 It is a schematic diagram of the tensioning device structure;
[0018] Figure 4 is a schematic diagram of the structure of the buffer device;
[0019] Figure 5 It is a schematic diagram of the structure of the regulating device.
[0020] In the figure: 1. dyeing box; 2. fixing table; 3. bracket; 4. cylinder; 5. mounting seat; 6. support plate; 7. rotating shaft; 8. turntable; 9. connecting rod; 10. roller seat; 11. rotating roller; 12. pressure roller; 13. slider; 14. screw rod; 15. slide bar; 16. spring; 17. motor; 18. rotating wheel; 19. transmission wheel; 20. belt; 21. guide roller; 22. unwinding roller; 23. winding roller. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] See also Figure 1-5As shown, a clothing processing cloth dyeing equipment comprises a dyeing box 1; a fixed platform 2 is fixedly installed on both sides of the upper end of the dyeing box 1, a guide roller 21 is arranged on the upper side of the fixed platform 2 close to the dyeing box 1, and both ends of the guide roller 21 are rotatably installed on the fixed platform 2 through bearings, and a reeling roller 22 and a reeling roller 23 are respectively arranged on the upper side of the fixed platform 2 away from the dyeing box 1, and the reeling roller 22 and the reeling roller 23 are rotatably installed on the upper outer side of the fixed platform 2, and a bracket 3 is fixedly installed on the upper center of the dyeing box 1, and the bracket 3 is below A mounting seat 5 is provided, a rotating shaft 7 is provided in the mounting seat 5, both ends of the rotating shaft 7 are rotatably mounted in the mounting seat 5 through bearings, and one end passes through the mounting seat 5 and is fixedly mounted with a rotating wheel 18, support plates 6 are fixedly mounted on both sides of the mounting seat 5, both ends of the support plate 6 are provided with slide grooves on the inner sides, a roller seat 10 is slidably mounted in the slide groove, a rotating roller 11 is provided between the lower ends of the roller seat 10, both ends of the rotating roller 11 are rotatably mounted in the roller seat 10 through bearings, one side of the upper end of the roller seat 10 is provided with a mounting hole, and a sliding hole is provided in the mounting hole. A slider 13 is installed, and a pressure roller 12 is arranged between the sliders 13. Both ends of the pressure roller 12 are rotatably installed in the slider 13 through bearings. When working, at present, the existing cloth dyeing equipment on the market makes the cloth easily wrinkled and uneven when dyeing inside the dye tank, resulting in uneven color during dyeing, making the cloth product quality low. When using the dyeing equipment, start the cylinder 4 to lift the mounting seat 5 to the upper part of the dyeing box 1, pass one end of the cloth on the unwinding roller 22 through the guide roller 21, and then pass between the pressure roller 12 and the rotating roller 11, and then from the turntable 8 The bottom of the connecting rod 9 on the lower edge passes through, passes between the pressure roller 12 and the rotating roller 11 on the other side, passes over the guide roller 21 on the other side, and is wound around the winding roller 23. The cylinder 4 is started to descend, driving the cloth to be immersed in the dyeing liquid in the dyeing box 1 below for dyeing. The motor 17 is started to drive the transmission wheel 19 to rotate, and the transmission wheel 19 drives the rotating wheel 18 to rotate through the belt 20. The rotating wheel 18 drives the turntable 8 and the connecting rod 9 to rotate through the rotating shaft 7. When rotating, the connecting rod 9 drives the cloth to vibrate while stirring the dyeing liquid, so that the cloth is dyed more evenly.
[0023] Cylinders 4 are fixedly installed on both sides of the top of the bracket 3, and the front ends of the piston rods of the cylinders 4 are fixedly installed on the top of the mounting seat 5; during operation, when the dyeing equipment is used, the cylinder 4 is started, and the piston rod of the cylinder 4 pulls the mounting seat 5 to rise in the bracket 3, and the mounting seat 5 is lifted above the dyeing box 1, so that the inside of the dyeing box 1 can be cleaned conveniently.
[0024] The top of the mounting seat 5 is provided with a threaded hole, in which a screw rod 14 is rotatably installed, and the lower end of the screw rod 14 is rotatably connected to the upper part of the slider 13; during operation, when the dyeing equipment is used, the screw rod 14 is rotated, and the screw rod 14 slides down in the threaded hole, driving the slider 13 to slide down in the sliding hole, so that the pressing roller 12 and the rotating roller 11 clamp the two ends of the cloth.
[0025] Turntables 8 are fixedly installed at both ends of the rotating shaft 7, and the turntable 8 is arranged in the mounting seat 5. A plurality of connecting rods 9 are arranged in a circular array between the turntables 8, and both ends of the connecting rods 9 are fixedly installed at the inner edge of the disk; during operation, when the dyeing equipment is used, the rotating shaft 7 rotates, driving the turntable 8 to rotate, and the turntable 8 drives the connecting rod 9 to rotate, and the connecting rod 9 rotates with the rotating shaft 7 as the center of the circle, stirring the dyeing liquid and causing the cloth to vibrate, so as to better dye it.
[0026] A motor 17 is fixedly installed on one side of the upper end of the mounting seat 5, the rotating shaft of the motor 17 passes through the mounting seat 5, and a transmission wheel 19 is fixedly installed at the front end, and the transmission wheel 19 and the rotating wheel 18 rotate in coordination through a belt 20; during operation, when the dyeing equipment is used, the motor 17 is started, the rotating shaft of the motor 17 drives the transmission wheel 19 to rotate, the transmission wheel 19 drives the rotating wheel 18 to rotate through the belt 20, and the rotating wheel 18 drives the rotating shaft 7 to rotate.
[0027] Both ends of the support plate 6 are provided with sliding holes, and a sliding rod 15 is slidably installed in the sliding hole. One end of the sliding rod 15 is fixedly connected to one side of the roller seat 10, and the other end passes through the sliding hole. A spring 16 is arranged between the other end of the sliding rod 15 and the support plate 6 and is sleeved on the sliding rod 15; during operation, when the dyeing equipment is used, the turntable 8 drives the connecting rod 9 to rotate, and the number of connecting rods 9 in contact with the cloth changes from one to two, and then occasionally changes from two to one, while pulling the roller seat 10 to slide in the support plate 6, driving the sliding rod 15 to slide, and the other end of the sliding rod 15 compresses the spring 16, and then the spring 16 pulls the sliding rod 15 to slide, while driving the roller seat 10 and the two ends of the support plate 6 to move, so that the cloth is always kept in a tensioned state.
[0028] Working principle: when using the dyeing equipment, the cylinder 4 is started to lift the mounting seat 5 to the upper part of the dyeing box 1, and one end of the cloth on the unwinding roller 22 passes through the guide roller 21, and then passes between the pressure roller 12 and the rotating roller 11, passes through the bottom of the connecting rod 9 at the lower edge of the turntable 8, passes between the pressure roller 12 and the rotating roller 11 on the other side, and passes through the top of the guide roller 21 on the other side, and is wound around the winding roller 23. The cylinder 4 is started to descend, driving the cloth to immerse in the dyeing liquid in the dyeing box 1 below for dyeing, and the motor 17 is started to drive the transmission wheel 19 to rotate, and the transmission wheel 19 is driven by the belt 20. The rotating wheel 18 is driven to rotate, and the rotating wheel 18 drives the turntable 8 and the connecting rod 9 to rotate through the rotating shaft 7. The turntable 8 drives the connecting rod 9 to rotate, and the number of connecting rods 9 in contact with the cloth changes from one to two, and then changes from two to one. At the same time, the roller seat 10 is pulled to slide in the support plate 6, driving the slide bar 15 to slide, and the other end of the slide bar 15 compresses the spring 16, and then the spring 16 pulls the slide bar 15 to slide, and at the same time drives the roller seat 10 and the support plate 6 The two ends move, so that the cloth is always maintained in a tensioned state. When rotating, the connecting rod 9 drives the cloth to vibrate while stirring the dyeing liquid, so that the cloth is dyed more evenly.
[0029] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0030] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.
Claims
1. A clothing processing cloth dyeing equipment, characterized in that: The invention comprises a dyeing box (1); a fixed platform (2) is fixedly installed on both sides of the upper end of the dyeing box (1); a guide roller (21) is arranged on the upper side of the fixed platform (2) close to the dyeing box (1); both ends of the guide roller (21) are rotatably installed on the fixed platform (2) through bearings; a reeling roller (22) and a reeling roller (23) are respectively arranged on the upper side of the fixed platform (2) away from the dyeing box (1); the reeling roller (22) and the reeling roller (23) are rotatably installed on the outer side of the upper part of the fixed platform (2); a bracket (3) is fixedly installed in the center of the upper part of the dyeing box (1); a mounting seat (5) is arranged below the bracket (3); a rotating shaft (7) is arranged inside the mounting seat (5); the rotating shaft (7) Both ends are rotatably mounted in the mounting seat (5) through bearings, and one end passes through the mounting seat (5) and is fixedly mounted with a rotating wheel (18). Support plates (6) are fixedly mounted on both sides of the mounting seat (5). Slide grooves are provided on the inner sides of both ends of the support plate (6), and a roller seat (10) is slidably mounted in the slide grooves. A rotating roller (11) is provided between the lower ends of the roller seat (10). Both ends of the rotating roller (11) are rotatably mounted in the roller seat (10) through bearings. A mounting hole is provided on one side of the upper end of the roller seat (10), and a slider (13) is slidably mounted in the mounting hole. A pressure roller (12) is provided between the sliders (13), and both ends of the pressure roller (12) are rotatably mounted in the slider (13) through bearings.
2. The clothing processing cloth dyeing equipment according to claim 1, characterized in that: Cylinders (4) are fixedly mounted on both sides of the top of the bracket (3), and the front ends of the piston rods of the cylinders (4) are fixedly mounted on the top of the mounting seat (5).
3. The clothing processing cloth dyeing equipment according to claim 1, characterized in that: The top of the mounting seat (5) is provided with a threaded hole, in which a screw rod (14) is rotatably mounted, and the lower end of the screw rod (14) is rotatably connected to the upper part of the slider (13).
4. The clothing processing cloth dyeing equipment according to claim 1, characterized in that: A rotating disk (8) is fixedly mounted at both ends of the rotating shaft (7), and the rotating disk (8) is arranged in a mounting seat (5). A plurality of connecting rods (9) are arranged in a circular array between the rotating disks (8), and both ends of the connecting rods (9) are fixedly mounted on the inner edge of the disk.
5. The clothing processing cloth dyeing equipment according to claim 1, characterized in that: A motor (17) is fixedly mounted on one side of the upper end of the mounting seat (5); a rotating shaft of the motor (17) passes through the mounting seat (5); and a transmission wheel (19) is fixedly mounted on the front end; the transmission wheel (19) rotates in coordination with the rotating wheel (18) via a belt (20).
6. The clothing processing cloth dyeing equipment according to claim 1, characterized in that: Both ends of the support plate (6) are provided with sliding holes, in which sliding rods (15) are slidably installed. One end of the sliding rod (15) is fixedly connected to one side of the roller seat (10), and the other end passes through the sliding hole. A spring (16) is provided between the other end of the sliding rod (15) and the support plate (6) and is sleeved on the sliding rod (15).