Integrally-formed frame-free chassis type panel lamp

Through the combination of an integrated molding frame-free chassis and convenient plug-in installation mechanism, the problems of cumbersome assembly of panel lamps and high material cost are solved, and the effect of simplifying assembly, reducing costs and improving efficiency is achieved.

CN222559961UActive Publication Date: 2025-03-04TORSHARE
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Patent Information

Application Number
CN202421249162.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-03
Publication Date
2025-03-04
Estimated Expiration
2034-06-03

AI Technical Summary

Technical Problem

The assembly steps of existing panel lights are cumbersome, labor-intensive and labor-intensive, and have high materials and manufacturing costs.

Method used

The integrated molded frame-free chassis design is adopted, combined with a convenient plug-in installation mechanism, including expansion components, clamping power components, power-saving components, energy components and lamp panel components. The chassis is formed through molds, and the aluminum frame is cancelled and folded edges are added to strengthen structural strength.

Benefits of technology

It realizes simplification of the assembly process, saving time and labor costs, reducing material costs, improving production efficiency, and enhancing the stability and aesthetics of the lamps.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222559961U_ABST
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Abstract

The utility model provides an integrally-formed frame-free chassis type panel lamp, which relates to the technical field of panel lamp manufacturing, and comprises an integrally-formed chassis and a convenient plug-in mounting mechanism, a power supply is fixed in a power supply box through a fixed locking sheet, and an energy source assembly, a power supply assembly and a clamping power supply assembly can be combined into a whole. The whole panel lamp can be more conveniently assembled in an inserted mode, the panel lamp frame and the diffusion sheet installing groove position are formed on the base plate through the process that the base plate is extruded and bent to be a metal plate through a mold, a whole is formed, the material cost of a conventional panel lamp aluminum frame is omitted, edge folding is conducted on the periphery, the overall structural strength of the base plate is enhanced, and the product is firmer; and meanwhile, a large amount of time and labor cost can be saved through quick insertion installation, the hooks are fixed to the periphery of the panel lamp frame through the fastening bolts, the whole panel lamp can be fixed through the hooks in the using process, and the stability of the whole panel lamp in the using process is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of panel lamp manufacturing, in particular to an integrally formed frame-free chassis type panel lamp. Background Art

[0002] The background of the one-piece frameless chassis panel light comes from the improvement and innovation of the traditional panel light design. Traditional panel lights often use a frame structure to support and fix the panel, and connect the power supply and fix the panel through a chassis or bracket. However, the frame structure not only increases the manufacturing cost, but also limits the design and aesthetics of the lamp. In order to overcome these problems, the one-piece frameless chassis panel light came into being. This new type of panel light adopts an one-piece design, integrating the panel and the chassis into one, and no longer requires an additional frame structure to support the panel, thus realizing a true frameless design. This design not only makes the lamp more concise and beautiful, but also reduces material and manufacturing costs, and improves production efficiency. At the same time, the one-piece design also provides a larger lamp display space, making the light more uniform and soft, and enhancing the lighting effect. Since no additional frame structure is required, the thickness of the entire lamp can also be thinner, making installation easier, and it can also save more installation space in space.

[0003] After searching, the patent announcement number "CN220601443U" mentioned in the text that "the utility model discloses a panel light power supply, belonging to the field of panel lights, including a lamp body, an installation panel, a device shell, a U-shaped groove, a button, a fixing block, a connecting plate, a guide rod, a support block, a spring, a moving rod, a card block, a power supply shell, a card slot, and a power supply body. The utility model uses the button to move inward along the U-shaped groove to drive the connecting plate to move, the connecting plate moves to drive the guide rod to move leftward in the support block, the guide rod moves leftward to drive the moving rod to move leftward, and the moving rod moves leftward to drive the card block out of the card slot, so that the power supply shell is separated from the installation panel, and the disassembly of the power supply body is completed. The power supply body is reinstalled during installation. Repeat the above steps, after the card block moves into the card slot, release the button, the spring drives the guide rod to move right, the guide rod moves right to drive the moving rod to move right, the moving rod moves right to drive the card block to move into the card slot and connect the power supply housing with the installation panel, and complete the installation of the power supply. When in use, after the card block moves into the card slot, release the button, the spring drives the guide rod to move right, the guide rod moves right to drive the moving rod to move right, the moving rod moves right to drive the card block to move into the card slot and connect the power supply housing with the installation panel, and complete the installation of the power supply. However, when assembling the above panel light, the assembly steps are relatively cumbersome, and the assembly process is relatively time-consuming and labor and material costs are relatively high.

[0004] Therefore, we provide one-piece frameless chassis panel lights to solve the above problems. Utility Model Content

[0005] The purpose of the utility model is to provide an integrally formed frameless chassis panel light to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an integrally formed frameless chassis panel light, comprising an integrally formed chassis and a convenient plug-in installation mechanism, wherein the integrally formed chassis is provided with a convenient plug-in installation mechanism, and a diffusion sheet is clamped at the lower end of the integrally formed chassis;

[0007] The convenient plug-in installation mechanism includes an extension component, a snap-on power supply component, a power protection component, an energy component and a light board component. The edge of the one-piece chassis is provided with an extension component, the upper side of the extension component is plugged with a snap-on power supply component, one side of the snap-on power supply component is snap-on with a power protection component, the internal thread of the snap-on power supply component is connected to the energy component, and the interior of the one-piece chassis is adhered to the light board component.

[0008] Preferably, the extension component includes a panel light frame, a diffusion plate and a chassis folded edge, the edge of the one-piece chassis is provided with a panel light frame, the upper end of the panel light frame is clamped with a diffusion plate, and a chassis folded edge is provided on one side of the diffusion plate.

[0009] Preferably, the snap-on power supply assembly includes a power box, a first snap-on slot, a second snap-on slot and an aluminum rivet. The power box is snapped on one side of the one-piece chassis, the first snap-on slot is welded on both sides of the power box, the second snap-on slot is welded on the lower side of the power box, and the surface of the power box is fixedly connected with an aluminum rivet.

[0010] Preferably, the power protection component includes a power protection cover, a clamping piece and a screw, the upper end of the second clamping slot is clamped with the power protection cover, a clamping piece is welded on one side of the power protection cover, and the upper side of the clamping piece is threadedly connected with a screw.

[0011] Preferably, the energy component includes a power supply and a fixed locking piece, the power supply is threadedly connected to the inner part of the power box, and fixed locking pieces are fixedly connected to both sides of the power supply.

[0012] Preferably, the light board assembly includes a power supply board and a light emitting module, the power supply board is adhered to the inner side of the one-piece molded chassis, and the light emitting module is fixedly connected to the lower side of the power supply board.

[0013] Preferably, a fixing assembly is clamped on one side of the panel light frame, and the fixing assembly includes a hook and a fixing bolt. The inner side of the panel light frame is fixedly connected with the hook, and the upper side of the hook is threadedly connected with the fixing bolt.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] 1. Through the setting of convenient plug-in installation mechanism, when in use, the power supply is fixed inside the power box through the fixed locking plate, ensuring that the energy component, power protection component and card-connected power component can be combined into one, and the entire panel light can be plugged and assembled more conveniently. The chassis is extruded and bent through the mold to form the panel light frame and the diffuser slot to form a whole, eliminating the material cost of the conventional panel light aluminum frame, and also folding the outer edge to strengthen the overall structural strength of the chassis to make the product stronger. At the same time, through quick plug-in installation, it can save a lot of time and labor costs.

[0016] 2. Through the setting of the fixing assembly, when in use, when all the parts are installed to the specified position through snap-on connection, the hooks are fixed around the frame of the panel light by tightening bolts. When in use, the entire panel light can be fixed by the hooks to ensure the stability of the entire panel light during use. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the overall appearance structure of the utility model;

[0018] Figure 2 It is a schematic diagram of the overall side view structure of the utility model;

[0019] Figure 3 It is a schematic diagram of the overall side view of the utility model and the disassembled structure of the power box;

[0020] Figure 4 It is a schematic diagram of the overall split structure of the utility model.

[0021] Numbers in the figure: 1. One-piece chassis; 2. Convenient plug-in installation mechanism; 21. Extension component; 211. Panel light frame; 212. Diffuser plate; 213. Chassis folding edge; 22. Snap-on power supply component; 221. Power box; 222. First snap-on slot; 223. Second snap-on slot; 224. Aluminum rivet; 23. Power protection component; 231. Power supply protection cover; 232. Snap-on plate; 233. Screw; 24. Energy component; 241. Power supply; 242. Fixed locking plate; 25. Light board component; 251. Power supply board; 252. Light-emitting module; 3. Diffuser; 4. Fixing component; 41. Hook; 42. Tightening bolt. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] Embodiment 1

[0024] See also Figure 1-4 As shown, the utility model provides a technical solution: an integrally formed frameless chassis panel light, comprising an integrally formed chassis 1 and a convenient plug-in installation mechanism 2, wherein the integrally formed chassis 1 is provided with a convenient plug-in installation mechanism 2, and a diffuser 3 is clamped at the lower end of the integrally formed chassis 1;

[0025] The convenient plug-in installation mechanism 2 includes an extension component 21, a snap-in power supply component 22, a power protection component 23, an energy component 24 and a light board component 25. The extension component 21 is provided on the edge of the one-piece chassis 1, the snap-in power supply component 22 is plugged into the upper side of the extension component 21, the power protection component 23 is snap-in to one side of the snap-in power supply component 22, the internal thread of the snap-in power supply component 22 is connected to the energy component 24, and the light board component 25 is bonded to the inside of the one-piece chassis 1.

[0026] Furthermore, the extension component 21 includes a panel light frame 211, a diffuser plate 212 and a chassis folded edge 213. The edge of the one-piece chassis 1 is provided with a panel light frame 211, the upper end of the panel light frame 211 is clamped with a diffuser plate 212, and one side of the diffuser plate 212 is provided with a chassis folded edge 213. The chassis is formed into a panel light frame 211 and a slot for installing the diffuser plate 3 by a mold extrusion and bending sheet metal process to form a whole, eliminating the material cost of the conventional panel light aluminum frame, and also folding the outer edge to strengthen the overall structural strength of the chassis and make the product stronger.

[0027] Furthermore, the snap-on power supply assembly 22 includes a power box 221, a first snap-on slot 222, a second snap-on slot 223 and an aluminum rivet 224. The power box 221 is snapped on one side of the one-piece chassis 1, the first snap-on slot 222 is welded on both sides of the power box 221, the second snap-on slot 223 is welded on the lower side of the power box 221, and the surface of the power box 221 is fixedly connected with an aluminum rivet 224. When the power box 221 is in use, the first snap-on slot 222 is snapped on the surface of the chassis folding edge 213 at the upper end of the panel light frame 211 by rotating the angle, and is snapped on one side of the one-piece chassis 1 by the second snap-on slot 223, and the power box 221 is fixedly pulled by the aluminum rivet 224 to be firmly fixed on the chassis.

[0028] Furthermore, the power protection component 23 includes a power protection cover 231, a clamping piece 232 and a screw 233. The upper end of the second clamping slot 223 is clamped with the power protection cover 231, a clamping piece 232 is welded on one side of the power protection cover 231, and the upper side of the clamping piece 232 is threadedly connected with the screw 233. When in use, the power protection cover 231 is fixed to the surface of the power box 221 by inserting the clamping piece 232 into the power box 221 and using the screw 233.

[0029] Furthermore, the energy component 24 includes a power supply 241 and a fixed locking piece 242. The internal thread of the power box 221 is connected to the power supply 241, and the two sides of the power supply 241 are fixedly connected to the fixed locking pieces 242. The power supply 241 is fixed inside the power box 221 by the fixed locking pieces 242, ensuring that the energy component 24, the power protection component 23 and the snap-on power supply component 22 can be combined into one, so that the entire panel light can be plugged in and assembled more conveniently.

[0030] Furthermore, the light board assembly 25 includes a power supply board 251 and a light-emitting module 252. The power supply board 251 is adhered to the inner side of the one-piece chassis 1, and the light-emitting module 252 is fixedly connected to the lower side of the power supply board 251. The light board assembly 25 is adhered to the power supply board 251 at the lower end of the one-piece chassis 1, and the lower end of the power supply board 251 is connected to the light-emitting module 252, and multiple power supply boards 251 are adhered to the lower end of the one-piece chassis 1, which can ensure sufficient lighting intensity during use.

[0031] Embodiment 2

[0032] See also Figure 1-4 As shown, in contrast to Example 1, as another implementation of the utility model, a fixing component 4 is clamped on one side of the panel lamp frame 211, and the fixing component 4 includes a hook 41 and a fixing bolt 42. The inner side of the panel lamp frame 211 is fixedly connected with the hook 41, and the upper side of the hook 41 is threadedly connected with the fixing bolt 42, and the hook 41 is fixed to the four sides of the panel lamp frame 211 by the fixing bolt 42, so that the entire panel lamp can be fixed by the hook 41 when in use.

[0033] Working principle: First, install the one-piece frameless chassis panel light to the designated use position. When in use, the first step is to extrude and bend the chassis through a mold to form a panel light frame 211 and 3 slots for installing the diffuser to form a whole, eliminating the material cost of the conventional panel light aluminum frame, and also folding the edges on the periphery to strengthen the overall structural strength of the chassis. In the second step, when the power box 221 is in use, the first snap-in slot 222 is snapped onto the surface of the chassis folding edge 213 at the upper end of the panel light frame 211 by rotating the angle, and is snapped onto one side of the one-piece chassis 1 through the second snap-in slot 223, and the power box 221 is fixed and pulled by the aluminum rivet 224 to be firmly fixed on the chassis. In the third step, The power supply 241 is fixed inside the power box 221 by fixing the locking plate 242, ensuring that the energy component 24, the power protection component 23 and the card-connected power component 22 can be combined into one, and the entire panel light can be plugged and assembled more conveniently. This product optimizes the existing panel light frame 211 and the chassis separately fixed with screws 233, and organizes the three materials together, which greatly saves product costs. The one-piece chassis 1 is made by stamping and bending sheet metal, which is more economical and saves labor costs. In addition, the power box 221 can also be firmly clamped on the chassis through the folding edge on the chassis. In this way, the use process of the one-piece frameless chassis panel light is completed.

[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An integrally formed frameless chassis panel light, comprising an integrally formed chassis (1) and a convenient plug-in installation mechanism (2), characterized in that: A convenient plug-in installation mechanism (2) is provided inside the one-piece molded chassis (1), and a diffusion sheet (3) is clamped at the lower end of the one-piece molded chassis (1); The convenient plug-in installation mechanism (2) comprises an extension component (21), a snap-on power component (22), a power protection component (23), an energy component (24) and a light board component (25); the extension component (21) is arranged at the edge of the one-piece chassis (1); the snap-on power component (22) is plugged into the upper side of the extension component (21); the power protection component (23) is snap-on to one side of the snap-on power component (22); the energy component (24) is threadedly connected to the interior of the snap-on power component (22); and the light board component (25) is adhered to the interior of the one-piece chassis (1).

2. The one-piece frameless chassis panel light according to claim 1, characterized in that: The extension component (21) comprises a panel light frame (211), a diffusion plate (212) and a chassis folded edge (213); the edge of the integrally formed chassis (1) is provided with a panel light frame (211); the upper end of the panel light frame (211) is clamped with the diffusion plate (212); and one side of the diffusion plate (212) is provided with a chassis folded edge (213).

3. The one-piece frameless chassis panel light according to claim 1, characterized in that: The snap-on power supply assembly (22) comprises a power supply box (221), a first snap-on slot sheet (222), a second snap-on slot sheet (223) and an aluminum rivet (224); the power supply box (221) is snap-on to one side of the one-piece chassis (1); the first snap-on slot sheet (222) is welded to both sides of the power supply box (221); the second snap-on slot sheet (223) is welded to the lower side of the power supply box (221); and the aluminum rivet (224) is fixedly connected to the surface of the power supply box (221).

4. The one-piece frameless chassis panel light according to claim 3, characterized in that: The power protection component (23) comprises a power protection cover (231), a clamping piece (232) and a screw (233); the upper end of the second clamping slot (223) is clamped with the power protection cover (231); a clamping piece (232) is welded on one side of the power protection cover (231); and the upper side of the clamping piece (232) is threadedly connected with the screw (233).

5. The one-piece frameless chassis panel light according to claim 3, characterized in that: The energy component (24) comprises a power supply (241) and a fixed locking piece (242); the power supply (241) is internally threadedly connected to the power supply box (221); and the fixed locking pieces (242) are fixedly connected to both sides of the power supply (241).

6. The one-piece frameless chassis panel light according to claim 1, characterized in that: The light board assembly (25) comprises a power supply board (251) and a light-emitting module (252); the power supply board (251) is adhered to the inner side of the integrally formed chassis (1); and the light-emitting module (252) is fixedly connected to the lower side of the power supply board (251).

7. The one-piece frameless chassis panel light according to claim 2, characterized in that: A fixing assembly (4) is clamped on one side of the panel light frame (211), and the fixing assembly (4) comprises a hook (41) and a fixing bolt (42). The inner side of the panel light frame (211) is fixedly connected with the hook (41), and the upper side of the hook (41) is threadedly connected with the fixing bolt (42).

Citation Information

Patent Citations

  • Panel lamp power supply

    CN220601443U