Valve torsion detection device
By designing a valve torque detection device including a roof plate, telescopic cylinder, connecting plate, torque sensor, rotary drum, rubber column, bidirectional screw and ball nut, the problem of poor detection accuracy in the prior art is solved, and stable connection with the valve operating plate and high-precision torque detection are achieved.
Patent Information
- Application Number
- CN202421389090.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-18
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-06-18
AI Technical Summary
The existing valve torque detection device has poor accuracy during the detection process and is difficult to carry out stable fit and rotation with the valve operating plate.
A valve torque detection device including a roof plate, a telescopic cylinder, a connecting plate, a torque sensor, a rotor, a rubber column, a bidirectional screw and a ball nut is designed. The two-way screw rotates to move the rubber columns opposite to each other, so as to achieve tight fit to the valve operating plate and ensure detection accuracy.
It improves the accuracy of valve torque detection, avoids torque errors in multi-stage transmission, and is compact in structure, making it easy to install and connect.
Smart Images

Figure CN222561178U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of valve detection, and relates to a torque detection device, in particular to a valve torque detection device. Background Art
[0002] Industrial valves, such as stop valves, ball valves, gate valves, butterfly valves, etc., are mechanical products that withstand internal pressure and must be opened and closed under rated pressure and flow. The opening and closing force and opening and closing torque are the force and torque that must be applied to open or close the valve. The valve rotating device automatically controls the opening or closing of the valve to be tested. During the opening or closing process of the valve rotating device, the torque sensor dynamically detects the force value of the valve rotating device, thereby automatically obtaining the torque of the valve to be tested. In the current valve torque detection, manual tensioners are usually used for detection, which has low work efficiency and inconvenient operation.
[0003] After searching, a valve head torque detection device is disclosed in Chinese patent documents [Application No.: CN202122959700.1; Publication No.: CN216791631U]. This device is arranged by a rotating disk, a torque connecting shaft, and a torque sensor. The rotating disk drives the valve head to rotate, and then the torque during the rotation of the valve head is transmitted to the torque sensor through the torque connecting shaft, so as to directly measure the torque of the valve head.
[0004] The rotating disk and torque shaft disclosed in the patent can transmit the torque during the rotation process to the torque sensor. However, the device detects the torque by driving the rotating disk with power, and the setting of multiple transmission structures affects the output and detection of torque, which is easy to interfere with the accuracy of the valve during the torque detection process. The accuracy is poor and it cannot rotate stably with the valve operating disk. Utility Model Content
[0005] The purpose of the utility model is to address the above-mentioned problems in the existing technology and to propose a valve torque detection device. The technical problem to be solved by the utility model is: how to directly connect with the valve operating panel stably to improve the accuracy of valve torque detection.
[0006] The purpose of the utility model can be achieved through the following technical solutions:
[0007] A valve torque detection device comprises a top plate, a telescopic cylinder is fixedly connected to the bottom end of the top plate, and the telescopic ends on both sides of the telescopic cylinder are fixedly connected to connecting plates, a torque sensor is fixedly installed below the connecting plate, and a rotating drum is rotatably connected to the outer wall of the torque sensor, and two groups of rubber columns are symmetrically telescopically arranged on the outer wall of the rotating drum;
[0008] Two groups of bidirectional screw rods are symmetrically arranged on the outside of the rotating drum through bearings, and the outer walls of the bidirectional screw rods are connected with rubber columns through ball nuts.
[0009] With the above structure, through the rotation of the bidirectional screw rod, the two symmetrically arranged groups of rubber columns can move towards each other, so as to facilitate the valve operating panel to be tightly attached to avoid slipping.
[0010] The upper and lower ends of the two groups of rubber columns are fixedly connected with a fixing plate, and the fixing plate slides on the outer wall of the rotating drum through a sliding groove, and the sliding groove is opened on the outer wall of the rotating drum.
[0011] With the above structure, under the action of the slide groove, the fixed plate can assist the movement of the rubber column, ensuring the accuracy of the movement of the two groups of rubber columns through the ball nut.
[0012] The two groups of rubber columns are symmetrically arranged arc-shaped frustum structures.
[0013] With the above structure, two groups of symmetrically arranged rubber columns can stably fit the outer wall of the valve operating panel, ensuring the accuracy of torque detection.
[0014] The bottom end of the bidirectional screw rod is fixedly connected with an inner hexagonal end, and the inner hexagonal end is arranged at the bottom end of the rotating drum.
[0015] The above structure makes it easy for users to rotate and adjust the bidirectional screw through the hexagonal end at the bottom, ensuring the adjustment effect of the two sets of rubber columns, facilitating installation with valve operating panels of different sizes, and facilitating stable torque detection.
[0016] The top plate is fixedly connected with fixing rods at the four corners, and the bottom ends of the fixing rods are fixedly connected with mounting plates. A supporting ring is arranged below the mounting plate, and the supporting ring is installed at the bottom end of the mounting plate by bolts.
[0017] With the above structure, by setting the fixing rod, it is convenient to install and fix the top plate above the valve, thereby achieving the stability of the device operation.
[0018] The support ring is The support ring is provided with a rubber pad fixedly connected to the upper surface of the support ring.
[0019] The above structure makes it easy for the support ring to lift the valve body at the bottom, and to fix the device and the valve through the installation of the support ring and the fixing rod, thereby ensuring the firmness and flexibility of the device installation and simple and convenient operation.
[0020] The outside of the torque sensor is electrically connected to a display screen, and the display screen is fixedly embedded and installed on the surface of the top plate.
[0021] The above structure makes it easy for the torque sensor to electrically transmit the torque of the valve rotation to the display screen for display, thereby realizing intuitive torque detection.
[0022] Compared with the prior art, the utility model has the following advantages:
[0023] 1. By rotating a rotating drum on the outer wall of the torque sensor, and under the action of the rubber column arranged on the outer wall of the rotating drum, the valve operating panel directly mobilizes the rubber column to rotate, thereby ensuring the accuracy of valve torque detection and avoiding torque errors in multi-stage transmission. In addition, the structure is compact and convenient for installation and connection of the valve.
[0024] 2. Through the symmetrical arrangement of two groups of rubber columns, the friction force of the connection with the valve operating disk is increased under the action of the rubber columns, thereby improving the connection stability with the valve operating disk. In addition, through the symmetrical arrangement of the two groups of rubber columns, it is convenient to stably connect the operating disks of different thicknesses, thereby improving the applicability of the device and making it highly practical. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0026] Figure 2 This utility model Figure 1 A is an enlarged structural diagram of FIG.
[0027] Figure 3 It is a schematic diagram of the cross-sectional structure of the rotating drum and the rubber column;
[0028] Figure 4 It is a schematic diagram of the three-dimensional cross-sectional structure of the rotating drum and the rubber column.
[0029] In the figure:
[0030] 1. Top plate; 2. Telescopic cylinder; 3. Connecting plate; 4. Fixing rod; 5. Mounting plate; 6. Bolt; 7. Support ring; 8. Rubber pad; 9. Torque sensor; 10. Rotating drum; 11. Bidirectional screw rod; 12. Ball nut; 13. Rubber column; 14. Fixing plate; 15. Slide groove; 16. Hexagon socket end; 17. Display screen. DETAILED DESCRIPTION
[0031] The following are specific embodiments of the present invention and the accompanying drawings to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments.
[0032] Example
[0033] like Figure 1-Figure 4 As shown;
[0034] A valve torque detection device comprises a top plate 1, a telescopic cylinder 2, a connecting plate 3, a fixing rod 4, a mounting plate 5, a bolt 6, a supporting ring 7, a rubber pad 8, a torque sensor 9, a rotating cylinder 10, a bidirectional screw 11, a ball nut 12, a rubber column 13, a fixing plate 14, a slide groove 15, a hexagonal end 16 and a display screen 17. The bottom end of the top plate 1 is fixedly connected with the telescopic cylinder 2, and the telescopic ends on both sides of the telescopic cylinder 2 are fixedly connected with the connecting plate 3. A torque sensor 9 is fixedly installed below the connecting plate 3. The model of the torque sensor 9 is CKY-802. In addition, considering the intuitiveness of torque data detection, a display screen 17 is electrically connected to the outside of the torque sensor 9, and the display screen 17 is fixedly embedded and installed on the surface of the top plate 1 for easy torque detection. The torque sensor 9 transmits the torque force of the valve rotation to the display screen 17 electrically for display. At the same time, a rotating drum 10 is rotatably connected to the outer wall of the torque sensor 9. Specifically, the outer wall of the torque sensor 9 is connected to the rotating drum 10 through a bearing, which ensures the rotation effect of the rotating drum 10 outside the torque sensor 9. The outer wall of the rotating drum 10 is symmetrically telescopically provided with two groups of rubber columns 13. The upper and lower ends of the two groups of rubber columns 13 are fixedly connected with a fixing plate 14, and the fixing plate 14 slides on the outer wall of the rotating drum 10 through a slide groove 15. The slide groove 15 is opened on the outer wall of the rotating drum 10. Under the action of the slide groove 15, the fixing plate 14 can assist the movement of the rubber column 13, ensuring the accuracy of the movement of the two groups of rubber columns 13 through the ball nut 12.
[0035] Furthermore, considering the driving of the two groups of rubber columns 13, two groups of bidirectional screw rods 11 are symmetrically arranged on the outside of the rotating cylinder 10 through bearings, and the outer walls of the bidirectional screw rods 11 are connected to the rubber columns 13 through ball nuts 12, so that the user can drive the two groups of rubber columns 13 to move stably through the bidirectional screw rods 11, so that the two symmetrically arranged groups of rubber columns 13 can stably fit the outer wall of the valve operating panel, ensuring the accuracy of torque detection, and the two groups of rubber columns 13 are symmetrically arranged in an arc frustum structure, so as to achieve stable fit of the outer wall of the valve operating panel, and considering the convenience of rotation of the bidirectional screw rod 11 by the user, an inner hexagonal end 16 is fixedly connected to the bottom end of the bidirectional screw rod 11, and the inner hexagonal end 16 is arranged at the bottom end of the rotating cylinder 10, so that the user can rotate and adjust the bidirectional screw rod 11 through the inner hexagonal end 16 at the bottom, ensuring the adjustment effect of the two groups of rubber columns 13, facilitating installation with valve operating panels of different sizes, and facilitating stable torque detection.
[0036] like Figure 1-Figure 2 As shown;
[0037] The top plate 1 is fixedly connected with a fixing rod 4 at the four corners of the top plate 1, and the bottom end of the fixing rod 4 is fixedly connected with a mounting plate 5. A supporting ring 7 is arranged below the mounting plate 5, and the supporting ring 7 is installed at the bottom end of the mounting plate 5 by bolts 6. The supporting ring 7 is The structure is arranged in a type, and the surface of the supporting ring 7 is fixedly connected with a rubber pad 8. Through the arrangement of the fixing rod 4, it is convenient to install and fix the top plate 1 above the valve, thereby realizing the stability of the working of the device. At the same time, under the action of the supporting ring 7 arranged at the bottom of the mounting plate 5, it is convenient for the supporting ring 7 to lift the valve body at the bottom, and it is convenient to fix the device and the valve through the installation of the supporting ring 7 and the fixing rod 4, thereby ensuring the firmness and flexibility of the installation of the device, and the operation is simple and convenient.
[0038] The working principle of the utility model is as follows: when in use, the supporting rings 7 on both sides are installed at the bottom ends of both sides of the valve, and the supporting rings 7 and the valve are buffered by the rubber pads 8, and the top plate 1 is connected with the supporting rings 7 under the action of the bolts 6, so that the top plate 1 is installed above the valve operating disk, and the telescopic cylinder 2 is energized, so that the connecting plates 3 symmetrically arranged on both sides are symmetrically movable, so that the connecting plates 3 are unfolded and moved to the outside of the valve operating disk, so that the rubber column 13 is fitted with the outer wall of the valve operating disk. Considering the accuracy of torque detection when the valve is rotating, the bottom When the inner hexagonal end 16 of the upper part rotates, the bidirectional screw rod 11 rotates, so that the fixing plate 14 drives the two groups of rubber columns 13 to move symmetrically, so that the rubber columns 13 are in the shape of an arc-shaped cone, and the rubber columns 13 are stably fitted to the valve operating disk at the upper and lower ends. Moreover, through the symmetrical arrangement of the two groups of rubber columns 13, the torque sensors 9 on both sides can accurately detect the rotation torque of the valve operating disk. At the same time, when the torque sensor 9 is electrically connected to the display screen 17, the display screen 17 can intuitively display the torque to the user on the surface of the top plate 1.
[0039] The specific embodiments described herein are merely examples of the spirit of the present invention. Those skilled in the art may make various modifications or additions to the specific embodiments described or replace them in similar ways, but they will not deviate from the spirit of the present invention or exceed the scope defined by the appended claims.
Claims
1. A valve torque detection device, comprising a top plate (1), characterized in that: The bottom end of the top plate (1) is fixedly connected to a telescopic cylinder (2), and the left and right telescopic ends of the telescopic cylinder (2) are fixedly connected to connecting plates (3), a torque sensor (9) is fixedly installed below the connecting plate (3), and the outer wall of the torque sensor (9) is rotatably connected to a rotating drum (10), and the outer wall of the rotating drum (10) is telescopically provided with two groups of rubber columns (13); Two sets of bidirectional screw rods (11) are rotatably mounted on the outside of the rotating drum (10) via bearings, and the outer walls of the bidirectional screw rods (11) are connected to rubber columns (13) via ball nuts (12).
2. A valve torque detection device according to claim 1, characterized in that: The upper and lower ends of the two groups of rubber columns (13) are fixedly connected to a fixing plate (14), and the fixing plate (14) slides on the outer wall of the rotating drum (10) through a sliding groove (15), and the sliding groove (15) is opened on the outer wall of the rotating drum (10).
3. A valve torque detection device according to claim 2, characterized in that: The two groups of rubber columns (13) are symmetrically arranged arc-shaped frustum structures.
4. A valve torque detection device according to claim 1, characterized in that: The bottom end of the bidirectional screw rod (11) is fixedly connected to a hexagonal end (16), and the hexagonal end (16) is arranged at the bottom end of the rotating drum (10).
5. A valve torque detection device according to claim 1, characterized in that: The top plate (1) is fixedly connected to fixing rods (4) at the four corners, and the bottom end of the fixing rods (4) is fixedly connected to a mounting plate (5). A support ring (7) is provided below the mounting plate (5), and the support ring (7) is mounted on the bottom end of the mounting plate (5) by means of bolts (6).
6. A valve torque detection device according to claim 5, characterized in that: The support ring (7) is The support ring (7) is provided with a rubber pad (8) fixedly connected to the upper surface of the support ring (7).
7. A valve torque detection device according to claim 6, characterized in that: The outside of the torque sensor (9) is electrically connected to a display screen (17), and the display screen (17) is fixedly mounted on the surface of the top plate (1).
Citation Information
Patent Citations
Valve head torsion detection device
CN216791631U