Sea valve detector
By designing height-adjustable support plates, hydraulic fixing blocks and buffer blocks, as well as motor-driven laser detectors, the problems of low detection efficiency and poor stability of existing submarine valve detectors are solved, and higher applicability, stability and detection accuracy are achieved.
Patent Information
- Application Number
- CN202420974108.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-08
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-05-08
AI Technical Summary
The existing submarine valve detector has low detection efficiency and cannot be adapted according to the valve model and size. It has poor stability, which affects the detection accuracy and is easy to cause wear when fixing the valve, affecting the later use of the valve.
A submarine valve detector is designed to raise and lower the support plate through a motor-driven threaded rod and slider mechanism to adapt to valves of different heights; the hydraulic rod expands and contracts to drive the fixed block to fix the valves to improve stability; the buffer block reduces wear during the fixing process; the motor-driven laser detector moves to reduce manual labor intensity and improve detection accuracy.
It improves the applicability and stability of the detector, reduces wear to the valve, improves detection accuracy and working efficiency, and reduces manual labor intensity.
Smart Images

Figure CN222561290U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of detection equipment, in particular to a seabed valve detector. Background Art
[0002] Subsea valve refers to the general term for all valves used in underwater pipelines. Subsea valves are mainly used in underwater manifolds and transmission pipelines of marine oil and gas projects. At the same time, underwater valves are also used in deep-sea submersibles. Subsea valves are mainly ball valves, flat gate valves, and check valves. The operation methods are mainly hydraulic and manual. The development of subsea valves needs to consider the impact of external pressure resistance on wall thickness, the impact of subsea working conditions on the external structure of the valve, subsea anti-corrosion coatings, electrode corrosion, etc., which requires not only a large number of personnel in software design and development for calculation and simulation, but also external pressure test chamber equipment, seawater corrosion test chamber and other special inspection and testing equipment.
[0003] Normally, external leakage of the valve body can be discovered through direct observation, while internal leakage of the valve body is difficult to detect directly. However, internal leakage of the valve body can easily cause serious harm. Therefore, it is necessary to regularly detect leakage of the valve body to ensure the normal operation of the system. However, the detection efficiency of the detector in the prior art is low, and it cannot be changed according to the size of the detected valve model. It is single and has poor stability when detecting the valve, which affects the detection accuracy. In addition, when fixing the valve, it is easy to cause wear to the valve, affecting the normal use of the valve in the later stage. Therefore, in order to solve the above problems, the utility model proposes a submarine valve detector. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model provides a subsea valve detector, which is driven by motor one to raise and lower a supporting plate so that subsea valves of different heights can be accommodated in the inner cavity of the detector, thereby improving the applicability of the device. The hydraulic rod is extended and retracted to drive the fixing block to fix the subsea valve, thereby improving the stability of the device. The buffer block can reduce the wear on the valve body during the fixing process. The laser detector is driven by motor two to move for detection, thereby reducing the labor intensity of the staff and improving the detection accuracy of the detector.
[0005] The utility model provides the following technical solutions: a subsea valve detector, comprising a shell, a motor is fixedly installed on the right side of the bottom of the inner cavity of the shell, a threaded rod is fixedly installed on the output shaft of the motor, the threaded rod is movably sleeved on the bottom of the inner cavity of the shell, a telescopic rod is movably sleeved on the middle part of the threaded rod, the telescopic rod is fixedly installed on the bottom of the inner cavity of the shell, a slider is movably sleeved on the threaded rod, the sliders are two in number and symmetrically distributed, a push rod is movably connected to the upper part of the slider through an axis, a support plate is fixedly installed on the telescopic end of the telescopic rod, the support plate is movably connected in the inner cavity of the shell, and the upper ends of the two push rods are movably connected to the bottom of the support plate through an axis.
[0006] Preferably, hydraulic rods are evenly and fixedly installed on the inner wall of the support plate cavity, the number of the hydraulic rods is eight, and fixed blocks are fixedly installed on the telescopic ends of the hydraulic rods.
[0007] Preferably, springs are evenly fixedly installed in the inner cavity of the fixed block, the number of the springs is three, a buffer block is fixedly installed at a section of the spring away from the fixed block, and the buffer block is movably connected to the inner cavity of the fixed block.
[0008] Preferably, a second motor is fixedly installed on the right side of the top inner cavity of the shell, a second threaded rod is fixedly installed on the output shaft of the second motor, the second threaded rod is movably sleeved on the top of the inner cavity of the shell, a second slider is movably sleeved in the middle of the second threaded rod, and a laser detector is fixedly installed on the bottom of the second slider.
[0009] Preferably, a dustproof shell is fixedly installed on the upper part of the shell, a dustproof door is movably connected to the upper part of the dustproof shell through an axis, an observation window is opened in the middle of the dustproof door, a handrail is fixedly installed on the dustproof door and below the observation window, and a control panel is fixedly installed on the upper part of the shell and to the right of the dustproof shell.
[0010] Compared with the prior art, the utility model has the following beneficial effects:
[0011] 1. The motor drives the threaded rod to rotate, the threaded rod drives the slider to move, the slider drives the push rod to swing, and the push rod drives the supporting plate to rise and fall, so that the supporting plate is adjusted to a suitable height so that the inner cavity of the detector can accommodate subsea valves of different heights and sizes, thereby improving the applicability of the device. The hydraulic rod is extended and retracted to drive the fixing block to fix the subsea valve, so that the device can fix valve bodies of different shapes, thereby improving the stability of the device. At the same time, the buffer block on the fixing block provides a buffer for the bottom of the subsea valve to avoid wear on the valve body during the fixing process.
[0012] 2. The second motor drives the second threaded rod to rotate, the second threaded rod drives the second slider to move, and the second slider drives the laser detector to move so that the laser detector can detect the valve body below. Compared with using manual labor to move the detector, the labor intensity of the staff is reduced, and large errors in manual detection are avoided. The dustproof door is used to isolate external interference, and external light, noise, dust, etc. are prevented from having adverse effects on the detection results, so that the accuracy of the detector in detecting the subsea valve is improved, and the working efficiency of the detector is improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is a schematic diagram of the exterior structure of the utility model;
[0014] Figure 2 This is a schematic diagram of the cross-sectional structure of the utility model;
[0015] Figure 3 This is a top view schematic diagram of the support plate of the utility model;
[0016] Figure 4 This is a schematic diagram of the buffer structure of the utility model.
[0017] In the figure: 1. Shell; 2. Motor 1; 3. Threaded rod 1; 4. Telescopic rod; 5. Slider 1; 6. Push rod; 7. Support plate; 8. Hydraulic rod; 9. Fixed block; 10. Spring; 11. Buffer block; 12. Motor 2; 13. Threaded rod 2; 14. Slider 2; 15. Laser detector; 16. Dustproof shell; 17. Dustproof door; 18. Observation window; 19. Handrail; 20. Control panel. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0019] See also Figure 1-Figure 4A subsea valve detector comprises a shell 1, a motor 2 is fixedly installed on the right side of the bottom of the inner cavity of the shell 1, a threaded rod 3 is fixedly installed on the output shaft of the motor 2, the threaded rod 3 is movably sleeved on the bottom of the inner cavity of the shell 1, a telescopic rod 4 is movably sleeved in the middle of the threaded rod 3, the telescopic rod 4 is fixedly installed at the bottom of the inner cavity of the shell 1, a slider 5 is movably sleeved on the threaded rod 3, the number of sliders 5 is two and they are symmetrically distributed, a push rod 6 is movably connected to the upper part of the slider 5 through an axis, a supporting plate 7 is fixedly installed at the telescopic end of the telescopic rod 4, the supporting plate 7 is movably connected in the inner cavity of the shell 1, and the upper ends of the two push rods 6 are movably connected to the bottom of the supporting plate 7 through the axis, the motor 2 is started, the motor 2 drives the threaded rod 3 to rotate, the threaded rod 3 drives the slider 5 to move, the slider 5 drives the push rod 6 to swing, and the push rod 6 drives the supporting plate 7 to rise and fall, so that the supporting plate 7 is adjusted to a suitable position. Suitable height, so that the inner cavity of the detector can accommodate submarine valves of different heights and sizes, which improves the applicability of the device. Hydraulic rods 8 are evenly fixedly installed on the inner wall of the cavity of the support plate 7. The number of hydraulic rods 8 is eight. A fixed block 9 is fixedly installed at the telescopic end of the hydraulic rod 8. A spring 10 is evenly fixedly installed in the inner cavity of the fixed block 9. The number of springs 10 is three. A buffer block 11 is fixedly installed at a section of the spring 10 away from the fixed block 9. The buffer block 11 is movably connected to the inner cavity of the fixed block 9. The hydraulic rod 8 is telescopic to drive the fixed block 9 to move. The fixed block 9 moves to fix the bottom of the submarine valve, so that the device can fix valve bodies of different shapes, and the stability of the device is improved. When the fixed block 9 fixes the submarine valve, the buffer block 11 contacts the bottom of the valve body, and the spring 10 is compressed to generate elastic potential energy, so that the buffer block 11 provides buffering for the bottom of the valve body, avoiding wear on the valve body during the fixing process;
[0020] A motor 12 is fixedly installed on the right side of the top of the inner cavity of the shell 1, a threaded rod 13 is fixedly installed on the output shaft of the motor 12, the threaded rod 13 is movably sleeved on the top of the inner cavity of the shell 1, a slider 14 is movably sleeved in the middle of the threaded rod 13, a laser detector 15 is fixedly installed on the bottom of the slider 14, a dust cover 16 is fixedly installed on the upper part of the shell 1, a dust cover 17 is movably connected to the upper part of the dust cover 16 through an axis, an observation window 18 is provided in the middle of the dust cover 17, an armrest 19 is fixedly installed on the dust cover 17 and below the observation window 18, the dust cover 17 is opened and closed by the armrest 19, and the upper part of the shell 1 and on the right side of the dust cover 16 is fixedly installed. A control panel 20 is fixedly installed, the control panel 20 starts the motor 2 12 and the slider 2 14, the motor 2 12 drives the threaded rod 2 13 to rotate, the threaded rod 2 13 drives the slider 2 14 to move, and the slider 2 14 drives the laser detector 15 to move so that the laser detector 15 can detect the valve body below. Compared with using manual labor to move the detector, the labor intensity of the staff is reduced, and large errors in manual detection are avoided. The dustproof door 17 is used to isolate external interference, and external light, noise, dust, etc. are prevented from having adverse effects on the detection results, so that the accuracy of the detector in detecting the seabed valve is improved, and the working efficiency of the detector is improved.
[0021] Working principle: open the dustproof door 17 through the handrail 19, and use the control panel 20 to start the motor 2, the motor 2 drives the threaded rod 3 to rotate, the threaded rod 3 drives the slider 5 to move, the slider 5 drives the push rod 6 to swing, and the push rod 6 drives the supporting plate 7 to rise and fall, so that the supporting plate 7 is adjusted to a suitable height, and the seabed valve to be inspected is placed on the supporting plate 7, and the hydraulic rod 8 is started. The hydraulic rod 8 is extended and retracted to drive the fixed block 9 to move, and the fixed block 9 moves to fix the bottom of the seabed valve. When the fixed block 9 fixes the seabed valve, the buffer block 11 contacts the bottom of the valve body, and the spring 10 is compressed to generate elastic potential energy, so that the buffer block 11 provides buffering for the bottom of the valve body. After the valve body is fixed, close the dustproof door 17 through the handrail 19, and use the control panel 20 to start the motor 2 12 and the slider 2 14, the motor 2 12 drives the threaded rod 2 13 to rotate, the threaded rod 2 13 drives the slider 2 14 to move, and the slider 2 14 drives the laser detector 15 to move so that the laser detector 15 detects the valve body below.
Claims
1. A subsea valve detector, comprising a housing (1), characterized in that: A motor (2) is fixedly mounted on the right side of the bottom of the inner cavity of the shell (1); a threaded rod (3) is fixedly mounted on the output shaft of the motor (2); the threaded rod (3) is movably sleeved on the bottom of the inner cavity of the shell (1); a telescopic rod (4) is movably sleeved on the middle of the threaded rod (3); the telescopic rod (4) is fixedly mounted on the bottom of the inner cavity of the shell (1); a slider (5) is movably sleeved on the threaded rod (3); the sliders (5) are two in number and symmetrically distributed; the upper part of the slider (5) is movably connected to a push rod (6) via an axis; a support plate (7) is fixedly mounted on the telescopic end of the telescopic rod (4); the support plate (7) is movably connected in the inner cavity of the shell (1); the upper ends of the two push rods (6) are movably connected to the bottom of the support plate (7) via an axis.
2. A subsea valve detector according to claim 1, characterized in that: Hydraulic rods (8) are evenly and fixedly mounted on the inner wall of the cavity of the support plate (7), the number of the hydraulic rods (8) is eight, and a fixed block (9) is fixedly mounted on the telescopic end of the hydraulic rod (8).
3. A subsea valve detector according to claim 2, characterized in that: Springs (10) are evenly fixedly installed in the inner cavity of the fixed block (9), the number of the springs (10) is three, and a buffer block (11) is fixedly installed at a section of the spring (10) away from the fixed block (9), and the buffer block (11) is movably connected to the inner cavity of the fixed block (9).
4. A subsea valve detector according to claim 1, characterized in that: A second motor (12) is fixedly mounted on the right side of the top of the inner cavity of the shell (1), a second threaded rod (13) is fixedly mounted on the output shaft of the second motor (12), the second threaded rod (13) is movably sleeved on the top of the inner cavity of the shell (1), a second slider (14) is movably sleeved in the middle of the second threaded rod (13), and a laser detector (15) is fixedly mounted on the bottom of the second slider (14).
5. A subsea valve detector according to claim 1, characterized in that: A dustproof shell (16) is fixedly mounted on the upper part of the shell (1), a dustproof door (17) is movably connected to the upper part of the dustproof shell (16) via a shaft, an observation window (18) is provided in the middle of the dustproof door (17), a handrail (19) is fixedly mounted on the dustproof door (17) and located below the observation window (18), and a control panel (20) is fixedly mounted on the upper part of the shell (1) and located to the right of the dustproof shell (16).