Waste gas treatment device with heat recovery function

By designing an exhaust gas treatment device including a base, a fixing frame, a sleeve, a piston, a connecting rod, a connecting plate, a gear and a filter, the problems of incomplete exhaust gas treatment and insufficient heat recovery in the prior art are solved, and effective treatment of exhaust gas and energy efficiency are achieved.

CN222567246UActive Publication Date: 2025-03-07HENAN LVYUN ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202420588297.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-26
Publication Date
2025-03-07
Estimated Expiration
2034-03-26

AI Technical Summary

Technical Problem

The prior art cannot effectively convert waste gas during waste gas treatment, resulting in untreated pollutants emissions, causing air pollution and health problems, and lacks heat recovery functions, affecting energy efficiency.

Method used

An exhaust gas treatment device including a base, a fixing frame, a sleeve, a piston, a connecting rod, a connecting plate, a gear and a filter is designed. Through power transmission and gear meshing, exhaust gas extraction, filtration and heat recovery are realized.

Benefits of technology

It effectively reduces the harmful components in the exhaust gas, significantly reduces the impact on air quality, and improves energy efficiency through heat recovery and reduces energy costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of waste gas treatment, in particular to a waste gas treatment device with a heat recovery function, which comprises a base, a fixing frame fixedly connected to the top of the base, a sleeve fixedly connected to the inside of the fixing frame, two pistons slidably connected to the inside of the sleeve, and connecting rods fixedly connected to the tops and the bottoms of the corresponding pistons. The ends, away from the pistons, of the connecting rods are fixedly connected with connecting plates, and two through grooves are formed in one side of the fixing frame. The device has the beneficial effects that the influence on the air quality can be obviously reduced by converting harmful components in the waste gas, such as NOx, SOx and volatile organic compounds into relatively unharmful substances, the risks of acid rain, photochemical smog and greenhouse effect are reduced, heat in the waste gas is recovered for heating, refrigeration or power generation, and the environment is protected. The energy efficiency of a whole factory can be improved, dependence on external energy is reduced, the energy cost is reduced, and compared with a traditional device, the operation quality and the use efficiency are greatly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of waste gas treatment, in particular to a waste gas treatment device with a heat recovery function. Background Art

[0002] The waste gas treatment device with heat recovery function is an industrial equipment that can reduce energy consumption and environmental pollution. Its main purpose is to recover the heat from the high-temperature waste gas generated in the process, thereby improving energy efficiency, reducing the demand for raw materials and reducing waste gas emissions;

[0003] After searching, a Chinese patent discloses an exhaust gas treatment device with heat recovery function (authorization announcement number CN210613237U), which includes a body, a motor and a water pump. The end of the body is connected with an air inlet pipe, and a docking block is fixed at the top edge of the filter frame. The motor is fixed at the top edge of the body, and the output end of the motor is connected with a gear, and the gear shaft is connected to the inside of the body. A water outlet is reserved at the bottom of the body, and a water tank is fixed at the lower end of the body. A water pump is installed on one side of the water tank. A heat exchange chamber is fixed at one end of the body, and an air duct is installed in the heat exchange chamber. A water pipe is externally connected to the heat exchange chamber, and the water pipe is installed on the outside of the air duct. Although the above patent technology can perform multi-layer filtration and dust reduction treatment on the exhaust gas, it can also clean up impurities in real time to avoid blockage, recover the heat in the exhaust gas, and heat the water for subsequent use.

[0004] However, in the actual application of this patented technology, the above-mentioned device cannot convert the exhaust gas when in use. On the one hand, the direct discharge of exhaust gas containing pollutants into the environment without treatment will cause air pollution. For example, the emitted sulfides, nitrogen oxides, volatile organic compounds, particulate matter, etc. may have adverse effects on the environment and human health. On the other hand, harmful substances in the exhaust gas such as particulate matter, chemical gases, etc. can cause health problems such as respiratory diseases and cardiovascular diseases. Utility Model Content

[0005] In view of the above problems existing in the prior art, the main purpose of the utility model is to provide an exhaust gas treatment device with a heat recovery function.

[0006] The technical solution of the utility model is as follows: an exhaust gas treatment device with a heat recovery function, comprising a base, a fixing frame fixedly connected to the top of the base, a sleeve fixedly connected to the inside of the fixing frame, two pistons slidably connected to the inside of the sleeve, connecting rods fixedly connected to the top and bottom of the corresponding pistons, a connecting plate fixedly connected to the end of the connecting rod away from the piston, two through grooves are provided on one side of the fixing frame, the connecting plates are slidably connected to the corresponding through grooves, two first gears are rotatably connected to the outside of the fixing frame, a second gear is rotatably connected to the outside of the fixing frame and located between the two first gears, the second gears are meshed with the first gears, a cam is fixedly connected to the outside of the first gear, and the outside of the cam is in contact with the top and bottom of the corresponding connecting plate.

[0007] Through the above technical solution, the top of the base is fixedly connected with a fixing frame. This design ensures the stability and durability of the entire device. The combination of the base and the fixing frame provides solid support for the entire exhaust gas treatment device, ensures the stable progress of the treatment process, and avoids performance degradation or damage due to equipment vibration. A sleeve is fixedly connected to the inside of the fixing frame. Two pistons are connected to the inside of the sleeve by sliding. These pistons are connected to the connecting plate by a connecting rod. This structure realizes effective transmission and conversion of power. The design of the piston and the connecting rod enables the equipment to convert the rotational motion of the motor into the linear motion of the piston, thereby driving the movement of the internal structure of the equipment, providing power for exhaust gas treatment, and enhancing treatment efficiency.

[0008] As a preferred embodiment, a limit rod is fixedly connected inside the through slot, the connecting plates are slidably connected to the corresponding limit rods, and springs are sleeved outside the limit rods and between the top and bottom of the corresponding connecting plates and the inner wall of the through slot.

[0009] Through the above technical solution, the setting of the limit rod and the spring provides a limit on the movement of the connecting plate, and can also buffer the impact force that may be generated by the movement of the piston, protect the internal structure from damage caused by strong vibration, and extend the service life of the equipment.

[0010] As a preferred embodiment, a U-shaped plate is fixedly connected to the outer side of the fixing frame, a motor is fixedly connected to the outer side of the U-shaped plate, and an output shaft of the motor passes through the U-shaped plate and is fixedly connected to the outer side of the second gear.

[0011] Through the above technical solution, the second gear is powered by the motor, realizing a complex power transmission path, which can smoothly and accurately convert the rotational power of the motor into the reciprocating linear power of the piston, thereby improving the power transmission efficiency and controllability of the entire system.

[0012] As a preferred embodiment, a ceramic filter is fixedly connected to the top of the base and on one side of the fixed frame, the input end of the ceramic filter is fixedly connected to an air intake pipe, and the output end of the ceramic filter is fixedly connected to a first connecting pipe, and the first connecting pipe extends from one end of the ceramic filter away from the ceramic filter to the interior of the sleeve.

[0013] Through the above technical solution, the generation of waste can be reduced by using ceramic filters, which have less impact on the environment due to their durability and recyclability.

[0014] As a preferred embodiment, a filter box is fixedly connected to the top of the base and located on the side of the fixed frame away from the ceramic filter, a water supply pipe is fixedly connected to the top of the filter box, an activated carbon filter plate is fixedly connected to the upper part of the interior of the filter box, an air outlet pipe is fixedly connected to one side of the filter box, a second connecting pipe is fixedly connected to the side of the filter box away from the air outlet pipe, and one end of the second connecting pipe away from the filter box extends to the interior of the sleeve.

[0015] Through the above technical solution, the use of the filter box and the activated carbon filter plate can effectively remove particulate matter and harmful gases in the exhaust gas, and can also perform wet filtration through a water pipe, thereby improving the filtration efficiency and treatment effect, and contributing to environmental protection.

[0016] As a preferred implementation, one-way valves are disposed inside the first connecting pipe and the second connecting pipe.

[0017] Through the above technical solution, the one-way valve ensures that the exhaust gas flows in only one direction, effectively preventing the backflow mixing of the treated clean gas and the untreated exhaust gas, and ensuring the stability and reliability of the treatment effect.

[0018] As a preferred embodiment, four supporting legs are fixedly connected to the bottom of the base.

[0019] Through the above technical solution, the design of the supporting legs enhances the device's ability to adapt to uneven ground, ensures that the device can work stably even under complex ground conditions, and improves the applicability and reliability of the equipment.

[0020] Compared with the prior art, the advantages and positive effects of the utility model are:

[0021] In the utility model, when the device is in use, the second gear drives the two first gears to mesh, so that the piston is driven to extract and convert the exhaust gas. On the one hand, by converting harmful components in the exhaust gas, such as converting NOx, SOx and volatile organic compounds into less harmful substances, the impact on air quality can be significantly reduced, and the risks of acid rain, photochemical smog and greenhouse effect can be reduced. On the other hand, the heat in the exhaust gas is recovered for heating, cooling or power generation, which can improve the energy efficiency of the entire factory, reduce dependence on external energy, reduce energy costs, and greatly improve the operation quality and utilization efficiency compared with traditional devices. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a first-perspective stereogram of the present invention;

[0023] Figure 2 It is a second perspective stereogram of the utility model;

[0024] Figure 3 It is a cross-sectional schematic diagram of the fixing frame of the utility model;

[0025] Figure 4 It is an exploded view of the local structure of the utility model;

[0026] Figure 5 It is a cross-sectional schematic diagram of the filter box of the utility model;

[0027] Figure 6 for Figure 2 Enlarged view of point A in the middle.

[0028] Legend: 1. Base; 2. Sleeve; 3. Piston; 4. Connecting rod; 5. Connecting plate; 6. Through groove; 7. Fixed frame; 8. First gear; 9. Second gear; 10. Cam; 11. Limit rod; 12. Spring; 13. U-shaped plate; 14. Motor; 15. Support leg; 16. Ceramic filter; 17. Inlet pipe; 18. First connecting pipe; 19. Filter box; 20. Activated carbon filter plate; 21. Outlet pipe; 22. Water pipe; 23. Second connecting pipe; 24. One-way valve. DETAILED DESCRIPTION

[0029] In order to make the purpose, technical solutions and advantages of the embodiments of the utility model clearer, the technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments.

[0030] The present invention will be further described below with reference to the accompanying drawings and specific embodiments. Example

[0031] like Figure 1-Figure 6 As shown, the utility model provides a technical solution: an exhaust gas treatment device with heat recovery function, including a base 1, a fixing frame 7 is fixedly connected to the top of the base 1, a sleeve 2 is fixedly connected to the inside of the fixing frame 7, two pistons 3 are slidably connected to the inside of the sleeve 2, the top and bottom of the corresponding pistons 3 are fixedly connected to connecting rods 4, and the ends of the connecting rods 4 away from the pistons 3 are fixedly connected to connecting plates 5, one side of the fixing frame 7 is provided with two through grooves 6, and the connecting plates 5 are slidably connected to the corresponding through grooves 6, the outer side of the fixing frame 7 is rotatably connected to two first gears 8, the outer side of the fixing frame 7 and located between the two first gears 8 is rotatably connected to a second gear 9, the second gears 9 are meshed with the first gear 8, the outside of the first gear 8 is fixedly connected to a cam 10, and the outer side of the cam 10 is In contact with the top and bottom of the corresponding connecting plate 5, the top of the base 1 of the above-mentioned device is fixedly connected with a fixing frame 7. This design ensures the stability and durability of the entire device. The combination of the base 1 and the fixing frame 7 provides a solid support for the entire exhaust gas treatment device, ensures the stable progress of the treatment process, and avoids performance degradation or damage due to equipment vibration. A sleeve 2 is fixedly connected to the inside of the fixing frame 7. Two pistons 3 are connected to the inside of the sleeve 2 in a sliding manner. These pistons 3 are connected to the connecting plate 5 through a connecting rod 4. This structure realizes effective transmission and conversion of power. The design of the piston 3 and the connecting rod 4 enables the device to convert the rotational motion of the motor 14 into the linear motion of the piston 3, thereby driving the movement of the internal structure of the device, providing power for exhaust gas treatment, and enhancing the treatment efficiency.

[0032] Among them, a limit rod 11 is fixedly connected inside the through groove 6, and the connecting plates 5 are slidably connected to the corresponding limit rods 11. A spring 12 is sleeved on the outside of the limit rod 11 and located between the top and bottom of the corresponding connecting plate 5 and the inner wall of the through groove 6. The setting of the limit rod 11 and the spring 12 of the above device provides a limit on the movement of the connecting plate 5, and can also buffer the impact force that may be generated by the movement of the piston 3, protect the internal structure from damage caused by strong vibration, and extend the service life of the equipment.

[0033] Among them, a U-shaped plate 13 is fixedly connected to the outer side of the fixed frame 7, and a motor 14 is fixedly connected to the outer side of the U-shaped plate 13. The output shaft of the motor 14 passes through the U-shaped plate 13 and is fixedly connected to the outer side of the second gear 9. The second gear 9 of the above-mentioned device is powered by the motor 14, realizing a complex power transmission path, and can smoothly and accurately convert the rotational power of the motor 14 into the reciprocating linear power of the piston 3, thereby improving the power transmission efficiency and controllability of the entire system.

[0034] Among them, a ceramic filter 16 is fixedly connected to the top of the base 1 and on one side of the fixing frame 7, the input end of the ceramic filter 16 is fixedly connected to the air intake pipe 17, the output end of the ceramic filter 16 is fixedly connected to the first connecting pipe 18, and the end of the first connecting pipe 18 away from the ceramic filter 16 extends to the interior of the sleeve 2. The above-mentioned device can reduce the generation of waste through the ceramic filter 16, and due to their durability and renewability, the impact on the environment is relatively small.

[0035] Among them, a filter box 19 is fixedly connected to the top of the base 1 and located on the side of the fixed frame 7 away from the ceramic filter 16, a water supply pipe 22 is fixedly connected to the top of the filter box 19, an activated carbon filter plate 20 is fixedly connected to the upper part of the inside of the filter box 19, an air outlet pipe 21 is fixedly connected to one side of the filter box 19, a second connecting pipe 23 is fixedly connected to the side of the filter box 19 away from the air outlet pipe 21, and the end of the second connecting pipe 23 away from the filter box 19 extends to the inside of the sleeve 2. When the filter box 19 of the above device is used, the activated carbon filter plate 20 can effectively remove particulate matter and harmful gases in the exhaust gas, and can also perform wet filtration through the water supply pipe 22, thereby improving the filtration efficiency and treatment effect, and contributing to environmental protection.

[0036] Among them, a one-way valve 24 is provided inside the first connecting pipe 18 and the second connecting pipe 23. The one-way valve 24 ensures that the exhaust gas flows only in one direction, effectively preventing the backflow mixing of the treated clean gas and the untreated exhaust gas, and ensuring the stability and reliability of the treatment effect.

[0037] Among them, four supporting legs 15 are fixedly connected to the bottom of the base 1. The design of the supporting legs 15 of the above-mentioned device enhances the device's adaptability to uneven ground, ensures that the device can work stably even under complex ground conditions, and improves the applicability and reliability of the equipment.

[0038] Working principle:

[0039] like Figure 1-Figure 6As shown, when the above device is in use, first open the water filling pipe 22 on the top of the filter box 19 to fill water into the filter box 19, then connect the air inlet pipe 17 to the device that generates exhaust gas, and connect the air outlet pipe 21 to the recovery and storage device, and then control the starter motor 14 through the external control device, and mesh the second gear 9 with the two first gears 8 to drive the cam 10 fixed on the outside of the first gear 8 to rotate, and respectively contact and press with the bottom and top of the corresponding connecting plate 5, drive the piston 3 to slide up and down inside the sleeve 2, and the spring 12 presses the connecting plate 5 after pressing. The connecting plate 5 is reset so that the piston 3 can slide repeatedly, extracting the exhaust gas filtered in the first step from the ceramic filter 16, and then transmitting the exhaust gas to the interior of the filter box 19 through the first connecting pipe 18 and the second connecting pipe 23. The exhaust gas is filtered and heat is recovered through hot water and the activated carbon filter plate 20. By converting harmful components in the exhaust gas, such as converting NOx, SOx and volatile organic compounds into less harmful substances, the impact on air quality can be significantly reduced, and the risks of acid rain, photochemical smog and greenhouse effect can be reduced, which greatly improves the operation quality and use efficiency compared with traditional devices.

[0040] Finally, it should be noted that the above-described embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the various embodiments of the utility model.

Claims

1. An exhaust gas treatment device with a heat recovery function, comprising a base (1), characterized in that: The top of the base (1) is fixedly connected to a fixing frame (7), the interior of the fixing frame (7) is fixedly connected to a sleeve (2), the interior of the sleeve (2) is slidably connected to two pistons (3), the top and bottom of the corresponding pistons (3) are fixedly connected to connecting rods (4), the ends of the connecting rods (4) away from the pistons (3) are fixedly connected to connecting plates (5), one side of the fixing frame (7) is provided with two through slots (6), the connecting plates (5) are slidably connected to the corresponding through slots (6), the outer side of the fixing frame (7) is rotatably connected to two first gears (8), the outer side of the fixing frame (7) and located between the two first gears (8) is rotatably connected to a second gear (9), the second gears (9) are meshed with the first gears (8), the outer side of the first gears (8) is fixedly connected to a cam (10), the outer side of the cam (10) is in contact with the top and bottom of the corresponding connecting plate (5).

2. The exhaust gas treatment device with heat recovery function according to claim 1, characterized in that: The interior of the through slot (6) is fixedly connected to a limit rod (11), the connecting plates (5) are slidably connected to the corresponding limit rod (11), and a spring (12) is sleeved outside the limit rod (11) and between the top and bottom of the corresponding connecting plate (5) and the inner wall of the through slot (6).

3. The exhaust gas treatment device with heat recovery function according to claim 1, characterized in that: A U-shaped plate (13) is fixedly connected to the outside of the fixing frame (7), a motor (14) is fixedly connected to the outside of the U-shaped plate (13), and an output shaft of the motor (14) passes through the U-shaped plate (13) and is fixedly connected to the outside of the second gear (9).

4. The exhaust gas treatment device with heat recovery function according to claim 1, characterized in that: A ceramic filter (16) is fixedly connected to the top of the base (1) and located on one side of the fixing frame (7); an input end of the ceramic filter (16) is fixedly connected to an air intake pipe (17); an output end of the ceramic filter (16) is fixedly connected to a first connecting pipe (18); an end of the first connecting pipe (18) away from the ceramic filter (16) extends to the interior of the sleeve (2).

5. The exhaust gas treatment device with heat recovery function according to claim 4, characterized in that: A filter box (19) is fixedly connected to the top of the base (1) and located on a side of the fixing frame (7) away from the ceramic filter (16); a water supply pipe (22) is fixedly connected to the top of the filter box (19); an activated carbon filter plate (20) is fixedly connected to the upper part of the interior of the filter box (19); an air outlet pipe (21) is fixedly connected to one side of the filter box (19); a second connecting pipe (23) is fixedly connected to the side of the filter box (19) away from the air outlet pipe (21); an end of the second connecting pipe (23) away from the filter box (19) extends to the interior of the sleeve (2).

6. The exhaust gas treatment device with heat recovery function according to claim 5, characterized in that: One-way valves (24) are provided inside the first connecting pipe (18) and the second connecting pipe (23).

7. The exhaust gas treatment device with heat recovery function according to claim 1, characterized in that: Four supporting legs (15) are fixedly connected to the bottom of the base (1).

Citation Information

Patent Citations

  • Waste gas treatment device with heat recovery function

    CN210613237U