Automatic paint spraying device
By designing an automated painting device, the automatic transportation and flip of wood is achieved by using conveyor belts and flip mechanisms, the problem of inefficiency caused by manual replacement of wood is solved, and automatic painting and replacement of both sides of wood is realized.
Patent Information
- Application Number
- CN202420482940.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-13
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-03-13
AI Technical Summary
During the continuous operation of wood spray painting, the wood needs to be replaced manually, but it cannot be replaced automatically, resulting in inefficient work.
An automated paint spraying device is designed including a mounting frame, a frame for clamping wood, a first and second conveyor belt, a flip mechanism and a paint spray head. The wood is transported through a conveyor belt and the automatic flip and replacement of the wood is achieved using a flip mechanism and a clamping mechanism.
It realizes automatic painting of both sides of the wood and can automatically replace the wood, improving work efficiency.
Smart Images

Figure CN222568098U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of paint spraying equipment, in particular to an automatic paint spraying device. Background Art
[0002] During the wood processing process, the wood often needs to be spray-painted. The paint surface formed by spraying can protect the wood, prevent the wood from deformation, make the wood feel more delicate, and make it easier to clean and maintain.
[0003] For example, the Chinese patent publication number CN215541926U discloses an automatic wood flipping and painting device, which clamps the wood through a fixing mechanism, and then drives the fixing mechanism to rotate through a transmission rod, so that the wood can be automatically turned over and painted. Another example is the Chinese patent publication number CN217368841U discloses a painting device for solid wood floor production and processing, which can conveniently and automatically turn over the wood floor by setting a first driving member, a first transmission member, a second transmission member, a rotating member, a rolling bearing, a mounting member and a first telescopic member, so that the paint spray head can spray paint on the front and back of the wood floor, and improve the working efficiency of the painting device.
[0004] However, during the continuous operation of wood painting, the wood still needs to be replaced manually before the next piece of wood can be painted. The wood cannot be replaced automatically, which reduces work efficiency. Utility Model Content
[0005] In order to solve the above-mentioned problem that wood cannot be replaced automatically, the purpose of the utility model is to provide an automatic painting device, which is convenient for painting both sides of wood and can automatically replace wood to improve work efficiency.
[0006] In order to achieve the above purpose, the technical solution of the utility model is as follows:
[0007] An automatic painting device comprises a mounting frame and a frame for clamping wood, wherein a first conveyor belt and a second conveyor belt are arranged in the mounting frame, the second conveyor belt is located on both sides of the first conveyor belt, and the first conveyor belt and the second conveyor belt are arranged along the feeding direction of the wood;
[0008] A plurality of alternately arranged first placement rods and second placement rods are fixedly connected to the frame, and the length of the second placement rods is greater than that of the first placement rods, and the first placement rods and the second placement rods are on different horizontal planes;
[0009] A flip mechanism is also provided on both sides of the mounting frame, and the flip mechanism includes a plurality of rotating shafts that are rotatably matched with the mounting frame, and the rotating shafts are located on both sides of the first conveyor belt, and the rotating shafts are located on the side of the first conveyor belt close to the second conveyor belt; a motor is coaxially connected to one end of the rotating shaft, and a clamping mechanism for clamping the frame is provided inside the rotating shaft;
[0010] A plurality of paint spraying heads are fixedly connected to the top of the mounting frame.
[0011] The following beneficial effects are achieved by adopting the above solution: the wood is transported in the mounting frame by the first conveyor belt, and the first surface of the wood is sprayed with paint by the paint spraying head.
[0012] The two sides of the frame are clamped by a clamping mechanism, so that the wood can be turned over by a flipping mechanism. The turned wood is placed on the second conveyor belt through the first placing rod and the second placing rod of different lengths, and the paint is sprayed on the first side of the wood through the paint spraying head, so that it is convenient to paint both sides of the wood. At the same time, the wood can be automatically replaced to improve work efficiency.
[0013] Furthermore, the clamping mechanism is a hydraulic cylinder.
[0014] Beneficial effects: The hydraulic cylinder can stably clamp the frame, and the rotating shaft can drive the frame and wood to rotate.
[0015] Furthermore, a concave buffer pad is fixedly connected to the output end of the clamping mechanism.
[0016] Beneficial effect: The buffering effect of the buffer pad is used to reduce the squeezing of the clamping mechanism on the frame.
[0017] Furthermore, the buffer pad is connected to an air pipe, one end of the air pipe away from the buffer pad passes through the rotating shaft, and the air pipe is also connected to a solenoid valve, which is electrically connected to a control panel.
[0018] Beneficial effect: By opening and closing the electromagnetic valve on the air pipe, the internal air pressure of the rubber pad is connected to the outside world, so that the buffer pad adsorbed on the surface of the frame releases the frame.
[0019] Furthermore, the bottom of the mounting frame is funnel-shaped.
[0020] Beneficial effect: The funnel-shaped bottom of the mounting frame is convenient for collecting excess paint, thereby improving resource utilization.
[0021] Furthermore, a plurality of ball screw mechanisms are fixedly connected to the top of the mounting frame, the bottom of the nut seat of the ball screw mechanism is fixedly connected to the paint spray head, and the screw of the ball screw mechanism is parallel to the feeding direction of the wood.
[0022] Beneficial effect: The paint spray head sprays paint back and forth on the wood through the ball screw, making the paint surface more uniform.
[0023] Furthermore, a blocking block is provided between the first conveyor belt and the second conveyor belt, the blocking block is fixedly connected to the mounting frame, a second pressure sensor is fixedly connected to the blocking block, and the second pressure sensor is electrically connected to the control panel.
[0024] Beneficial effect: When the first conveyor belt transports the wood and the frame to the blocking block, the frame will apply pressure to the second pressure sensor on the blocking block, and the second pressure sensor will send the pressure data to the control panel, which will monitor the conveying position of the first conveyor belt and stop the first conveyor belt from moving.
[0025] Furthermore, the second placement rods are fixedly connected with first pressure sensors, and the first pressure sensors are electrically connected to the control panel.
[0026] Beneficial effect: The control panel can easily determine whether the frame and the wood are turned over through the first pressure sensor, and it is convenient for the control panel to subsequently control the clamping mechanism to release the clamping of the frame. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a side view of the automatic painting device according to an embodiment of the utility model.
[0028] Figure 2 It is a top view of the automatic painting device according to an embodiment of the utility model.
[0029] Figure 3 for Figure 2 Schematic diagram of the wood after flipping.
[0030] Figure 4 for Figure 2 Partial side view of the frame.
[0031] Figure 5 for Figure 2 An enlarged view of part A.
[0032] Figure 6 for Figure 1 An enlarged view of part B. DETAILED DESCRIPTION
[0033] The following is further described in detail through specific implementation methods:
[0034] The figure marks in the drawings of the specification include: mounting frame 1, ball screw mechanism 11, paint spray head 12, wood 2, frame 21, bolt 211, first placement rod 22, second placement rod 23, first pressure sensor 231, motor 3, rotating shaft 31, clamping mechanism 32, buffer pad 321, air pipe 322, solenoid valve 323, first conveyor belt 4, second conveyor belt 5, blocking block 6, second pressure sensor.
[0035] Example 1
[0036] The embodiment is basically as shown in the attached Figures 1 to 6 As shown: an automatic painting device, comprising a mounting frame 1 and a frame 21 clamping a wood 2, a first conveyor belt 4 and a second conveyor belt 5 are arranged in the mounting frame 1, the second conveyor belt 5 is located on both sides of the first conveyor belt 4, and the first conveyor belt 4 and the second conveyor belt 5 are arranged along the feeding direction of the wood 2;
[0037] A plurality of alternately arranged first placement rods 22 and second placement rods 23 are clamped on the frame 21. The frame 21 is composed of two symmetrical frame 21 plates. A groove is provided between adjacent frame 21 plates. Bolts 211 are threadedly connected in the groove. The frame 21 is fixedly connected to the wood 2 by the bolts 211. The length of the second placement rods 23 is greater than that of the first placement rods 22. The first placement rods 22 and the second placement rods 23 are on different horizontal planes. The frame 21 is placed on the first conveyor belt 4 through the first placement rods 22, and the frame 21 is placed on the second conveyor belt 5 through the second placement rods 23.
[0038] A turning mechanism is also provided on both sides of the mounting frame 1. The turning mechanism includes a plurality of rotating shafts 31 that are rotatably matched with the mounting frame 1. The rotating shafts 31 are located on both sides of the first conveyor belt 4, and the rotating shafts 31 are located on the side of the first conveyor belt 4 close to the second conveyor belt 5. A motor 3 is coaxially connected to one end of the rotating shaft 31. A clamping mechanism 32 for clamping the frame 21 is provided inside the rotating shaft 31. The clamping mechanism 32 is a hydraulic cylinder.
[0039] A plurality of spray heads 12 are fixedly connected to the top of the mounting frame 1.
[0040] The specific implementation process is as follows: first, the wood 2 is manually fixed through the frame 21 so that the first placement rod 22 of the frame 21 contacts the first conveyor belt 4, and then the wood 2 and the frame 21 are placed on the first conveyor belt 4 for transportation, and the first side of the wood 2 is sprayed with paint through several paint spray heads 12 on the top of the mounting frame 1.
[0041] When the first conveyor belt 4 transports the frame 21 to the flipping mechanism, the two ends of the frame 21 are clamped by the clamping mechanism 32, and then the motor 3 is started to drive the rotating shaft 31 to rotate, so that the wood 2 is turned over. When the frame 21 rotates around the rotating shaft 31, since the second conveyor belt 5 is located on both sides of the first conveyor belt 4, and the length of the second placing rod 23 is greater than the length of the first placing rod 22, the first placing rod 22 and the second placing rod 23 are on different horizontal planes; therefore, the second placing rod 23 of the frame 21 will contact the second conveyor belt 5, so that the frame 21 is placed on the second conveyor belt 5, and the second side of the wood 2 is sprayed with paint through a plurality of spray heads 12 on the top of the mounting frame 1.
[0042] Through the cooperation of the first conveyor belt 4, the second conveyor belt 5, the clamping mechanism 32 and the turning mechanism, it is convenient to spray paint on both sides of the wood 2. At the same time, the wood 2 can be automatically replaced to improve work efficiency.
[0043] Example 2
[0044] The difference from the above embodiment is that a concave buffer pad 321 is welded to the output end of the clamping mechanism 32 , and the buffer pad 321 is made of rubber.
[0045] The specific implementation process is as follows: the buffering effect of the buffer pad 321 is used to reduce the squeezing of the clamping mechanism 32 on the frame 21, so that the frame 21 is not easily deformed, and the concave buffer pad 321 is adsorbed on the frame 21 during the contact process with the frame 21, so that the clamping mechanism 32 can fix the frame 21.
[0046] Example 3
[0047] The difference from the above embodiment is that the buffer pad 321 is connected to the air pipe 322, and the end of the air pipe 322 away from the buffer pad 321 passes through the rotating shaft 31. The air pipe 322 is also connected to the solenoid valve 323, and the solenoid valve 323 is electrically connected to the control panel (not shown in the figure).
[0048] The specific implementation process is as follows: when the clamping mechanism 32 needs to loosen the clamping of the frame 21, the control panel controls the opening and closing of the solenoid valve 323 on the air pipe 322 to connect the negative pressure inside the rubber pad with the outside world, achieve air pressure balance, and make the buffer pad 321 adsorbed on the surface of the frame 21 release the frame 21.
[0049] Example 4
[0050] The difference from the above embodiment is that the bottom of the mounting frame 1 is funnel-shaped.
[0051] The specific implementation process is as follows: the bottom of the funnel-shaped mounting frame 1 is convenient for collecting excess paint, thereby improving resource utilization.
[0052] Example 5
[0053] The difference from the above embodiment is that a plurality of ball screw mechanisms 11 are fixedly connected to the top of the mounting frame 1 by bolts 211, the bottom of the nut seat of the ball screw mechanism 11 is welded to the paint spray head 12, and the screw of the ball screw mechanism 11 is parallel to the feeding direction of the wood 2.
[0054] The specific implementation process is as follows: the paint spraying head 12 is driven by the ball screw to move back and forth along the feeding direction of the wood 2, so that the paint spraying head 12 can spray paint on the wood 2 back and forth to make the paint surface more uniform.
[0055] Example 6
[0056] The difference from the above embodiment is that a blocking block 6 is provided between the first conveyor belt 4 and the second conveyor belt 5, the blocking block 6 is fixedly connected to the mounting frame 1, a second pressure sensor is fixedly connected to the blocking block 6, and the second pressure sensor is electrically connected to the control panel.
[0057] The specific implementation process is as follows: when the first conveyor belt 4 transports the wood 2 and the frame 21 to the blocking block 6, the frame 21 will apply pressure to the second pressure sensor on the blocking block 6, and the first pressure sensor 231 is used to detect the first pressure data of the second placement rod 23 in real time, and send the first pressure data to the control panel, and the control panel sends a rotation instruction to the first conveyor belt 4, the clamping mechanism 32 and the motor 3 based on the first pressure data. The rotation instruction includes an operating sequence. The first conveyor belt 4 stops working based on the rotation instruction, and the clamping mechanism 32 is started based on the rotation instruction, so that the clamping mechanism 32 clamps the two sides of the frame 21, and then, the motor 3 drives the rotating shaft 31 to rotate based on the operating sequence of the rotation instruction, thereby driving the frame 21 and the wood 2 to turn over.
[0058] Example 7
[0059] The difference from the above embodiment is that the second placement rod 23 is clamped with a first pressure sensor 231 , and the first pressure sensor 231 is electrically connected to the control panel.
[0060] The specific implementation process is as follows: when the frame 21 and the wood 2 are turned over, the second placement rod 23 will contact the second conveyor belt 5 before the first pressure sensor 231 is used to detect the first pressure data of the second placement rod 23 in real time, and send the first pressure data to the control panel. The control panel sends a release command to the clamping mechanism 32 based on the first pressure data. The clamping mechanism 32 starts in reverse based on the release command, so that the clamping mechanism 32 no longer clamps the frame 21, so that the frame 21 and the wood 2 fall onto the second conveyor belt 5, which is convenient for the subsequent second conveyor belt 5 to transport the frame 21 and the wood 2.
[0061] The above is only an embodiment of the utility model, and the common knowledge such as the known specific structure and / or characteristics in the scheme is not described in detail here. It should be pointed out that for those skilled in the art, several deformations and improvements can be made without departing from the structure of the utility model, which should also be regarded as the protection scope of the utility model, and these will not affect the effect of the implementation of the utility model and the practicality of the patent. The scope of protection required by this application shall be based on the content of its claims, and the specific implementation methods and other records in the specification can be used to interpret the content of the claims.
Claims
1. An automatic painting device, characterized in that: It comprises a mounting frame and a frame for clamping wood, wherein a first conveyor belt and a second conveyor belt are arranged in the mounting frame, the second conveyor belt is located on both sides of the first conveyor belt, and the first conveyor belt and the second conveyor belt are arranged along the feeding direction of the wood; A plurality of alternately arranged first placement rods and second placement rods are fixedly connected to the frame, and the length of the second placement rods is greater than that of the first placement rods, and the first placement rods and the second placement rods are on different horizontal planes; A flip mechanism is also provided on both sides of the mounting frame, and the flip mechanism includes a plurality of rotating shafts that are rotatably matched with the mounting frame, and the rotating shafts are located on both sides of the first conveyor belt, and the rotating shafts are located on the side of the first conveyor belt close to the second conveyor belt; a motor is coaxially connected to one end of the rotating shaft, and a clamping mechanism for clamping the frame is provided inside the rotating shaft; A blocking block is provided between the first conveyor belt and the second conveyor belt, the blocking block is fixedly connected to the mounting frame, and a second pressure sensor is fixedly connected to the blocking block; the first pressure sensor is fixedly connected to each of the second placement rods, and the first pressure sensor and the second pressure sensor are electrically connected to a control panel; A plurality of paint spraying heads are fixedly connected to the top of the mounting frame.
2. The automatic painting device according to claim 1, characterized in that: The clamping mechanism is a hydraulic cylinder.
3. The automatic painting device according to claim 1, characterized in that: The output end of the clamping mechanism is fixedly connected with a concave buffer pad.
4. The automatic painting device according to claim 3, characterized in that: The buffer pad is connected with an air pipe, one end of the air pipe away from the buffer pad passes through the rotating shaft, and the air pipe is also connected with a solenoid valve, which is electrically connected to the control panel.
5. The automatic painting device according to claim 1, characterized in that: The bottom of the mounting frame is funnel-shaped.
6. The automatic painting device according to claim 1, characterized in that: A plurality of ball screw mechanisms are also fixedly connected to the top of the mounting frame, the bottom of a nut seat of the ball screw mechanism is fixedly connected to the paint spraying head, and the screw of the ball screw mechanism is parallel to the feeding direction of the wood.
Citation Information
Patent Citations
Automatic wood overturning and paint spraying device
CN215541926U
Paint spraying device for solid wood floor production and processing
CN217368841U