Automatic sorting and testing assembly line

Abstract

The utility model discloses an automatic sorting and testing assembly line which comprises a conveying and pushing device, a conveying and clamping device, a testing device and a sorting device, and the conveying and pushing device and the sorting device are arranged at the two ends of the conveying and clamping device respectively. The conveying and pushing device feeds products into the conveying and clamping device, and the testing device tests the products on the conveying and clamping device. The sorting device comprises a conveying mechanism, an intercepting mechanism and a sorting mechanism, the conveying mechanism and the sorting mechanism are located on the two sides of the conveying and clamping device respectively, the intercepting mechanism is located between the conveying and clamping device and the conveying mechanism and intercepts products on the conveying and clamping device, and the sorting mechanism and the intercepting mechanism are both electrically connected with the testing device. The sorting mechanism moves the products on the conveying and clamping device to the conveying mechanism. The utility model has the advantages that related equipment such as packaging or assembling equipment can be directly spliced at the rear end of the conveying mechanism, the whole-day uninterrupted operation can be realized, and the sorting and testing efficiency is high.

Description

Technical Field

[0001] The utility model relates to the technical field of automatic sorting, in particular to an automatic sorting test production line. Background Art

[0002] In the production process of products, sorting products is a very common process. Referring to patent CN215325249 U, when the existing automatic sorting and testing assembly line sorts products, its sorting components include a rotating cylinder fixed on the branch assembly line, a lifting cylinder installed on the rotating cylinder, a crossbeam connected to the lifting cylinder in the middle, and a suction cup group placed at both ends of the crossbeam. The suction cup group can transfer the plates on the main assembly line to the branch assembly line under the joint drive of the rotating cylinder and the lifting cylinder. The rear end of the original automatic sorting and testing assembly line cannot be spliced ​​with packaging or assembly related equipment to form a complete assembly line operation, and it is impossible to operate uninterruptedly throughout the day, which makes the sorting and testing efficiency of products low, and improvements need to be made. Utility Model Content

[0003] The utility model aims to provide an automatic sorting and testing production line whose rear end can be directly connected to packaging or assembly and other related equipment, which can operate uninterruptedly throughout the day and has high sorting and testing efficiency.

[0004] The utility model proposes an automatic sorting test production line, comprising a conveying and pushing device, a conveying and clamping device, a testing device and a sorting device, wherein the conveying and pushing device and the sorting device are respectively arranged at both ends of the conveying and clamping device, and the testing device is arranged on one side of the conveying and clamping device;

[0005] The conveying and pushing device loads the product into the conveying and clamping device, and the testing device tests the product on the conveying and clamping device;

[0006] The sorting device includes a conveying mechanism, an intercepting mechanism and a sorting mechanism. The conveying mechanism and the sorting mechanism are respectively located on both sides of the conveying clamping device. The intercepting mechanism is located between the conveying clamping device and the conveying mechanism, and intercepts the products on the conveying clamping device. The sorting mechanism and the intercepting mechanism are both electrically connected to the testing device, and the sorting mechanism moves the products on the conveying clamping device to the conveying mechanism.

[0007] Preferably, the conveying and pushing device comprises a first conveying mechanism for product conveying and a pushing mechanism for loading, and the conveying and clamping device comprises a second conveying mechanism for product transmission and a clamping mechanism for product positioning;

[0008] One side of the first conveying mechanism is against one side of the second conveying mechanism, the pushing mechanism is located on the side of the first conveying mechanism away from the second conveying mechanism, and a blocking block is provided near the pushing mechanism of the first conveying mechanism. The pushing mechanism pushes the product from the first conveying mechanism to the second conveying mechanism.

[0009] Preferably, the conveying mechanism, the first conveying mechanism and the second conveying mechanism each respectively include a mounting frame, a driving motor, a conveyor belt, a driving wheel and a plurality of driven wheels, the driving motor and the plurality of driven wheels are both arranged on the mounting frame, the driving wheel is arranged on the rotating shaft of the driving motor, the conveyor belt is wound around the driving wheel and the plurality of driven wheels, and the driving motor drives the driving wheel to rotate to drive the conveyor belt to convey.

[0010] Preferably, the pushing mechanism comprises a pushing cylinder and a pushing block, the pushing block is fixedly arranged on the telescopic rod of the pushing cylinder, an induction line is passed through one side of the blocking block, and the induction line is connected to the pushing cylinder.

[0011] Preferably, the clamping mechanism includes a first mounting platform, a plurality of driving cylinders and a plurality of limiting rods, wherein the plurality of driving cylinders are arranged on the first mounting platform, the limiting rods are fixed to telescopic rods of the driving cylinders, and the telescopic rods of the driving cylinders are extended to drive the limiting rods to limit the product below the testing device.

[0012] Preferably, the testing device comprises a frame, a testing panel and a display, a plurality of testing rods are vertically arranged on the testing panel, the testing panel is lifted and slidably arranged on the frame, and the results of the product detection by each of the testing rods are displayed on the display.

[0013] Preferably, a lifting cylinder is fixedly provided on the frame, a telescopic rod of the lifting cylinder is fixed to one side of the test plate, a lifting guide rail is vertically provided on the frame, a lifting seat is fixedly provided on one side of the test plate, and the lifting cylinder drives the lifting seat to rise and fall along the lifting guide rail.

[0014] Preferably, the sorting mechanism includes a second mounting platform, a blocking cylinder, a sorting cylinder, a blocking plate and a plurality of sorting plates, the blocking cylinder and the sorting cylinder are both arranged on the second mounting platform and connected to the test rod, the blocking cylinder is located on the side away from the testing device, the blocking cylinder drives the sorting plate to limit the products on the conveying mechanism, and the sorting cylinder drives the sorting plate to sort the products onto the conveying mechanism.

[0015] Preferably, the interception mechanism includes an interception cylinder and an interception plate, wherein the interception plate is arranged on the telescopic rod of the interception cylinder, and the interception plate is passed through the second conveying mechanism and the conveying mechanism, and the interception cylinder drives the interception plate to be flush with the surface of the conveyor belt or protrude from the surface of the conveyor belt.

[0016] From the above description of the utility model, it can be seen that the utility model has the following beneficial effects:

[0017] 1. Packaging or assembly related equipment can be directly connected to the rear end of the conveying mechanism, which can achieve uninterrupted operation throughout the day and high sorting and testing efficiency.

[0018] 2. A lifting cylinder is fixed on the frame, and the telescopic rod of the lifting cylinder is fixed to one side of the test panel. The lifting seat is driven by the lifting cylinder to move up and down along the lifting guide rail, thereby realizing the lifting and lowering control of the test panel, thereby meeting the testing requirements for products of different heights. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a front view of an automatic sorting test line of an embodiment;

[0020] Figure 2 It is a schematic diagram of the overall structure of an automatic sorting test production line according to an embodiment;

[0021] Figure 3 2 is a schematic structural diagram of a conveying and pushing device according to an embodiment;

[0022] Figure 4 is a schematic diagram of the structure of a blocking block and a sensing line in an embodiment;

[0023] Figure 5 is a schematic structural diagram of a conveying and clamping device of an embodiment;

[0024] Figure 6 It is an embodiment Figure 5 A partial enlarged view in the middle;

[0025] Figure 7 is a schematic structural diagram of a test device in an embodiment;

[0026] Figure 8 It is a schematic structural diagram of a sorting device according to an embodiment.

[0027] Figure numerals: 1, conveying and pushing device; 11, first conveying mechanism; 111, blocking block; 112, induction line; 12, pushing mechanism; 121, pushing cylinder; 122, pushing block; 2, conveying clamping device; 21, second conveying mechanism; 211, mounting frame; 212, driving motor; 213, conveyor belt; 214, driving wheel; 215, driven wheel; 22, clamping mechanism; 221, first mounting platform; 222, driving cylinder; 223, limit rod ; 3. Testing device; 31. Rack; 311. Lifting track; 32. Testing plate; 321. Testing rod; 322. Lifting seat; 33. Display; 34. Lifting cylinder; 4. Sorting device; 41. Conveying mechanism; 42. Intercepting mechanism; 421. Intercepting cylinder; 422. Intercepting plate; 43. Sorting mechanism; 431. Second mounting platform; 432. Blocking cylinder; 433. Blocking plate; 434. Sorting cylinder; 435. Sorting plate; 5. Product. DETAILED DESCRIPTION

[0028] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention clearer and more understandable, the following is a summary of the technical problems, technical solutions and beneficial effects to be solved by the present invention. Figure 1-8 It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.

[0029] Reference Figure 1 and Figure 2 An automatic sorting and testing production line includes a conveying and pushing device 1, a conveying and clamping device 2, a testing device 3 and a sorting device 4, wherein the conveying and pushing device 1 and the sorting device 4 are respectively located at two ends of the conveying and clamping device 2, and the testing device 3 is located on one side of the middle position of the conveying and clamping device 2. The product 5 is loaded onto the conveying and clamping device 2 by the conveying and pushing device 1, the product 5 on the conveying and clamping device 2 is tested by the testing device 3, and the product 5 is sorted by the sorting device 4 according to the test result of the testing device 3.

[0030] Reference Figure 2 , Figure 3 and Figure 4The conveying and pushing device 1 includes a first conveying mechanism 11 and a pushing mechanism 12, and the conveying and clamping device 2 includes a second conveying mechanism 21 and a clamping mechanism 22. The first conveying mechanism 11 and the second conveying mechanism 21 respectively include a mounting frame 211, a driving motor 212, a conveying belt 213, a driving wheel 214 and a plurality of driven wheels 215, wherein the driving motor 212 is horizontally fixedly arranged on the mounting frame 211, and a plurality of driven wheels 215 are rotatably arranged on the mounting frame 211, the driving wheel 214 is fixedly arranged on the rotating shaft of the driving motor 212, and the conveying belt 213 is wound around the driving wheel 214 and the plurality of driven wheels 215, and the rotating shaft of the driving motor 212 is rotated to drive the conveying belt 213 to be transported. One side of the conveyor belt 213 of the first conveying mechanism 11 is made to fit with one side of the conveyor belt 213 of the second conveying mechanism 21 . The pushing mechanism 12 is located on the side of the first conveying mechanism 11 away from the second conveying mechanism 21 . The product 5 on the first conveying mechanism 11 is conveyed to the second conveying mechanism 21 through the pushing mechanism 12 .

[0031] Reference Figure 5 and Figure 6 The pushing mechanism 12 includes a pushing cylinder 121 and a pushing block 122. The pushing block 122 is arranged on the telescopic rod of the pushing cylinder 121. A blocking block 111 is arranged above the conveyor belt 213 of the first conveying mechanism 11 near the pushing block 122. A sensing line 112 is passed through the surface of the blocking block 111, and one end of the sensing line 112 is connected to the pushing cylinder 121. The product 5 to be detected is placed on the conveyor belt 213 of the first conveying mechanism 11. When the product 5 on the conveyor belt 213 is conveyed to abut against the blocking block 111 and the sensing line 112, the signal is transmitted to the pushing cylinder 121 through the sensing line 112, so that the telescopic rod of the pushing cylinder 121 is extended, driving the pushing block 122 to push the product 5 to the conveyor belt 213 of the second conveying mechanism 21.

[0032] The product 5 is transported on the conveyor belt 213 of the second conveying mechanism 21. The clamping mechanism 22 is located on the side of the second conveying mechanism 21 away from the testing device 3. The clamping mechanism 22 includes a first mounting platform 221, a plurality of driving cylinders 222 and a plurality of limiting rods 223. The first mounting platform 221 is fixedly arranged on the mounting frame 211. A plurality of driving cylinders 222 are arranged side by side on the first mounting platform 221. The same spacing is maintained between two adjacent driving cylinders 222. Each limiting rod 223 is fixedly arranged on the telescopic rod of the driving cylinder 222. The telescopic rods on the driving cylinder 222 are extended successively, so that the product 5 on the conveyor belt 213 of the second conveying mechanism 21 is limited to the bottom end of the testing device 3.

[0033] Reference Figure 7The test device 3 includes a frame 31, a test panel 32, a display 33 and a lifting cylinder 34. The lifting cylinder 34 is vertically fixed on the frame 31, and the telescopic rod of the lifting cylinder 34 is fixed to the test panel 32. In order to keep the test panel 32 in a stable position during the lifting process, a lifting rail 311 is vertically fixed on the frame 31, and a lifting seat 322 is correspondingly fixed on one side of the test panel 32, so that the lifting seat 322 is stuck on the lifting rail 311, and the telescopic rod of the lifting cylinder 34 is extended and retracted to drive the test panel 32 to rise and fall, and at the same time, the lifting seat 322 rises and falls along the lifting rail 311. A plurality of test rods 321 are vertically arranged on the test panel 32, and the products 5 on the conveyor belt 213 of the second conveying mechanism 21 are located at the bottom end of the test panel 32 under the action of the limit rod 223, and each product 5 corresponds to the test rod 321 on the test panel 32. After the test rod 321 detects the product 5, the relevant data after the detection is transmitted to the display 33 for display, and the relevant data is compared, collected and evaluated in the display 33 to classify the detected product 5.

[0034] Reference Figure 2 and Figure 8 The sorting device 4 includes a conveying mechanism 41, an intercepting mechanism 42 and a sorting mechanism 43, wherein the structure of the conveying mechanism 41 is the same as that of the second conveying mechanism 21, including a mounting frame 211, a driving motor 212, a conveying belt 213, a driving wheel 214 and a plurality of driven wheels 215, and the conveying belt 213 of the conveying mechanism 41 is brought close to one side of the conveying belt 213 of the second conveying mechanism 21. The intercepting mechanism 42 is arranged between the conveying belt 213 of the conveying mechanism 41 and the conveying belt 213 of the second conveying mechanism 21, and the sorting mechanism 43 is arranged on the side of the conveying belt 213 of the second conveying mechanism 21 away from the conveying mechanism 41. The intercepting mechanism 42 includes an intercepting cylinder 421 and an intercepting plate 422. The intercepting cylinder 421 is vertically fixed on the mounting frame 211, and the intercepting plate 422 is fixed on the telescopic rod of the intercepting cylinder 421. The intercepting plate 422 is passed between the conveyor belt 213 of the transmission mechanism 41 and the conveyor belt 213 of the second conveying mechanism 21; the telescopic rod of the intercepting cylinder 421 is extended to drive the intercepting plate 422 to rise upward to protrude from the surface of the conveyor belt 213.

[0035] The sorting mechanism 43 includes a second mounting platform 431, a blocking cylinder 432, a blocking plate 433, a plurality of sorting cylinders 434 and a plurality of sorting plates 435. The second mounting platform 431 is fixedly mounted on the mounting frame 211 of the conveying mechanism 41. The blocking cylinder 432 and the plurality of sorting cylinders 434 are arranged side by side on the second mounting platform 431, and the blocking cylinder 432 and the plurality of sorting cylinders 434 are kept perpendicular to the conveying belt 213. The blocking cylinder 432 is located on the side of the second mounting platform 431 away from the testing device 3. Each sorting cylinder 434 and the intercepting cylinder 421 are electrically connected to the display 33. When the tested product 5 is conveyed on the conveying belt 213 of the conveying mechanism 41, the telescopic rod of the blocking cylinder 432 is extended to drive the blocking plate 433 to move above the conveying belt 213, and then the product 5 abuts against the blocking plate 433 under the conveying of the conveying belt 213. According to the data comparison result after the product 5 is detected, the product 5 is sorted to the conveyor belt 213 of the conveying mechanism 41, or it continues to stay on the conveyor belt 213 of the second conveying mechanism 21 for conveying. When it is necessary to sort the product 5 to the conveyor belt 213 of the conveying mechanism 41, the telescopic rod of the intercepting cylinder 421 is retracted, so that the top surface of the intercepting plate 422 is flush with the surface of the conveying mechanism 41 and the conveyor belt 213 of the second conveying mechanism 21; then the telescopic rod of the sorting cylinder 434 is extended to drive the sorting plate 435 to move toward the conveying mechanism 41, so as to push the product 5 to the conveyor belt 213 of the conveying mechanism 41; finally, the telescopic rod of the blocking cylinder 432 is retracted so that the blocking plate 433 is completely moved to the second mounting platform 431, and the product 5 that has not been pushed to the conveying mechanism 41 continues to be transmitted outward through the second conveying mechanism 21.

[0036] The specific implementation principle of the embodiment of the present application is as follows: when the product 5 needs to be sorted through the assembly line, the product 5 is placed on the conveyor belt 213 of the first conveying mechanism 11 until the product 5 abuts against the blocking block 111 and the induction line 112, and then the telescopic rod of the push cylinder 121 is extended to drive the push block 122 to push the product 5 to the conveyor belt 213 of the second conveying mechanism 21. The product 5 continues to be transported on the conveyor belt 213 of the second conveying mechanism 21, and then the telescopic rod of the driving cylinder 222 farthest from the side of the conveying and pushing device 1 is extended, so that the limiting rod 223 intercepts the product 5 until the product 5 abuts against the limiting rod 223, and then the telescopic rods of other driving cylinders 222 on the first mounting plate are extended in sequence, so that each product 5 is limited to the bottom end of the test plate 32 of the test device 3, and each test rod 321 on the test plate 32 corresponds to each product 5.

[0037] The telescopic rod of the lifting cylinder 34 in the testing device 3 extends to drive the testing rod 321 to contact the product 5 to test the product 5, and transmit the test result to the display 33, where the relevant data is compared, collected and judged to classify the tested product 5. According to the data comparison result after the product 5 is tested, the product 5 is sorted to the conveyor belt 213 of the conveying mechanism 41, or continues to stay on the conveyor belt 213 of the second conveying mechanism 21 for transmission. The tested product 5 continues to be transmitted on the conveyor belt 213 of the second conveying mechanism 21, and the telescopic rod of the blocking cylinder 432 extends to drive the blocking plate 433 to intercept the product 5. The telescopic rod of the interception cylinder 421 is retracted, so that the top surface of the interception plate 422 is flush with the surfaces of the conveying mechanism 41 and the conveyor belt 213 of the second conveying mechanism 21; then the telescopic rod of the sorting cylinder 434 is extended to drive the sorting plate 435 to move toward the conveying mechanism 41, so as to push part of the products 5 onto the conveyor belt 213 of the conveying mechanism 41. The rear ends of the conveyor belt 213 of the second conveying mechanism 21 and the conveyor belt 213 of the conveying mechanism 41 can be directly spliced ​​with packaging or assembly and other related equipment, and can be operated uninterruptedly throughout the day, with the advantage of high sorting and testing efficiency.

[0038] The utility model is described above by way of example in conjunction with the accompanying drawings. It is obvious that the specific implementation of the utility model is not limited to the above-mentioned method. As long as various non-substantial improvements are made using the method concept and technical solution of the utility model, or the concept and technical solution of the utility model are directly applied to other occasions without improvement, they are all protected by the utility model.

Claims

1. An automatic sorting test line, characterized by: It includes a conveying and pushing device, a conveying and clamping device, a testing device and a sorting device, wherein the conveying and pushing device and the sorting device are respectively arranged at both ends of the conveying and clamping device, and the testing device is arranged on one side of the conveying and clamping device; The conveying and pushing device loads the product into the conveying and clamping device, and the testing device tests the product on the conveying and clamping device; The sorting device comprises a conveying mechanism, an intercepting mechanism and a sorting mechanism. The conveying mechanism and the sorting mechanism are respectively located on both sides of the conveying clamping device. The intercepting mechanism is located between the conveying clamping device and the conveying mechanism and intercepts the product on the conveying clamping device. The sorting mechanism and the intercepting mechanism are both electrically connected to the testing device. The sorting mechanism moves the product on the conveying clamping device to the conveying mechanism. The conveying and pushing device includes a first conveying mechanism for product conveying and a pushing mechanism for loading materials, and the conveying and clamping device includes a second conveying mechanism for product transmission and a clamping mechanism for product positioning; One side of the first conveying mechanism is against one side of the second conveying mechanism, the pushing mechanism is located on the side of the first conveying mechanism away from the second conveying mechanism, and a blocking block is provided near the pushing mechanism of the first conveying mechanism. The pushing mechanism pushes the product from the first conveying mechanism to the second conveying mechanism.

2. The automatic sorting and testing production line according to claim 1, characterized in that: The conveying mechanism, the first conveying mechanism and the second conveying mechanism each respectively include a mounting frame, a driving motor, a conveyor belt, a driving wheel and a plurality of driven wheels. The driving motor and the plurality of driven wheels are both arranged on the mounting frame, the driving wheel is arranged on the rotating shaft of the driving motor, the conveyor belt is wound around the driving wheel and the plurality of driven wheels, and the driving motor drives the driving wheel to rotate to drive the conveyor belt to transmit.

3. The automatic sorting and testing production line according to claim 1, characterized in that: The pushing mechanism comprises a pushing cylinder and a pushing block, wherein the pushing block is fixedly arranged on the telescopic rod of the pushing cylinder, and an induction line is passed through one side of the blocking block, and the induction line is connected to the pushing cylinder.

4. The automatic sorting and testing production line according to claim 1, characterized in that: The clamping mechanism includes a first mounting platform, a plurality of driving cylinders and a plurality of limiting rods. The plurality of driving cylinders are arranged on the first mounting platform. The limiting rods are fixed to telescopic rods of the driving cylinders. The telescopic rods of the driving cylinders are extended to drive the limiting rods to limit the product below the testing device.

5. The automatic sorting and testing production line according to claim 1, characterized in that: The testing device comprises a frame, a testing plate and a display. A plurality of testing rods are vertically arranged on the testing plate. The testing plate is lifted and slidably arranged on the frame. The results of the product detected by each of the testing rods are displayed on the display.

6. The automatic sorting and testing production line according to claim 5, characterized in that: A lifting cylinder is fixedly arranged on the frame, a telescopic rod of the lifting cylinder is fixed to one side of the test plate, a lifting guide rail is vertically arranged on the frame, a lifting seat is fixedly arranged on one side of the test plate, and the lifting cylinder drives the lifting seat to rise and fall along the lifting guide rail.

7. The automatic sorting and testing production line according to claim 6, characterized in that: The sorting mechanism includes a second mounting platform, a blocking cylinder, a sorting cylinder, a blocking plate and a plurality of sorting plates. The blocking cylinder and the sorting cylinder are both arranged on the second mounting platform and connected to the test rod. The blocking cylinder is located on the side away from the testing device. The blocking cylinder drives the sorting plate to limit the products on the conveying mechanism. The sorting cylinder drives the sorting plate to sort the products onto the conveying mechanism.

8. The automatic sorting and testing production line according to claim 2, characterized in that: The interception mechanism includes an interception cylinder and an interception plate, wherein the interception plate is arranged on the telescopic rod of the interception cylinder and is inserted between the second conveying mechanism and the conveying mechanism. The interception cylinder drives the interception plate to be flush with the conveyor belt surface or protrude from the conveyor belt surface.

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