Self-sorting metal object on-line detection equipment
By designing an online metal inspection equipment including clamping components and a quick disassembly mechanism, the problems of piles collapse and inconvenient disassembly of air outlets when materials are discharged in existing equipment are solved, and more efficient discharge and inspection processes and more convenient maintenance are achieved.
Patent Information
- Application Number
- CN202420641009.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-30
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-03-30
AI Technical Summary
Existing metal detection equipment can easily cause the accumulation to collapse when the material is discharged, blocking the discharge port, which will affect the order of discharge and detection efficiency, and it will be inconvenient to disassemble the air outlet.
An online metal object detection device including a main body, a conveying table, a detector, a feeding mechanism and a disassembly mechanism is designed. The material is prevented from collapsing through the clamping assembly of the discharge mechanism, and the air outlet is quickly removed through the pins and electric push rods of the disassembly mechanism.
It prevents the accumulation from collapsing during the discharge process, ensures the order of discharge and detection efficiency, simplifies the disassembly of the air outlet, and improves the efficiency of the equipment and maintenance convenience.
Smart Images

Figure CN222568480U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of detection, in particular to a self-sorting on-line detection device for metal objects. Background Art
[0002] Needle detector, also known as needle detector, needle tester, is a ferromagnetic metal sensing instrument. It is a detection instrument used in the textile industry under the classification of metal detectors. It is mainly used for the detection of ferromagnetic metal foreign bodies in textiles. Therefore, the purpose of the development of metal detectors is to detect broken needles in textiles.
[0003] The publication number is: CN210123407U, an automatic online heavy metal detection device, which places or removes the test sample on the test table of the detection and analysis device through the sample transfer device, and the positioning device obtains the position information of the detection area on the test sample. The control device controls the detection and analysis mechanism to detect the detection area according to the position information, which can realize the automatic online detection of heavy metals in the printed coating on the textile. It can help manufacturers to realize automatic online detection, which is conducive to improving the product detection coverage, timely understanding and controlling the types and contents of heavy metals in products, reducing the production and recall risks of substandard products, and improving the quality control capabilities and efficiency of enterprises.
[0004] Existing metal detection equipment has the following technical problems:
[0005] 1. When the existing metal detection equipment unloads materials, the materials are piled up vertically. When the materials are unloaded one by one, the materials at the bottom may collapse after the materials are removed, which may block the unloading port and make it impossible to unload the materials in an orderly manner.
[0006] 2. Most of the air outlets in the prior art are fixed with bolts. When the air outlet is blocked by dirt, the air outlet needs to be disassembled and replaced. When the air outlet needs to be disassembled, the connecting bolts at both ends need to be removed, which is troublesome and inconvenient for users to disassemble the air outlet. Utility Model Content
[0007] The purpose of the utility model is to solve the technical problem in the prior art that after the bottom material is discharged, the piled materials may collapse, which may lead to the blockage of the discharge port during material discharge, making it impossible to discharge the materials, and to propose a self-sorting online metal object detection device.
[0008] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a self-sorting metal object online detection equipment, including a main body and an air outlet, a conveyor platform is arranged on the top surface of the main body, a detector is welded on the top surface of the main body, a connecting piece is arranged on one side of the detector, a unloading mechanism is arranged on one side of the connecting piece, the unloading mechanism includes a unloading box, one side of the unloading box is welded to one side of the connecting piece, a disassembly mechanism is arranged on the bottom surface of the main body, the disassembly mechanism includes an installation box, the bottom surface of the installation box is fixedly connected to the bottom surface of the main body, and a sorting box is arranged on one side of the main body.
[0009] It can be seen that in the above technical solution, the materials to be sorted are first placed inside the discharge box, and the clamping components in the discharge mechanism can be used to clamp and limit the materials, thereby preventing the space inside the discharge box from being too large, causing the materials to collapse, thereby affecting the discharge speed. Compared with the existing method, this method allows the products to be stacked and placed, and they all pass through the discharge port in turn, waiting for the metal detection end to detect the products in turn, thereby preventing problems such as missed detection, and thus improving production efficiency. Then the materials are discharged onto the conveyor table, and the materials are passed through the detector for detection by the conveyor table. Start blowing the material at the air outlet to sort the material. Qualified sorted materials are blown to the first sorting box, and unqualified materials are blown to the second sorting box. The air outlet can be quickly disassembled by setting a disassembly mechanism, thereby improving the efficiency of disassembly and assembly of the air outlet and facilitating rapid replacement by the staff. Compared with the existing method of disassembly by means of bolts, this method can realize the disassembly of the air outlet and can realize rapid disassembly of the air outlet, thereby improving the efficiency of sorting. There is no need to use a large number of installation parts, etc. The structure is simple, and it is convenient to disassemble and repair it later.
[0010] Preferably, a clamping plate is provided inside the discharge box, a motor is welded inside the clamping plate, an output shaft of the motor is keyed to a threaded rod, a threaded portion of the threaded rod is threadedly connected to a moving block, and a clamping plate is welded to one side of the moving block.
[0011] It can be seen that in the above technical solution, when it is necessary to clamp and limit the material on all sides, the motor can be started, and the output shaft of the motor can drive the threaded rod to rotate. The threaded rod rotates and drives the moving block to move. The moving block moves and the clamping plate is mobilized to clamp the material horizontally. The clamping plate can be moved longitudinally by driving components such as cylinders and springs. The clamping of the material on all sides can be achieved through the horizontal and vertical movements of the clamping plate and the clamping plate, thereby preventing the collapse of the stacked materials when the material at the bottom is removed, which makes it impossible to unload the material in the unloading box.
[0012] Preferably, a slide groove is provided on the clamping plate, a limiting rod is welded to the bottom surface of the moving block, and the limiting rod is slidably connected to the inside of the slide groove.
[0013] It can be seen that in the above technical solution, the moving block can be limited by setting the moving block to prevent the moving block from deflecting while moving, thereby making it impossible to clamp and limit the material.
[0014] Preferably, a slot is provided on the top surface of the installation box, a cavity is provided in the middle of the installation box, limiting members are provided at both ends of the cavity, a moving rod is slidably connected inside the limiting member, electric push rods are welded on both sides of the installation box, and the protruding end of the electric push rod is welded to one side of the moving rod.
[0015] It can be seen that in the above technical solution, by setting a slot, the movable component can be conveniently plugged into the inside of the installation box. When the air outlet needs to be disassembled, the electric push rod is started and the output shaft of the electric push rod drives the movable rod to move horizontally on the limit piece, thereby releasing the limit of the movable component and further quickly disassembling the air outlet.
[0016] Preferably, transverse grooves are provided on both sides of the cavity, a latch is welded on the bottom surface of the movable rod, the latch is slidably connected to the inside of the transverse groove, a limit spring is installed between the side surface inside the transverse groove and the latch, one end of the limit spring is connected to one side inside the transverse groove, and the other end of the limit spring is fixedly connected to one side of the latch.
[0017] It can be seen that in the above technical solution, when the air outlet needs to be disassembled, the electric push rod is started, and the output shaft of the electric push rod drives the moving rod to move horizontally on the upper side of the limit member. The movement of the moving rod drives the latch to move, and the movement of the latch drives one end of the limit spring to move, so that the latch moves to the inside of the transverse groove, and then the moving component is released from the limitation, so that the air outlet can be quickly disassembled. When the air outlet is installed, when the moving component is plugged into the inside of the slot, one end of the moving component squeezes the latch, so that the latch moves and compresses the limit spring. When the hole opened by the moving component is aligned with the latch, the elastic force of the limit spring causes the latch to be plugged into the inside of the hole of the moving component, thereby fixing the moving component and further fixing the air outlet.
[0018] Preferably, a moving part is slidably connected inside the slot, a positioning plate is provided at one end of the moving part, a compression spring is installed between the internal top surface of the slot and the positioning plate, one end of the compression spring is fixedly connected to the internal top surface of the slot, and the other end of the compression spring is fixedly connected to the top surface of the positioning plate, and a socket is opened on one side of the moving part.
[0019] It can be seen that in the above technical solution, after the movable part is released from restriction by the latch, in the absence of the restriction of the latch, the staff can pull the connecting plate to move the air outlet for disassembly. When installation is required, the staff will plug the movable part into the slot. When one end of the movable part contacts the positioning plate, the positioning plate moves downward. The movement of the positioning plate drives the compression spring to be compressed until the latch is plugged into the socket of the movable part, thereby fixing the movable part and further fixing the air outlet, thereby preventing detachment during use.
[0020] Preferably, a connecting plate is welded to the bottom surface of the moving part, and the top surface of the connecting plate is welded to the bottom surface of the air outlet.
[0021] It can be seen that in the above technical solution, after the movable part is released from restriction by the latch, the staff pulls the connecting plate outward, and the movement of the connecting plate drives the movable part to move at the same time, so that the air outlet can be quickly disassembled. Compared with the existing method of disassembly by means of bolts, this method can realize the disassembly of the air outlet, and can realize the rapid disassembly of the air outlet.
[0022] Beneficial Effects
[0023] In the utility model, by adopting the clamping mechanism, the material in the discharge box can be clamped. The clamping mechanism can be used to clamp the material in the discharge box on all sides, and the material can be clamped quickly, so that when the material at the bottom is discharged, the piled-up materials can be prevented from collapsing, which would cause the discharge box to be unable to discharge the materials. Compared with the existing method, this method can stack the products and pass through the discharge port in turn, waiting for the metal detection end to detect the products in turn, preventing problems such as missed detection, thereby improving production efficiency.
[0024] In the utility model, by adopting the method of a latch and using the electric push rod in conjunction with the latch and other structures, the air outlet can be quickly disassembled, thereby improving the efficiency of disassembly and assembly of the air outlet and facilitating rapid replacement by staff. Compared with the existing method of disassembly by means of bolts, this method can realize the disassembly of the air outlet and can realize the rapid disassembly of the air outlet, thereby improving the efficiency of sorting, without the need to use a large number of installation parts, etc., the structure is simple, and it is convenient to disassemble and repair it later. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is an axonometric diagram of the structure of the utility model;
[0026] Figure 2 It is a three-dimensional schematic diagram of the structure of the utility model;
[0027] Figure 3It is a schematic diagram of the material feeding mechanism of the utility model structure;
[0028] Figure 4 It is a schematic diagram of the disassembly mechanism of the utility model structure.
[0029] Legend:
[0030] 1. Main body; 2. Conveyor platform; 3. Detector; 4. Sorting box; 5. Disassembly mechanism; 51. Installation box; 52. Air outlet; 53. Connecting plate; 54. Electric push rod; 55. Limiting piece; 56. Moving rod; 57. Slot; 58. Positioning plate; 59. Compression spring; 510. Moving piece; 511. Latch; 512. Limiting spring; 513. Socket; 514. Cavity; 515. Horizontal groove; 6. Connecting piece; 7. Unloading mechanism; 71. Unloading box; 72. Clamp; 73. Motor; 74. Threaded rod; 75. Moving block; 76. Clamping plate; 77. Limiting rod; 78. Slide. DETAILED DESCRIPTION
[0031] In order to make the technical means, creative features, objectives and effects of the present invention easy to understand, the present invention is further described below in conjunction with specific embodiments and drawings, but the following embodiments are only preferred embodiments of the present invention, not all. Based on the embodiments in the implementation mode, other embodiments obtained by those skilled in the art without creative work are all within the protection scope of the present invention.
[0032] The specific embodiments of the present utility model are described below in conjunction with the accompanying drawings. Specific embodiment:
[0034] Reference Figure 1-4, a self-sorting metal object online detection equipment, including a main body 1 and an air outlet 52, a conveying platform 2 is arranged on the top surface of the main body 1, a detector 3 is welded on the top surface of the main body 1, a connecting piece 6 is arranged on one side of the detector 3, a feeding mechanism 7 is arranged on one side of the connecting piece 6, the feeding mechanism 7 includes a feeding box 71, one side of the feeding box 71 is welded to one side of the connecting piece 6, a disassembly mechanism 5 is arranged on the bottom surface of the main body 1, the disassembly mechanism 5 includes an installation box 51, the bottom surface of the installation box 51 is fixedly connected to the bottom surface of the main body 1, a sorting box 4 is arranged on one side of the main body 1, firstly, the material to be sorted is placed inside the feeding box 71, and the clamping assembly in the feeding mechanism 7 can be used to clamp and limit the material, so as to prevent the space inside the feeding box 71 from being too large, resulting in the collapse of the material, thereby affecting the feeding speed. Compared with the existing method, this method allows the products to be stacked and placed in sequence. The materials are passed through the discharge port and wait for the metal detection end to detect the products in turn to prevent problems such as missed detection, thereby improving production efficiency. The materials are then unloaded onto the conveyor platform 2, and the materials are detected by the detector 3 through the conveyor platform 2. The air outlet 52 is started to blow air to the materials, and the materials are sorted. Qualified materials are blown to the first sorting box 4, and unqualified materials are blown to the second sorting box 4, thereby achieving the function of removing empty packages. The disassembly mechanism 5 can be used to quickly disassemble the air outlet 52, thereby improving the efficiency of disassembly and assembly of the air outlet 52, and facilitating rapid replacement by staff. Compared with the existing method of disassembly by means of bolts, this method can realize the disassembly of the air outlet 52, and can realize rapid disassembly of the air outlet 52, thereby improving the efficiency of sorting, without the need to use a large number of installation components, etc., and the structure is simple, which is convenient for later disassembly and maintenance.
[0035] A clamping plate 72 is provided inside the unloading box 71, and a motor 73 is welded inside the clamping plate 72. The output shaft key of the motor 73 is connected to a threaded rod 74, and the threaded portion of the threaded rod 74 is threadedly connected to a moving block 75. A clamping plate 76 is welded on one side of the moving block 75. When it is necessary to clamp and limit the material on all sides, the motor 73 can be started, and the output shaft of the motor 73 drives the threaded rod 74 to rotate. The threaded rod 74 rotates and drives the moving block 75 to move. The moving block 75 moves and the clamping plate 76 is adjusted. 6 limits the transverse clamping of the material. The clamping plate 72 can be moved longitudinally by driving components such as cylinders and springs. For example, a cylinder is added to one side of the clamping plate 72, and the telescopic end of the cylinder is connected to the clamping plate 72. The telescopic end of the cylinder can drive the clamping plate 72 to move longitudinally. The horizontal and vertical movements of the clamping plate 72 and the clamping plate 76 can clamp the material on all sides, thereby preventing the stacked materials from collapsing when the material at the bottom is moving, thereby making it impossible for the unloading box 71 to carry out unloading processing.
[0036] A slide groove 78 is provided on the clamping plate 72, and a limit rod 77 is welded to the bottom surface of the moving block 75. The limit rod 77 is slidably connected to the inside of the slide groove 78. By setting the moving block 75, the moving block 75 can be limited to prevent the moving block 75 from deflecting while moving, thereby making it impossible to clamp and limit the material.
[0037] A slot 57 is provided on the top surface of the installation box 51, a cavity 514 is provided in the middle of the installation box 51, and limit members 55 are provided at both ends of the cavity 514. A moving rod 56 is slidably connected inside the limit member 55. Electric push rods 54 are welded on both sides of the installation box 51, and the protruding end of the electric push rod 54 is welded to one side of the moving rod 56. By providing the slot 57, the moving component can be conveniently plugged into the inside of the installation box 51. When the air outlet 52 needs to be disassembled, the electric push rod 54 is started, and the output shaft of the electric push rod 54 drives the moving rod 56 to move horizontally on the limit member 55, thereby releasing the limit on the moving component and further quickly disassembling the air outlet 52.
[0038] A transverse groove 515 is provided on both sides of the cavity 514, and a latch 511 is welded on the bottom surface of the moving rod 56. The latch 511 is slidably connected to the inside of the transverse groove 515. A limit spring 512 is installed between the side surface inside the transverse groove 515 and the latch 511. One end of the limit spring 512 is connected to one side inside the transverse groove 515, and the other end of the limit spring 512 is fixedly connected to one side of the latch 511. When the air outlet 52 needs to be disassembled, the electric push rod 54 is started, and the output shaft of the electric push rod 54 drives the moving rod 56 to move horizontally on the limit member 55. The moving rod 56 moves and drives the latch 511 to move. At the same time, it drives one end of the limit spring 512 to move, so that the pin 511 moves to the inside of the transverse groove 515, and then the moving component releases the limitation, so that the air outlet 52 can be quickly disassembled. When the air outlet 52 is installed, when the moving component is plugged into the inside of the slot 57, one end of the moving component squeezes the pin 511, so that the pin 511 moves and compresses the limit spring 512. When the hole opened by the moving component is aligned with the pin 511, the elastic force of the limit spring 512 makes the pin 511 plugged into the inside of the moving component hole, thereby fixing the moving component and further fixing the air outlet 52.
[0039] A moving part 510 is slidably connected inside the slot 57, and a positioning plate 58 is provided at one end of the moving part 510. A compression spring 59 is installed between the top surface of the interior of the slot 57 and the positioning plate 58, and one end of the compression spring 59 is fixedly connected to the top surface of the interior of the slot 57, and the other end of the compression spring 59 is fixedly connected to the top surface of the positioning plate 58. A plug hole 513 is provided on one side of the moving part 510. After the moving part 510 is released from the restriction by the latch 511, in the absence of the restriction of the latch 511, the staff can pull the connecting plate 53 to move the air outlet 52. When installation is required, the staff plugs the moving part 510 into the interior of the slot 57. When one end of the moving part 510 contacts the positioning plate 58, the positioning plate 58 moves downward, and the positioning plate 58 moves At the same time, the compression spring 59 is compressed until the pin 511 is inserted into the inside of the socket 513 of the moving part 510, thereby fixing the moving part 510, and further fixing the air outlet 52, so as to prevent it from detaching during use. A connecting plate 53 is welded on the bottom surface of the moving part 510, and the top surface of the connecting plate 53 is welded to the bottom surface of the air outlet 52. After the moving part 510 is released from the restriction by the pin 511, the connecting plate 53 is pulled outward by the staff, and the movement of the connecting plate 53 drives the moving part 510 to move at the same time, so that the air outlet 52 can be quickly disassembled. Compared with the existing method of disassembly by bolts, this method can realize the disassembly of the air outlet 52, and can realize the rapid disassembly of the air outlet 52.
[0040] In summary:
[0041] 1. The extended end of the electric push rod 54 drives the latch 511 to move horizontally, thereby releasing the restriction on the moving member 510, thereby realizing the rapid disassembly of the air outlet 52;
[0042] 2. The output shaft of the driving member drives the clamping plate 72 to move longitudinally, and the motor 73 drives the clamping plate 76 to move transversely, thereby realizing the longitudinal and transverse movement of the clamping plate 72 and the clamping plate 76, and then clamping and limiting the material, thereby preventing collapse during unloading. It can be adjusted according to the material and is suitable for materials of different sizes.
[0043] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.
[0044] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
Claims
1. A self-sorting metal object online detection device, comprising a main body (1) and an air outlet (52), characterized in that: A conveying platform (2) is arranged on the top surface of the main body (1), a detector (3) is welded to the top surface of the main body (1), a connecting piece (6) is arranged on one side of the detector (3), a feeding mechanism (7) is arranged on one side of the connecting piece (6), the feeding mechanism (7) comprises a feeding box (71), one side of the feeding box (71) is welded to one side of the connecting piece (6), a disassembly mechanism (5) is arranged on the bottom surface of the main body (1), the disassembly mechanism (5) comprises an installation box (51), the bottom surface of the installation box (51) is fixedly connected to the bottom surface of the main body (1), and a sorting box (4) is arranged on one side of the main body (1).
2. The self-sorting metal object online detection device according to claim 1, characterized in that: A clamping plate (72) is provided inside the unloading box (71), a motor (73) is welded inside the clamping plate (72), an output shaft of the motor (73) is key-connected with a threaded rod (74), a threaded portion of the threaded rod (74) is threadedly connected with a moving block (75), and a clamping plate (76) is welded on one side of the moving block (75).
3. The self-sorting metal object online detection device according to claim 2, characterized in that: The clamping plate (72) is provided with a sliding groove (78), and a limiting rod (77) is welded to the bottom surface of the moving block (75), and the limiting rod (77) is slidably connected to the inside of the sliding groove (78).
4. The self-sorting metal object online detection device according to claim 1, characterized in that: A slot (57) is provided on the top surface of the installation box (51), a cavity (514) is provided in the middle of the installation box (51), limiting members (55) are provided at both ends of the cavity (514), a moving rod (56) is slidably connected inside the limiting member (55), electric push rods (54) are welded on both sides of the installation box (51), and the protruding end of the electric push rod (54) is welded to one side of the moving rod (56).
5. The self-sorting metal object online detection device according to claim 4, characterized in that: Transverse grooves (515) are provided on both sides of the cavity (514); a latch (511) is welded to the bottom surface of the moving rod (56); the latch (511) is slidably connected to the inside of the transverse groove (515); a limit spring (512) is installed between the side surface inside the transverse groove (515) and the latch (511); one end of the limit spring (512) is connected to one side inside the transverse groove (515); and the other end of the limit spring (512) is fixedly connected to one side of the latch (511).
6. The self-sorting metal object online detection device according to claim 4, characterized in that: A moving member (510) is slidably connected inside the slot (57), a positioning plate (58) is provided at one end of the moving member (510), a compression spring (59) is installed between the top surface inside the slot (57) and the positioning plate (58), one end of the compression spring (59) is fixedly connected to the top surface inside the slot (57), and the other end of the compression spring (59) is fixedly connected to the top surface of the positioning plate (58), and a socket (513) is provided on one side of the moving member (510).
7. The self-sorting metal object online detection device according to claim 6, characterized in that: A connecting plate (53) is welded to the bottom surface of the moving part (510), and the top surface of the connecting plate (53) is welded to the bottom surface of the air outlet (52).
Citation Information
Patent Citations
Equipment for automatically detecting heavy metals on line and textile production equipment
CN210123407U