Higher-efficiency air inlet heating device assembling equipment
By using high-efficiency heating chamber, precise control system and flexible driving frame in the assembly equipment of the intake heating device, the problems of long assembly time, high energy consumption and unstable accuracy are solved, and uniform and rapid preheating of parts and high-precision assembly of products are achieved, which improves product quality and reliability.
Patent Information
- Application Number
- CN202421284173.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-06
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-06-06
AI Technical Summary
The existing assembly technology of air intake heating device has problems such as long assembly time, high energy consumption and unstable assembly accuracy, resulting in uneven preheating of parts and affecting assembly quality and product performance.
A more efficient air intake heating device assembly equipment is designed, using an efficient heating chamber, an accurate control system and a flexible driving frame to achieve uniform and rapid preheating of parts and high-precision assembly.
The equipment greatly improves assembly efficiency and accuracy, reduces energy consumption, improves the quality and reliability of the final product, and reduces production costs.
Smart Images

Figure CN222569797U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of intake air heating device assembly equipment, in particular to more efficient intake air heating device assembly equipment. Background Art
[0002] Engine intake is an important part of the operation of a car engine. It involves the process of introducing air into the combustion chamber of the engine. In modern car engines, the intake of air is not just a simple inhalation, but a complex system is used to optimize the flow and quality of air to improve engine efficiency, output power and reduce emissions. The intake heating device is a device specially designed to regulate the temperature of air entering the internal combustion engine. In an internal combustion engine, the intake temperature will directly affect the combustion efficiency, emission level and performance during cold start. Under certain working conditions, especially in cold environments, proper heating of the intake air can bring many benefits. The intake heating device needs to be assembled during production, and the assembly process steps are constantly being improved.
[0003] In the existing intake heating device assembly technology, common problems are long assembly time, high energy consumption and unstable assembly precision. During the preheating process of components, there is often local overheating and uneven heating, which leads to damage to the quality of parts and affects the performance of the assembled product. In addition, the lack of precise positioning and fixing mechanism, coupled with the uncertainty of manual operation, makes the assembly error large. The produced intake heating devices have the risks of leakage, unstable decompression, etc., which in turn affects the working efficiency and safety of the engine. Based on these problems, the need for more efficient assembly equipment, integrated design and automated processes is proposed. Utility Model Content
[0004] 1. Technical issues to be resolved
[0005] In view of the shortcomings of the prior art, the utility model provides a more efficient air intake heating device assembly equipment. The more efficient air intake heating device assembly equipment relies on an efficient heating chamber, a precise control system and a flexible driving frame to complete the uniform and rapid preheating and high-precision assembly of the parts of the air intake heating device, making the assembly work more efficient and accurate, thereby greatly improving the quality and reliability of the final product.
[0006] (II) Technical solution
[0007] To achieve the above objectives, the utility model is implemented through the following technical solutions: a more efficient air intake heating device assembly equipment, including a main box and a bottom box, a bottom box is arranged around the bottom of the main box and is connected by bolts, a heating bin is arranged on the inner wall of the main box, a lifting rod 1 is arranged at the left end of the bottom of the inner wall of the heating bin and is connected by bolts, a lifting rod 2 is arranged at the right end of the bottom of the inner wall of the heating bin and is connected by bolts, the top of the lifting rod 1 and the top of the lifting rod 2 are both connected to a support block by bolts, an adjustment shaft 1 is arranged at the front end of the support block, a driving frame 1 is arranged at the top of the adjustment shaft 1 and is connected by bolts, a containing box is arranged on the top of the driving frame 1 and is connected by welding.
[0008] Preferably, a control box 1 is provided on the right outer wall of the main box and is connected by bolts, a rectangular electric heating plate 1 is provided on the left end of the control box 1, and a guide inclined plate is connected to the top of the control box 1 by bolts.
[0009] Preferably, a control box 2 is arranged on the left outer wall of the main box and is connected by bolts, and a rectangular electric heating plate 2 is arranged on the right end of the control box 2.
[0010] Preferably, a support rod is provided on the left side of the second control box and is connected by bolts, a mounting seat is welded on the top of the support rod, and an adjusting shaft device 2 is provided at the front end of the mounting seat.
[0011] Preferably, the top of the second adjusting shaft is connected to a second driving frame via bolts, a driving box is provided at the right end of the top of the second driving frame and is connected via bolts, and a double-tube telescopic rod is provided at the bottom of the driving box.
[0012] Preferably, a cover plate is provided at the bottom of the double-tube telescopic rod and is connected by bolts, and a rectangular electric heating plate three is provided at the bottom of the cover plate.
[0013] (III) Beneficial effects
[0014] The utility model provides a more efficient air intake heating device assembly device, which has the following beneficial effects:
[0015] (1) This more efficient air intake heating device assembly equipment is a solution for specific heating assembly needs. Its design focuses on high-efficiency and high-precision assembly work. Traditional air intake heating devices often have problems such as uneven preheating of parts, long heating time, high energy consumption and insufficient assembly accuracy during the assembly process. The use of this assembly equipment can effectively improve these problems. The heating chamber in the equipment can preheat the parts efficiently. It is equipped with electric heating plate 1, electric heating plate 2 and electric heating plate 3 to ensure uniformity and rapidity of heating, greatly improving the heating and assembly efficiency. At the same time, the compact structure of the driving frame 1 and the adjustment shaft 1, the driving frame 2 and the adjustment shaft 2 makes the assembly process more flexible and accurate, thereby improving the assembly quality and effect of the entire air intake heating device.
[0016] (2) This more efficient air intake heating device assembly equipment integrates control box one and control box two. These two control boxes not only house the key electric heating components, but also enable the operator to easily adjust and monitor the preheating process. The design of the double-tube telescopic rod and cover plate ensures the stability of the parts before assembly, prevents damage caused by movement and vibration, and ensures that the assembled parts have higher stability and longer service life. The innovative design of this assembly equipment not only improves the efficiency and quality of the air intake heating device production, but also reduces the energy consumption and production cost of the production process. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is the overall structure diagram of the utility model;
[0018] Figure 2 This is a schematic diagram of the internal structure of the main box and heating chamber area of the utility model;
[0019] Figure 3 This is a state diagram of the cover plate area rising and driving the second frame area to rotate and move backward;
[0020] Figure 4 It is a schematic diagram of the utility model in which the storage box area is tilted after being raised.
[0021] In the figure: 1. main box; 2. bottom box; 3. lifting rod 1; 4. lifting rod 2; 5. support block; 6. adjusting shaft device 1; 7. driving frame 1; 8. containing box; 9. heating chamber; 10. control box 1; 11. electric heating plate 1; 12. guide inclined plate; 13. control box 2; 14. electric heating plate 2; 15. support rod; 16. mounting seat; 17. adjusting shaft device 2; 18. driving frame 2; 19. driving box; 20. double-tube telescopic rod; 21. cover plate; 22. electric heating plate 3. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] See also Figure 1-4 The embodiment of the utility model provides a technical solution: a more efficient air intake heating device assembly device, comprising a main box 1 and a bottom box 2, the bottom box 2 is arranged around the bottom of the main box 1 and connected by bolts, a heating bin 9 is arranged on the inner wall of the main box 1, a lifting rod 1 3 is arranged at the left end of the bottom of the inner wall of the heating bin 9 and connected by bolts, and a lifting rod 2 4 is arranged at the right end of the bottom of the inner wall of the heating bin 9 and connected by bolts. The core of the operation of the efficient air intake heating device assembly device lies in its unique design of heating and assembly coordination. Mechanism, first, the heating chamber 9 adjusts the positioning of the preheated parts through the built-in lifting rod 1 3, lifting rod 2 4 and support block 5, the right outer wall of the main box 1 is provided with a control box 10 and connected by bolts, the left end of the control box 10 is provided with a rectangular electric heating plate 11, the top of the control box 10 is connected with a guide inclined plate 12 by bolts, the left outer wall of the main box 1 is provided with a control box 2 13 and connected by bolts, the right end of the control box 2 13 is provided with a rectangular electric heating plate 2 14, then the control box 10 and the control box 10 are connected. The box making machine 13 is started, and the electric heating plate 11 and the electric heating plate 2 14 start to work. By controlling the heating time and temperature, the uniform preheating of the parts is achieved. The electric heating plate 3 22 is used as a secondary heating element to accurately heat the specific parts of the parts. The top of the lifting rod 1 3 and the top of the lifting rod 2 4 are both connected to the support block 5 by bolts. The front end of the support block 5 is provided with an adjustment shaft device 6. The top of the adjustment shaft device 6 is provided with a driving frame 7 and is connected by bolts. The top of the driving frame 7 is provided with a containing box 8 and is connected by During this process, the linkage design of the driving frame 7 and the containing box 8 ensures the lifting efficiency, and the preheated parts are stably transferred to the correct assembly area. The lifting rod 1 3 and the lifting rod 2 4 rise, and the supporting block 5 rises, and the driving frame 7 can drive the containing box 8 to rise in height. After rising, the rotating shaft 6 is adjusted to start, and the containing box 8 can be tilted to the right to pour out the heated parts. The introduction of the guide ramp 12 also helps to stabilize the pouring direction of the parts, further improving the assembly accuracy. The poured parts can be transferred by conveyor belt transmission.
[0024] A support rod 15 is provided on the left side of the control box 13 and is connected by bolts. A mounting seat 16 is welded on the top of the support rod 15. An adjustment shaft device 17 is provided at the front end of the mounting seat 16. A driving frame 18 is connected to the top of the adjustment shaft device 17 by bolts. A driving box 19 is provided at the right end of the top of the driving frame 18 and is connected by bolts. A double-tube telescopic rod 20 is provided at the bottom of the driving box 19. A cover plate 21 is provided at the bottom of the double-tube telescopic rod 20 and is connected by bolts. A rectangular electric heating plate 22 is provided at the bottom of the cover plate 21. The adjusting shaft adjuster 1 6 and the adjusting shaft adjuster 2 17 of the assembly device provide flexible space adjustment capability for the driving frame 1 7 and the driving frame 2 18. Before the parts begin to be assembled, the position of the driving frame 7 can be accurately set by adjusting the shaft adjuster 1 6, and the position of the driving frame 2 18 can be accurately set by adjusting the shaft adjuster 2 17, thereby realizing precise alignment of the parts at all angles. After the assembly is completed, the double-tube telescopic rod 20 in the drive box 19 stabilizes and lifts the assembled parts to the final assembly line. This fine coordination allows the parts to be assembled into the air intake heating device without error.
[0025] Working principle: The core of the operation of the high-efficiency air intake heating device assembly equipment lies in its uniquely designed heating and assembly coordination mechanism. First, the heating chamber 9 adjusts the positioning of the preheated parts through the built-in lifting rod 1 3, lifting rod 2 4 and support block 5, and then the control box 1 10 and the control box 2 13 are started, and the electric heating plate 1 11 and the electric heating plate 2 14 start working. By controlling the heating time and temperature, uniform preheating of the parts is achieved. The electric heating plate 3 22 is used as a secondary heating element to perform precise heating treatment on specific parts of the parts. In this process, the linkage design of the driving frame 1 7 and the containing box 8 ensures the lifting efficiency and stably transfers the preheated parts to the correct assembly area. The lifting rod 1 3 and the lifting rod 2 4 rise, and the driving frame 1 7 can drive the containing box 8 to rise in height. After rising, the adjusting shaft 6 is started, and the containing box 8 can be tilted to the right to pour out the heated parts. The introduction of the guide ramp 12 also helps to stabilize the pouring direction of the parts, further improving The assembly accuracy is improved. The poured parts can be transferred by conveyor belt transmission. The adjustment shaft adjuster 1 6 and the adjustment shaft adjuster 2 17 of the assembly device provide flexible space adjustment capabilities for the driving frame 1 7 and the driving frame 2 18. Before the parts begin to be assembled, the position of the driving frame 7 can be accurately set by adjusting the shaft adjuster 1 6, and the position of the driving frame 2 18 can be accurately set by adjusting the shaft adjuster 2 17, so as to achieve precise alignment of the parts at all angles. After the assembly is completed, the double-tube telescopic rod 20 in the drive box 19 stabilizes and lifts the assembled parts to the final assembly line. This fine coordination allows the parts to be assembled into the intake heating device without error. In summary, the more efficient intake heating device assembly equipment relies on the efficient heating bin 9, the precise control system and the flexible driving frame to complete the uniform and rapid preheating and high-precision assembly of the parts of the intake heating device, making the assembly work more efficient and accurate, thereby greatly improving the quality and reliability of the final product.
[0026] The above shows and describes the basic principles and main features of the utility model and the advantages of the utility model. For those skilled in the art, it is obvious that the utility model is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic features of the utility model. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the utility model is limited by the attached claims rather than the above description, and it is intended to include all changes within the meaning and scope of the equivalent elements of the claims. Any figure mark in the claims should not be regarded as limiting the claims involved.
[0027] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A more efficient air intake heating device assembly device, comprising a main box (1) and a bottom box (2), characterized in that: A bottom box (2) is arranged around the bottom of the main box (1) and is connected by bolts. A heating chamber (9) is arranged on the inner wall of the main box (1). A lifting rod (3) is arranged at the left end of the bottom of the inner wall of the heating chamber (9) and is connected by bolts. A lifting rod (4) is arranged at the right end of the bottom of the inner wall of the heating chamber (9) and is connected by bolts. The top of the lifting rod (3) and the top of the lifting rod (4) are both connected to a support block (5) by bolts. An adjusting shaft (6) is arranged at the front end of the support block (5). A driving frame (7) is arranged at the top of the adjusting shaft (6) and is connected by bolts. A containing box (8) is arranged at the top of the driving frame (7) and is connected by welding.
2. A more efficient intake air heating device assembly device according to claim 1, characterized in that: A control box (10) is arranged on the right outer wall of the main box (1) and is connected by bolts. A rectangular electric heating plate (11) is arranged on the left end of the control box (10). A guide inclined plate (12) is connected to the top of the control box (10) by bolts.
3. A more efficient intake air heating device assembly device according to claim 1, characterized in that: A second control box (13) is arranged on the left outer wall of the main box (1) and is connected by bolts. A second rectangular electric heating plate (14) is arranged on the right end of the second control box (13).
4. A more efficient intake air heating device assembly device according to claim 3, characterized in that: A support rod (15) is arranged on the left side of the second control box (13) and is connected by bolts. A mounting seat (16) is welded on the top of the support rod (15), and an adjusting shaft device (17) is arranged at the front end of the mounting seat (16).
5. A more efficient intake air heating device assembly device according to claim 4, characterized in that: The top of the second adjusting shaft device (17) is connected to a second driving frame (18) by bolts, a driving box (19) is arranged at the right end of the top of the second driving frame (18) and connected by bolts, and a double-tube telescopic rod (20) is arranged at the bottom of the driving box (19).
6. A more efficient air intake heating device assembly device according to claim 5, characterized in that In: A cover plate (21) is provided at the bottom of the double-tube telescopic rod (20) and is connected by bolts. A rectangular electric heating plate three (22) is arranged at the bottom of the cover plate (21).