Lathe waste separating mechanism
By designing the lathe waste separation mechanism and using the design of multi-stage separation components and separation boxes, the problem of difficult separation of cutting fluid and solid waste in traditional lathe waste collection mechanisms is solved, achieving efficient utilization of resources and reducing production costs.
Patent Information
- Application Number
- CN202421265809.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-04
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-06-04
AI Technical Summary
It is difficult for traditional lathe waste collection mechanisms to separate the mixture of cutting fluid and solid waste, resulting in the inability to directly reuse the cutting fluid, which is inconvenient to collect solid waste and serious waste.
A lathe waste separation mechanism is designed, including a separation box and a multi-stage separation assembly. Through a separation plate with filter holes and a push assembly, the waste material and cutting fluid is completely separated. A partition is provided in the separation box to divide it into a separation chamber and a collection chamber. The separated cutting fluid is extracted using a drain pipe and a water pump, and solid waste is collected regularly.
The complete separation of waste and cutting fluid is achieved, so that the cutting fluid can be directly reused, and solid waste is easy to collect and reuse, greatly reducing resource waste and reducing enterprise production costs.
Smart Images
Figure CN222570095U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of workshop waste collection equipment, in particular to a lathe waste separation mechanism. Background Art
[0002] At present, the metal processing manufacturing industry is developing rapidly in my country. However, there are also some difficult problems in the processing and manufacturing process. Lathe is a common parts processing equipment. Lathe is a machine tool that mainly uses a turning tool to turn the rotating workpiece. It is mainly composed of spindle box, exchange gear box, feed box, slide box, tool holder, tailstock, light rod, lead screw, bed, bed foot and cooling device. Drills, reamer, reamer, tap, die and knurling tools can also be used on the lathe for corresponding processing.
[0003] When performing cutting and other processing procedures on a lathe, some solid waste will inevitably be generated and accumulated on the lathe, which will have a certain impact on the subsequent processing of workpieces. Therefore, the oil and solid debris waste generated during the processing should be cleaned in time. The installation structure of the traditional lathe waste collection trough adopts a collection trough. One side of the collection trough is rotatably connected to the machine tool frame, and a support plate is set on the other side to support the collection trough. The support plate is slidably connected to the slide groove on the frame. When the collection trough is full of waste, the support plate is pulled out of the slide groove.
[0004] However, in order to cool the tool during lathe processing, cutting fluid spraying is often used to cool the tool during processing. This will cause the cutting fluid to mix with the waste produced by lathe processing, and traditional collection mechanisms are difficult to separate and process them. The cutting fluid can be recycled and reused, but the smaller debris produced by cutting needs to be thoroughly separated before it can be reused. Utility Model Content
[0005] In view of the above situation, in order to overcome the defects of the prior art, the purpose of the utility model is to provide a lathe waste separation mechanism, which can thoroughly separate the mixture of waste and cutting fluid generated in the lathe cutting process, not only can the cutting fluid be directly reused, but the solid waste is also easy to collect and reuse, which greatly reduces the waste of resources and reduces the production cost of the enterprise.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a lathe waste separation mechanism, comprising a separation box, wherein a multi-stage separation assembly is installed inside the separation box, and when in use, the device is placed under the lathe to be used, wherein a partition is provided inside the separation box, and the partition divides the interior of the separation box into a separation chamber and a collection chamber;
[0007] The multi-stage separation assembly comprises a first separation plate provided with filter holes, and the end of the first separation plate is connected to the collection chamber, and a material pushing assembly is installed on the first separation plate;
[0008] The multi-stage separation assembly further comprises a second separation plate provided with filter holes, wherein the filter holes of the second separation plate are smaller than the filter holes of the first separation plate, one end of the second separation plate is in communication with the collection chamber, and the second separation plate is located below the first separation plate;
[0009] The collecting chamber is provided with a receiving hopper connected to the separation chamber and the receiving hopper is located at one end away from the collecting chamber. The collecting chamber is provided with a discharge port connected to the collecting chamber, and a box door is installed at the discharge port. A drainage pipe connected to the separation chamber is installed at the bottom of the collecting chamber.
[0010] The receiving hopper is connected to the waste outlet of the lathe. When the lathe is working, the waste generated by the receiving hopper will enter the separation box. The waste and cutting fluid can be completely separated by a multi-stage separation device, so that the cutting fluid can be directly reused. A drain pipe connected to the separation chamber is installed at the bottom of the collecting chamber. By installing a water pump at the drain pipe, the cutting fluid after separation can be extracted and reused. The solid waste collected in the collecting chamber is regularly collected and reused, thereby reducing the production cost of the enterprise.
[0011] As a preferred technical solution of the utility model, the first separation plate is inclined in a direction away from the collecting chamber, and inclined baffles are installed on both sides of the first separation plate.
[0012] The inclined baffle plate can reduce the residual waste on the first separation plate, and the inclined first separation plate can prevent the cutting fluid from flowing into the collection chamber.
[0013] As a preferred technical solution of the utility model, the pushing assembly includes a rotating shaft whose axis is arranged parallel to the first separation plate and the rotating shaft is rotatably installed on the collecting chamber, the rotating shaft is provided with spiral blades, and a driving motor for driving the rotating shaft to rotate is installed on the collecting chamber.
[0014] The rotating shaft and the spiral blades rotate, thereby pushing the solid powder retained on the first separation plate to move toward the collecting chamber.
[0015] As a preferred technical solution of the utility model, the second separation plate is inclined toward the collecting chamber, and no filter hole is provided at one end of the second separation plate close to the first separation plate.
[0016] As a preferred technical solution of the utility model, a guide plate is provided above the filter holes of the second separation plate, and a gap is left between the guide plate and the second separation plate.
[0017] As a preferred technical solution of the utility model, it also includes a vibration component, which includes a plurality of springs installed at the bottom of the second separation plate, and the other end of the spring is installed on the separation box, the separation box is provided with an opening, and a vibration rod is installed on the second separation plate, the vibration rod extends out of the separation box through the opening, and an eccentric wheel is installed on the rotating shaft.
[0018] When the driving motor rotates, the eccentric wheel is driven to rotate, and the eccentric wheel contacts the vibration rod. Under the action of multiple springs, the second separation plate is continuously vibrated, so that the solid waste moves toward the collection chamber.
[0019] As a preferred technical solution of the present invention, the multi-stage separation assembly also includes a third separation plate located below the second separation plate, the third separation plate is made of permanent magnetic material, and the third separation plate is inclined in a direction away from the collection chamber, and one end of the third separation plate is connected to the collection chamber.
[0020] When the debris falls on the third separation plate, it is adsorbed by the third separation plate made of permanent magnet material, while the cutting fluid continues to flow downward and finally gathers at the bottom of the separation box.
[0021] As a preferred technical solution of the utility model, a scraper is slidably mounted on the third separation plate, and a pull rod is mounted on the scraper, and one end of the pull rod extends out of the separation box.
[0022] Pull the pull rod to make the scraper scrape off the debris on the third separation plate and drive it to move toward the collection chamber, and finally enter the collection chamber.
[0023] Compared with the prior art, the beneficial effects of the utility model are:
[0024] The waste material and cutting fluid can be completely separated by a multi-stage separation device, so that the cutting fluid can be directly reused, which reduces the use cost of the lathe and reduces the waste of resources.
[0025] The solid waste after separation can also be reused. The solid waste collected in the collection chamber can be collected and reused regularly to reduce the production cost of the enterprise. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a structural schematic diagram of the overall shaft side of the utility model.
[0027] Figure 2 It is a schematic diagram of the overall rear axonometric structure of the utility model.
[0028] Figure 3 It is a structural schematic diagram of the overall internal front of the utility model.
[0029] Figure 4It is a schematic diagram of the structure of the overall internal shaft side of the utility model.
[0030] Figure 5 It is a structural schematic diagram of a partially enlarged spring structure of the utility model. DETAILED DESCRIPTION
[0031] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0032] See also Figure 1-5, a lathe waste separation mechanism comprises a separation box 1, wherein a multi-stage separation assembly is installed inside the separation box 1, wherein a partition 10 is arranged inside the separation box 1, and the partition 10 divides the interior of the separation box 1 into a separation chamber 22 and a collection chamber 21, wherein a receiving hopper 2 connected to the separation chamber 22 is arranged on the collection chamber, and the receiving hopper 2 is located at an end away from the collection chamber 21, when in use, the device is placed under the lathe to be used, and the receiving hopper 2 is connected to the waste outlet of the lathe, when the waste generated by the lathe operation will enter the separation box 1 through the receiving hopper 2, the multi-stage separation assembly comprises a first separation plate 9 provided with filter holes, and the first separation plate 9 is provided with filter holes. The end of the separation plate 9 is connected to the collection chamber 21. A pushing assembly is installed on the first separation plate 9. The waste entering the separation box 1 is first separated by the first separation plate 9. Larger solid waste is retained on the first separation plate 9 and pushed into the collection chamber 21 by the pushing assembly. At the same time, smaller solid waste and cutting fluid mixture falls downward. The multi-stage separation assembly also includes a second separation plate 13 with filter holes, and the filter holes of the second separation plate 13 are smaller than the filter holes of the first separation plate 9. One end of the second separation plate 13 is connected to the collection chamber 21. The second separation plate 13 is located below the first separation plate 9. Smaller solid waste and The cutting fluid mixture falls onto the second separation plate 13, and the solid waste is further filtered. The debris solid waste and the cutting fluid mixture continue to fall downward. The multi-stage separation component also includes a third separation plate 15 located below the second separation plate 13. The third separation plate 15 is made of permanent magnetic material, and the third separation plate 15 is inclined in the direction away from the collection chamber 21. One end of the third separation plate 15 is connected to the collection chamber 21. When the debris waste falls on the third separation plate 15, it is adsorbed by the third separation plate 15 made of permanent magnetic material, and the cutting fluid will continue to flow downward and finally gather at the bottom of the separation box 1. At this time, the lathe waste and cutting fluid are separated. The waste and cutting fluid can be completely separated by a multi-stage separation device, so that the cutting fluid can be directly reused. A drain pipe 6 connected to the separation chamber 22 is installed at the bottom of the collecting chamber. A water pump is installed at the drain pipe 6 to extract and reuse the cutting fluid after separation, thereby reducing the use cost of the lathe and reducing the waste of resources. The fixed waste after separation can also be reused. The collecting chamber is provided with a discharge port 7 connected to the collecting chamber 21, and a box door 8 is installed at the discharge port 7. The solid waste collected in the collecting chamber 21 is regularly collected and reused, thereby reducing the production cost of the enterprise.
[0033] For other specific implementations of the present invention, see Figure 1-5The first separation plate 9 is inclined in the direction away from the collecting chamber 21, and inclined baffles 18 are installed on both sides of the first separation plate 9. The pushing assembly includes a rotating shaft 11 whose axis is parallel to the first separation plate 9 and the rotating shaft 11 is rotatably installed on the collecting chamber, a spiral blade 12 is provided on the rotating shaft 11, and a driving motor 3 for driving the rotating shaft 11 to rotate is installed on the collecting chamber.
[0034] When in use, the drive motor 3 is connected to a power source and started to drive the rotating shaft 11 and the spiral blade 12 to rotate, thereby pushing the solid powder retained on the first separation plate 9 to move toward the collecting chamber 21. The inclined baffle 18 can reduce the residue of waste on the first separation plate 9, and the inclined first separation plate 9 can prevent the cutting fluid from flowing into the collecting chamber 21.
[0035] For other specific implementations of the present invention, see Figure 1-5 The second separation plate 13 is inclined toward the collecting chamber 21, and the end of the second separation plate 13 close to the first separation plate 9 is not provided with a filter hole, and a guide plate 20 is provided above the filter hole of the second separation plate 13, and a gap is left between the guide plate 20 and the second separation plate 13, and also includes a vibration component, the vibration component includes a plurality of springs 14 installed at the bottom of the second separation plate 13, and the other end of the spring 14 is installed on the separation box 1, the separation box 1 is provided with an opening 23, and a vibration rod 5 is installed on the second separation plate 13, the vibration rod 5 extends out of the separation box 1 through the opening 23, and an eccentric wheel 4 is installed on the rotating shaft 11.
[0036] When in use, the waste separated by the first separation plate 9 will be further separated on the second separation plate 13. At the same time, when in use, it can be decided whether to use the second separation plate 13 according to the usage situation, or the first separation plate 9 and the third separation plate 15 can be directly used to separate the waste. When in use, after the waste and cutting fluid fall on the second separation plate 13, the cutting fluid will flow downward through the guide plate 20 and the filter hole, and may carry some debris solid waste. The solid waste retained on the second separation plate 13 will move toward the collection chamber 21 under the action of the inclined second separation plate 13 and the vibration assembly. When the drive motor 3 rotates, it will drive the eccentric wheel 4 to rotate, and the eccentric wheel 4 will contact the vibration rod 5. Under the action of multiple springs 14, the second separation plate 13 will vibrate continuously, thereby causing the solid waste to move toward the collection chamber 21.
[0037] For other specific implementations of the present invention, see Figure 3-4 A scraper 16 is slidably mounted on the third separation plate 15 , and a pull rod 17 is mounted on the scraper 16 , one end of the pull rod 17 extends out of the separation box 1 .
[0038] The third separation plate 15 will absorb the debris and waste that remain in the cutting fluid. After a period of use, you only need to pull the pull rod 17 to allow the scraper 16 to scrape off the debris on the third separation plate 15 and drive it to move toward the collection chamber 21, and finally enter the collection chamber 21.
[0039] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A lathe waste separation mechanism, comprising a separation box (1), wherein a multi-stage separation assembly is installed inside the separation box (1), It is characterized by: A partition (10) is provided inside the separation box (1), and the partition (10) divides the interior of the separation box (1) into a separation chamber (22) and a collection chamber (21); The multi-stage separation assembly comprises a first separation plate (9) provided with filter holes, and the end of the first separation plate (9) is connected to the collection chamber (21), and a material pushing assembly is installed on the first separation plate (9); The multi-stage separation assembly further comprises a second separation plate (13) provided with filter holes, wherein the filter holes of the second separation plate (13) are smaller than the filter holes of the first separation plate (9), one end of the second separation plate (13) is in communication with the collection chamber (21), and the second separation plate (13) is located below the first separation plate (9); The collecting chamber (21) is provided with a receiving hopper (2) connected to the separation chamber (22), and the receiving hopper (2) is located at an end away from the collecting chamber (21); the collecting chamber (21) is provided with a discharge port (7) connected to the collecting chamber (21), and a box door (8) is installed at the discharge port (7); and a drainage pipe (6) connected to the separation chamber (22) is installed at the bottom of the collecting chamber (21).
2. A lathe waste separation mechanism according to claim 1, characterized in that: The first separation plate (9) is inclined in a direction away from the collection chamber (21), and inclined baffles (18) are installed on both sides of the first separation plate (9).
3. A lathe waste separation mechanism according to claim 1, characterized in that: The pusher assembly comprises a rotating shaft (11) whose axis is arranged parallel to the first separation plate (9), and the rotating shaft (11) is rotatably mounted on the separation box (1), a spiral blade (12) is arranged on the rotating shaft (11), and a driving motor (3) for driving the rotating shaft (11) to rotate is installed on the collection chamber (21).
4. A lathe waste separation mechanism according to claim 1, characterized in that: The second separation plate (13) is inclined in the direction of the collecting chamber (21), and no filter hole is provided at one end of the second separation plate (13) close to the first separation plate (9).
5. A lathe waste separation mechanism according to claim 4, characterized in that: A guide plate (20) is provided above the filter holes of the second separation plate (13), and a gap is left between the guide plate (20) and the second separation plate (13).
6. A lathe waste separation mechanism according to claim 3, characterized in that: The invention also comprises a vibration assembly, wherein the vibration assembly comprises a plurality of springs (14) mounted at the bottom of the second separation plate (13), and the other end of the spring (14) is mounted on the separation box (1), the separation box (1) is provided with an opening (23), and a vibration rod (5) is mounted on the second separation plate (13), and the vibration rod (5) extends out of the separation box (1) through the opening (23), and an eccentric wheel (4) is mounted on the rotating shaft (11).
7. A lathe waste separation mechanism according to claim 1, characterized in that: The multi-stage separation assembly further comprises a third separation plate (15) located below the second separation plate (13); the third separation plate (15) is made of a permanent magnetic material, and the third separation plate (15) is inclined in a direction away from the collection chamber (21); one end of the third separation plate (15) is connected to the collection chamber (21).
8. A lathe waste separation mechanism according to claim 7, characterized in that: A scraper (16) is slidably mounted on the third separation plate (15), and a pull rod (17) is mounted on the scraper (16), one end of the pull rod (17) protruding from the separation box (1).