Valve flange grinding device for valve machining

By designing an automated valve flange grinding device, the automatic flange flange and double-sided grinding are realized by using the motor-driven moving and rotating mechanism, which solves the problem of low manual flange efficiency in the prior art, improves processing efficiency and saves labor.

CN222570124UInactive Publication Date: 2025-03-07LIAOYANG HUIXIN STEEL PROCESSING CO LTD
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Patent Information

Application Number
CN202421107371.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-21
Publication Date
2025-03-07
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Existing valve flange grinding devices require manual flange flange flange turn, resulting in inefficiency and waste of labor.

Method used

A valve flange grinding device for valve processing is designed, using a motor-driven moving mechanism and rotating mechanism, and automatically fix and flip the flange through the limiting plate and clamping mechanism to realize automatic double-sided grinding.

Benefits of technology

The automatic flange flip and double-sided polishing of the flange are realized, saving time and labor in manual flip and improving processing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The valve flange polishing device for valve machining comprises a workbench, a U-shaped plate is fixedly installed on one side of the workbench, a first moving block is installed on the top of the U-shaped plate through a first moving mechanism, a first connecting plate is installed on one side of the first moving block through a first rotating mechanism, and a second connecting plate is installed on the other side of the first connecting plate through a second rotating mechanism. A clamping mechanism is arranged on one side of the first connecting plate, a limiting plate is mounted on one side of the workbench through a second moving mechanism, a second connecting plate is mounted at the top of the U-shaped plate through a pushing mechanism, and a first grinding plate is mounted at the bottom of the second connecting plate through a second rotating mechanism. The two sets of first electric push rods drive the two sets of clamping plates to move in the opposite directions, a flange can be clamped through the two sets of clamping plates, after clamping is completed, the flange is driven by the first motor to ascend, after the flange ascends to the height capable of being overturned, the flange is driven by the second motor to rotate, and then the flange can be overturned.
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Description

Technical Field

[0001] The utility model relates to the technical field of valve processing, in particular to a valve flange grinding device for valve processing. Background Art

[0002] Valves are pipeline accessories used to open and close pipelines, control flow direction, and adjust and control the parameters (temperature, pressure, and flow) of the conveying medium. According to their functions, they can be divided into shut-off valves, check valves, regulating valves, etc. When installing the valves, flanges are usually used. During the production and processing of the flanges, the flanges usually need to be polished and set.

[0003] When a flange is polished using a polishing device, the flange is usually inserted into the hole through a positioning column to fix it, and then the flange is polished by a polishing mechanism. After polishing one side, the flange needs to be manually turned over, and then the other side of the flange is polished. This process requires manual flipping of the flange, which wastes manpower, is not conducive to automatic polishing of both sides of the flange, and is not conducive to the use of the polishing device. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model provides a valve flange grinding device for valve processing, which solves the problems in the above-mentioned background technology.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A valve flange grinding device for valve processing comprises a workbench, a U-shaped plate is fixedly installed on one side of the workbench, a first moving block is installed on the top of the U-shaped plate through a first moving mechanism, a first connecting plate is installed on one side of the first moving block through a first rotating mechanism, a clamping mechanism is provided on one side of the first connecting plate, a limiting plate is installed on one side of the workbench through a second moving mechanism, a second connecting plate is installed on the top of the U-shaped plate through a pushing mechanism, a first grinding plate is installed on the bottom of the second connecting plate through a second rotating mechanism, and a second grinding plate is fixedly installed on the bottom of the first grinding plate.

[0007] Preferably, the first moving mechanism includes a first motor fixedly mounted on the top of the U-shaped plate, a screw rod is fixedly mounted on the output end of the first motor, a surface thread of the first moving block is sleeved on the surface of the screw rod, a first slide groove is provided on the inner wall of the U-shaped plate, and the inner wall of the first slide groove fits the surface of the first moving block.

[0008] Preferably, the first rotating mechanism comprises a second motor fixedly mounted on one side of the first moving block, a first rotating rod fixedly mounted on an output end of the second motor, and one end of the first rotating rod is fixedly mounted on one side of the first connecting plate.

[0009] Preferably, the clamping mechanism includes a first electric push rod fixedly mounted on one side of the first connecting plate, a clamping plate fixedly mounted on an output end of the first electric push rod, and the first electric push rod and the clamping plate are two sets in number and symmetrically arranged.

[0010] Preferably, the second moving mechanism includes a third motor fixedly mounted on one side of the workbench, a bidirectional threaded rod fixedly mounted on the output end of the third motor, a second moving block is provided with a threaded sleeve on the surface of the bidirectional threaded rod, the top of the second moving block and the bottom of the limit plate are fixedly mounted, a second slide groove is provided on the top of the workbench, the inner wall of the second slide groove is in contact with the surface of the second moving block, and the number of the second moving blocks and the limit plates is two groups and they are symmetrically arranged.

[0011] Preferably, the pushing mechanism includes a second electric push rod fixedly mounted on the top of the U-shaped plate, a push plate fixedly mounted on the output end of the second electric push rod, and the bottom of the push plate and the top of the second connecting plate are fixedly mounted.

[0012] Preferably, the second rotating mechanism comprises a fourth motor fixedly mounted on the bottom of the second connecting plate, a second rotating rod fixedly mounted on the output end of the fourth motor, and one end of the second rotating rod is fixedly mounted on the top of the first grinding plate.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] 1. The two groups of limit plates are driven by the third motor to move in opposite directions, so that the two groups of limit plates fix the flange, the first grinding plate and the second grinding plate are driven to rotate by the fourth motor, and the first grinding plate and the second grinding plate are driven to descend by the second electric push rod, so that the top and surface of the flange can be polished, the first grinding plate and the second grinding plate are driven to rise by the second electric push rod, and the third motor drives the two groups of limit plates to move toward each other, so that the flange is loosened.

[0015] 2. The two sets of clamping plates are driven by two sets of first electric push rods to move toward each other, so that the flange can be clamped by the two sets of clamping plates. After clamping, the flange is driven to rise by the first motor. After rising to a flippable height, the flange is driven to rotate by the second motor to flip the flange. The flange is driven by the first motor to loosen the clamping plates, and the above-mentioned polishing steps are repeated to polish the other side of the flange, thereby achieving the purpose of facilitating the flipping of the flange, automatically polishing both sides of the flange, eliminating the need for manual flipping of the flange, and saving labor. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a structural schematic diagram of the positive equalization diagram of the utility model;

[0017] Figure 2 It is a schematic diagram of the structure of the utility model in a sectional top view;

[0018] Figure 3 It is a structural schematic diagram of the front cross-sectional view of the utility model;

[0019] Figure 4 It is a structural schematic diagram of a partial diagram of the utility model.

[0020] In the figure: 1. workbench; 2. U-shaped plate; 3. first motor; 4. screw; 5. first moving block; 6. second motor; 7. first rotating rod; 8. first connecting plate; 9. first electric push rod; 10. clamping plate; 11. third motor; 12. bidirectional threaded rod; 13. second moving block; 14. limit plate; 15. second electric push rod; 16. push plate; 17. second connecting plate; 18. fourth motor; 19. second rotating rod; 20. first grinding plate; 21. second grinding plate; 22. first slide groove; 23. second slide groove. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] Example: Refer to Figure 1-4The utility model provides a technical solution, a valve flange grinding device for valve processing, comprising a workbench 1, a U-shaped plate 2 is fixedly installed on one side of the workbench 1, a first moving block 5 is installed on the top of the U-shaped plate 2 through a first moving mechanism, the first moving mechanism comprises a first motor 3 fixedly installed on the top of the U-shaped plate 2, a screw rod 4 is fixedly installed on the output end of the first motor 3, the surface thread sleeve of the first moving block 5 is arranged on the surface of the screw rod 4, and it is convenient to drive the first moving block 5 to move, a first slide groove 22 is opened on the inner wall of the U-shaped plate 2, the inner wall of the first slide groove 22 is in contact with the surface of the first moving block 5, the first moving block 5 is limited, so that the movement of the first moving block 5 is more stable, a first connecting plate 8 is installed on one side of the first moving block 5 through a first rotating mechanism, the first rotating mechanism comprises a second motor 6 fixedly installed on one side of the first moving block 5, a first rotating rod 7 is fixedly installed on the output end of the second motor 6, one end of the first rotating rod 7 and one side of the first connecting plate 8 are fixedly installed, so as to drive the first connecting plate 8 to rotate.

[0023] Specifically, a clamping mechanism is provided on one side of the first connecting plate 8, and the clamping mechanism includes a first electric push rod 9 fixedly installed on one side of the first connecting plate 8, and a clamping plate 10 is fixedly installed on the output end of the first electric push rod 9. The number of the first electric push rod 9 and the clamping plate 10 is two groups and they are symmetrically arranged, which is convenient for clamping by two groups of clamping plates 10. A limiting plate 14 is installed on one side of the workbench 1 through a second moving mechanism. The second moving mechanism includes a third motor 11 fixedly installed on one side of the workbench 1, and a bidirectional threaded rod 12 is fixedly installed on the output end of the third motor 11. The surface thread sleeve of the bidirectional threaded rod 12 is provided with a second moving block 13, and the top of the second moving block 13 and the bottom of the limiting plate 14 are fixedly installed. A second slide groove 23 is provided on the top of the workbench 1, and the inner wall of the second slide groove 23 fits with the surface of the second moving block 13 to limit the second moving block 13, so that the movement of the second moving block 13 is more stable. The number of the second moving block 13 and the limiting plate 14 is two groups and they are symmetrically arranged, which is convenient for driving the two groups of limiting plates 14 to move toward or oppositely. A second connecting plate 17 is installed on the top of the U-shaped plate 2 through a pushing mechanism. The pushing mechanism includes a second electric push rod 15 fixedly installed on the top of the U-shaped plate 2, and a push plate 16 is fixedly installed on the output end of the second electric push rod 15. The bottom of the push plate 16 is fixedly installed on the top of the second connecting plate 17, which is convenient for driving the second connecting plate 17 to move up and down.

[0024] Specifically, the bottom of the second connecting plate 17 is equipped with a first grinding plate 20 through a second rotating mechanism, and the second rotating mechanism includes a fourth motor 18 fixedly installed at the bottom of the second connecting plate 17, and a second rotating rod 19 is fixedly installed at the output end of the fourth motor 18, and one end of the second rotating rod 19 is fixedly installed at the top of the first grinding plate 20, and a second grinding plate 21 is fixedly installed at the bottom of the first grinding plate 20, and the two groups of limit plates 14 are driven by the third motor 11 to move in opposite directions, so that the two groups of limit plates 14 fix their flanges, and the first grinding plate 20 and the second grinding plate 21 are driven to rotate by the fourth motor 18, and at the same time, the first grinding plate 20 and the second grinding plate 21 are driven to descend by the second electric push rod 15, so that the top and surface of the flange can be polished, The first grinding plate 20 and the second grinding plate 21 are driven to rise by the second electric push rod 15, and at the same time, the third motor 11 drives the two groups of limit plates 14 to move toward each other, so that the flange is loosened, and the two groups of first electric push rods 9 drive the two groups of clamping plates 10 to move toward each other, so that the flange can be clamped by the two groups of clamping plates 10. After clamping, the flange is driven to rise by the first motor 3. After rising to a flippable height, the flange is driven to rotate by the second motor 6, so that the flange can be flipped, and the flange is driven by the first motor 3 to loosen the clamping plate 10. Repeat the above-mentioned grinding steps to grind the other side of the flange, thereby achieving the purpose of facilitating the flipping of the flange, so that the flange can be automatically polished on both sides, so that there is no need to manually flip the flange, saving labor.

[0025] The electrical components mentioned in this article are all connected to an external main controller and 220V mains electricity, and the main controller can be a conventional known device for controlling a computer or the like.

[0026] When in use: When using the valve flange grinding device for valve processing, by placing the flange on the top of the workbench 1, the two groups of limit plates 14 are located in the middle of the flange, and the bidirectional threaded rod 12 is driven to rotate by the third motor 11, and the bidirectional threaded rod 12 drives the two groups of second moving blocks 13 to move oppositely, and the second moving blocks 13 drive the two groups of limit plates 14 to move oppositely, so that the two groups of limit plates 14 fix their flanges. After fixing, the second rotating rod 19 is driven to rotate by the fourth motor 18, and the second rotating rod 19 drives the first grinding plate 20 and the second grinding plate 21 to rotate, and at the same time, the push plate 16 is driven to descend by the second electric push rod 15, and the push plate 16 drives the first grinding plate 20 and the second grinding plate 21 to descend, so that the top and surface of the flange can be polished. After polishing, the first grinding plate 20 and the second grinding plate 21 are driven to rise by the second electric push rod 15, and at the same time, the third motor 11 drives the two The two limit plates 14 are moved toward each other to release the flange, and the two groups of first electric push rods 9 drive the two groups of clamping plates 10 to move toward each other, and the flange can be clamped by the two groups of clamping plates 10. After clamping, the first motor 3 drives the screw rod 4 to rotate, and the screw rod 4 drives the first moving block 5 to rise, and the first moving block 5 drives the flange to rise. After rising to a reversible height, the first rotating rod 7 is driven by the second motor 6 to rotate, and the first rotating rod 7 drives the first connecting plate 8 to rotate, and the first connecting plate 8 drives the flange to rotate, and the flange can be reversed, and the flange is driven by the first motor 3 to descend to the top of the workbench 1, and the clamping plate 10 is driven by the first electric push rod 9 to release the flange, and the above-mentioned grinding steps are repeated to grind the other side of the flange, thereby achieving the purpose of facilitating the reversal of the flange, so that the double-sided grinding of the flange is automatically performed, so that there is no need to manually flip the flange, thereby saving labor.

[0027] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0028] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A valve flange grinding device for valve processing, comprising a workbench (1), characterized in that: A U-shaped plate (2) is fixedly mounted on one side of the workbench (1); a first moving block (5) is mounted on the top of the U-shaped plate (2) via a first moving mechanism; a first connecting plate (8) is mounted on one side of the first moving block (5) via a first rotating mechanism; a clamping mechanism is provided on one side of the first connecting plate (8); a limiting plate (14) is mounted on one side of the workbench (1) via a second moving mechanism; a second connecting plate (17) is mounted on the top of the U-shaped plate (2) via a pushing mechanism; a first grinding plate (20) is mounted on the bottom of the second connecting plate (17) via a second rotating mechanism; and a second grinding plate (21) is fixedly mounted on the bottom of the first grinding plate (20).

2. A valve flange grinding device for valve processing according to claim 1, characterized in that: The first moving mechanism comprises a first motor (3) fixedly mounted on the top of the U-shaped plate (2); a screw rod (4) is fixedly mounted on the output end of the first motor (3); a surface of the first moving block (5) is threadedly sleeved on the surface of the screw rod (4); a first sliding groove (22) is formed on the inner wall of the U-shaped plate (2); and the inner wall of the first sliding groove (22) is in contact with the surface of the first moving block (5).

3. A valve flange grinding device for valve processing according to claim 1, characterized in that: The first rotating mechanism comprises a second motor (6) fixedly mounted on one side of the first moving block (5); a first rotating rod (7) is fixedly mounted on the output end of the second motor (6); one end of the first rotating rod (7) is fixedly mounted on one side of the first connecting plate (8).

4. A valve flange grinding device for valve processing according to claim 1, characterized in that: The clamping mechanism comprises a first electric push rod (9) fixedly mounted on one side of a first connecting plate (8), a clamping plate (10) fixedly mounted on the output end of the first electric push rod (9), and the first electric push rod (9) and the clamping plate (10) are provided in two groups and are symmetrically arranged.

5. A valve flange grinding device for valve processing according to claim 1, characterized in that: The second moving mechanism comprises a third motor (11) fixedly mounted on one side of the workbench (1); a bidirectional threaded rod (12) is fixedly mounted on the output end of the third motor (11); a second moving block (13) is threadedly sleeved on the surface of the bidirectional threaded rod (12); the top of the second moving block (13) and the bottom of the limiting plate (14) are fixedly mounted; a second sliding groove (23) is provided on the top of the workbench (1); the inner wall of the second sliding groove (23) is in contact with the surface of the second moving block (13); the number of the second moving block (13) and the limiting plate (14) is two groups and they are symmetrically arranged.

6. A valve flange grinding device for valve processing according to claim 1, characterized in that: The pushing mechanism comprises a second electric push rod (15) fixedly mounted on the top of the U-shaped plate (2), a push plate (16) fixedly mounted on the output end of the second electric push rod (15), and the bottom of the push plate (16) and the top of the second connecting plate (17) are fixedly mounted.

7. A valve flange grinding device for valve processing according to claim 1, characterized in that: The second rotating mechanism comprises a fourth motor (18) fixedly mounted on the bottom of the second connecting plate (17); a second rotating rod (19) is fixedly mounted on the output end of the fourth motor (18); one end of the second rotating rod (19) is fixedly mounted on the top of the first grinding plate (20).

Citation Information

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