Surface grinding equipment for boiler manufacturing

By designing a boiler surface grinding equipment with mechanical structure driven by cylinders and motors, the problem of low surface grinding efficiency in the prior art is solved, and a comprehensive and efficient grinding treatment is achieved.

CN222627252UActive Publication Date: 2025-03-18HEBEI REHUA BOILER CO LTD
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Patent Information

Application Number
CN202420350945.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-26
Publication Date
2025-03-18
Estimated Expiration
2034-02-26

AI Technical Summary

Technical Problem

Most existing boilers rely on manual labor when grinding surfaces, resulting in low efficiency and difficulty in achieving comprehensive grinding.

Method used

A surface grinding equipment for boiler manufacturing is designed, using a mechanical structure driven by cylinders and motors. Through parts such as clamping seats, lifting seats, guide blocks and grinding wheels, limit clamping and all-round grinding of boiler positions are achieved.

Benefits of technology

It improves the efficiency and practicality of boiler surface grinding, can achieve comprehensive grinding treatment, and reduces the time and labor of manual operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The surface polishing equipment for boiler manufacturing comprises a base, a stand column is vertically installed on one side of the top end of the base, the other end of the stand column is fixedly connected with a top beam, a first air cylinder is distributed on one side of the stand column, and a lifting base is fixedly installed at the top end of the first air cylinder; a guide block is arranged on the side wall of one end of the lifting base, a second air cylinder is arranged on the inner side wall of the lifting base, and the other end of the second air cylinder is fixedly connected with an adjusting plate. By means of combined use of a first air cylinder, a second air cylinder, a first motor and a clamping seat, the position of the boiler can be limited and clamped according to the actual use requirement, by means of cooperation of the first motor, subsequent overturning of the boiler can be conveniently achieved, and then the boiler can be conveniently polished conveniently when the boiler is polished subsequently. And therefore, the grinding efficiency of the whole device and the practicability of the whole device are improved.
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Description

Technical Field

[0001] The utility model relates to the field of surface grinding equipment for boiler manufacturing, in particular to surface grinding equipment for boiler manufacturing. Background Art

[0002] A boiler is an energy conversion device. The energy input to the boiler includes chemical energy and electrical energy in the fuel, and the boiler outputs steam, high-temperature water or organic heat carrier with a certain amount of thermal energy. Most boilers are manufactured using processes such as welding.

[0003] For example, a surface grinding device for boiler manufacturing disclosed in the utility model with authorization announcement number CN219853664U utilizes a slide rail plate to ensure the stability and movement range of the entire device including a movable plate, a load-bearing support column and a connecting block. The movable plate drives the load-bearing support column and the connecting block to move in a vertical direction to realize the lifting and lowering effect of the device, thereby acting on the grinding device, which is beneficial to control the grinding device. However, when grinding the surface of existing boilers, most of them are done manually. However, manual grinding is not only time-consuming and labor-intensive, but also inefficient, and it is difficult to effectively achieve all-round grinding of the boiler. Utility Model Content

[0004] In order to overcome the deficiencies of the prior art, the utility model provides a surface grinding device for boiler manufacturing, which can solve the problem that the existing surface grinding device for boiler manufacturing utilizes a slide rail plate to ensure the stability and movement range of the entire device including a movable plate, a load-bearing support column and a connecting block, and drives the load-bearing support column and the connecting block to move in a vertical direction through the movable plate, so as to realize the lifting and lowering effect of the device, thereby acting on the grinding device, which is beneficial to control the grinding device. However, when grinding the surface of the existing boiler, most of them are done manually, but the manual grinding method is not only time-consuming and labor-intensive, but also inefficient, and it is difficult to effectively realize the technical problem of all-round grinding of the boiler.

[0005] In order to solve the above technical problems, the utility model provides the following technical solutions: a surface grinding equipment for boiler manufacturing, comprising a base, a column is vertically installed on one side of the top of the base, and the other end of the column is fixedly connected to a top beam, a first cylinder is distributed on one side of the column, and a lifting seat is fixedly installed on the top of the first cylinder, a guide block is provided on the side wall of one end of the lifting seat, a second cylinder is provided on the inner side wall of the lifting seat, and the other end of the second cylinder is fixedly connected to an adjustment plate, a first motor is provided in the middle of one end of the adjustment plate, a side of the adjustment plate away from the first motor is rotatably connected to a clamping seat, and an adjustment structure is provided on the inner side of the top beam.

[0006] As a preferred technical solution of the utility model, the adjustment structure includes a third cylinder, a movable seat and a slider. The third cylinder is fixedly installed on the inner wall of the top beam, and one end of the third cylinder is fixedly connected to the movable seat, and one end of the movable seat is fixedly installed with a slider.

[0007] As a preferred technical solution of the utility model, a fourth cylinder is fixedly installed on the bottom of the movable seat, and a lifting plate is fixedly connected to the bottom of the fourth cylinder, a movable seat is distributed on the other side of the lifting plate, and a second motor is installed in the middle of the bottom end of the movable seat, a grinding wheel is connected to the output end of the second motor, a guide rod is vertically installed on one side of the top end of the movable seat, and a spring is sleeved on the outer surface of the guide rod.

[0008] As a preferred technical solution of the utility model, the inner cavity of the base is provided with a guide seat, and an exhaust fan is installed on the inner side of the bottom of the guide seat, a filter plate is distributed below the exhaust fan, and a dust removal plate is distributed on the other side of the filter plate.

[0009] As a preferred technical solution of the utility model, the lifting seat is slidably connected to the column through the guide block, and the lifting seat is symmetrically distributed along the vertical center line of the base.

[0010] As a preferred technical solution of the utility model, the movable seat is slidably connected to the lifting plate through the guide rod, and the movable seat and the lifting plate are distributed in parallel.

[0011] Compared with the prior art, the utility model can achieve the following beneficial effects:

[0012] 1. By using the first cylinder, the second cylinder, the first motor and the clamping seat, the position of the boiler can be limited and clamped according to actual use requirements. With the setting of the first motor, it is convenient to realize the subsequent flipping of the boiler, and then it is convenient to perform all-round polishing on the boiler in the subsequent polishing process, thereby improving the polishing efficiency and practicality of the entire device;

[0013] 2. By using the combination of the movable seat, guide rod and spring, the subsequent grinding wheel can be effectively attached to the surface of the boiler, which is convenient for the subsequent effective grinding of the boiler. When the movable seat moves longitudinally, it will drive the guide rod to slide along the lifting plate. At the same time, the spring will also deform and generate a reverse force. Combined with the generation of this reverse force, the movable seat can be pushed in the reverse direction, so that the grinding wheel can effectively fit the surface of the boiler. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1This is a schematic diagram of the structure of the surface grinding equipment used in boiler manufacturing of the utility model;

[0015] Figure 2 It is a side view structural diagram of the lifting seat of the surface grinding equipment for boiler manufacturing of the utility model;

[0016] Figure 3 This is a schematic diagram of the structure of the movable seat of the surface grinding equipment for boiler manufacturing of the utility model when viewed from above;

[0017] Figure 4 This is a schematic diagram of the cross-sectional structure of the base of the surface grinding equipment used in boiler manufacturing of the utility model;

[0018] Among them: 1. base; 2. column; 3. top beam; 4. first cylinder; 5. lifting seat; 6. guide block; 7. second cylinder; 8. adjustment plate; 9. first motor; 10. clamping seat; 11. third cylinder; 12. moving seat; 13. slider; 14. fourth cylinder; 15. lifting plate; 16. movable seat; 17. second motor; 18. grinding wheel; 19. guide rod; 20. spring; 21. guide seat; 22. exhaust fan; 23. filter plate; 24. dust removal plate. DETAILED DESCRIPTION

[0019] In order to make the technical means, creative features, objectives and effects of the present invention easy to understand, the present invention is further described below in conjunction with specific embodiments, but the following embodiments are only preferred embodiments of the present invention, not all. Based on the embodiments in the implementation mode, other embodiments obtained by those skilled in the art without creative work are all within the protection scope of the present invention.

[0020] Example

[0021] Please refer to Figure 1 , Figure 3 and Figure 4 As shown, the utility model provides a surface grinding device for boiler manufacturing, comprising a base 1, a column 2 is vertically installed on one side of the top of the base 1, and the other end of the column 2 is fixedly connected to a top beam 3, a first cylinder 4 is distributed on one side of the column 2, and a lifting seat 5 is fixedly installed on the top of the first cylinder 4, a guide block 6 is arranged on the side wall of one end of the lifting seat 5, a second cylinder 7 is arranged on the inner side wall of the lifting seat 5, and an adjusting plate 8 is fixedly connected to the other end of the second cylinder 7, a first motor 9 is arranged in the middle of one end of the adjusting plate 8, a clamping seat 10 is rotatably connected to the side of the adjusting plate 8 away from the first motor 9, an adjusting structure is arranged on the inner side of the top beam 3, a guide seat 21 is arranged in the inner cavity of the base 1, and an exhaust fan 22 is installed on the inner side of the bottom of the guide seat 21, a filter plate 23 is distributed below the exhaust fan 22, and a dust removal plate 24 is distributed on the other side of the filter plate 23;

[0022] When in use, firstly, the two clamping seats 10 are used to clamp and limit the position of the boiler, and then the grinding wheel 18 is used to grind the surface of the boiler. The dust and other impurities generated during grinding will be sucked into the inner cavity of the base 1 through the air inlet groove opened at the top of the base 1 under the operation of the exhaust fan 22, and circulate along the guide seat 21. The surface of the guide seat 21 is provided with honeycomb holes and inclined surfaces, which can simply filter and remove impurities from the air mixed with dust, and then the filter plate 23 is used to perform secondary purification on the air mixed with impurities. The dust removal plate 24 can effectively remove dust particles in the air.

[0023] As a further implementation of this embodiment, Figure 1 , Figure 2 and Figure 3 As shown, a first cylinder 4 is distributed on one side of the column 2, and a lifting seat 5 is fixedly installed on the top of the first cylinder 4. The lifting seat 5 is slidably connected to the column 2 through a guide block 6, and the lifting seat 5 is symmetrically distributed along the vertical center line of the base 1. A guide block 6 is provided on the side wall of one end of the lifting seat 5, and a second cylinder 7 is provided on the inner side wall of the lifting seat 5, and an adjustment plate 8 is fixedly connected to the other end of the second cylinder 7. A first motor 9 is provided in the middle of one end of the adjustment plate 8, and a clamping seat 10 is rotatably connected to the side of the adjustment plate 8 away from the first motor 9. An adjustment structure is provided on the inner side of the top beam 3, and the adjustment structure includes a third cylinder 11, a moving seat 12 and a slider 13. The third cylinder 11 is fixedly installed on the top beam 3. The inner wall of the beam 3, and one end of the third cylinder 11 is fixedly connected to a moving seat 12, one end of the moving seat 12 is fixedly installed with a slider 13, the bottom of the moving seat 12 is fixedly installed with a fourth cylinder 14, and the bottom of the fourth cylinder 14 is fixedly connected with a lifting plate 15, a movable seat 16 is distributed on the other side of the lifting plate 15, and a second motor 17 is installed in the middle of the bottom end of the movable seat 16, the movable seat 16 is slidably connected with the lifting plate 15 through a guide rod 19, and the movable seat 16 and the lifting plate 15 are distributed in parallel, the output end of the second motor 17 is connected to a grinding wheel 18, a guide rod 19 is vertically installed on one side of the top of the movable seat 16, and a spring 20 is sleeved on the outer surface of the guide rod 19;

[0024] When in use, first place the boiler on the top of the two clamping seats 10, so that the bottom periphery of the boiler is placed in the arc groove opened on the top of the clamping seat 10, then the second cylinder 7 pushes the adjusting plate 8 horizontally, and then the adjusting plate 8 moves horizontally to drive the clamping seat 10 to move accordingly, and then the clamping seat 10 is used to effectively limit the clamping of the boiler, then the first cylinder 4 pushes the lifting seat 5 longitudinally, and then the lifting seat 5 drives the guide block 6 to move longitudinally along the column 2 to achieve the adjustment of the height of the boiler position, which is convenient for the subsequent better grinding of the boiler. After the position of the boiler is fixed, the third cylinder 11 works to push the moving seat 12 horizontally, and then the moving seat 12 drives the slider 13 to slide horizontally along the inner side wall of the top beam 3, thereby improving the stability of the moving seat 12 during the horizontal movement. At the same time, when the moving seat 12 moves horizontally, The grinding wheel 18 connected to the bottom is driven to adjust its lateral position, and then the fourth cylinder 14 works to longitudinally push the lifting plate 15 fixedly connected to the bottom, so that the lifting plate 15 longitudinally pushes the movable seat 16 connected to the bottom, and then the movable seat 16 longitudinally pushes the grinding wheel 18 through the second motor 17, and makes the grinding wheel 18 fit the surface of the boiler, and then the second motor 17 works to realize the rotation of the grinding wheel 18, thereby effectively grinding the surface of the boiler, and at the same time, when the grinding wheel 18 fits the surface of the boiler, the movable seat 16 pushes the guide rod 19 in the reverse direction, and then the guide rod 19 moves longitudinally along the lifting plate 15, and the spring 20 is deformed to generate a reverse force, and the reverse force can be used to effectively make the grinding wheel 18 fit better with the surface of the boiler, thereby improving the subsequent grinding effect;

[0025] Specific working principle:

[0026] The boiler is placed on the top of the two clamping seats 10 so that the bottom periphery of the boiler is placed in the arc groove opened on the top of the clamping seat 10. Then the second cylinder 7 pushes the adjusting plate 8 horizontally, and the adjusting plate 8 moves horizontally to drive the clamping seat 10 to move accordingly. The clamping seat 10 is used to effectively limit and clamp the boiler. Then the first cylinder 4 pushes the lifting seat 5 longitudinally, and then the lifting seat 5 drives the guide block 6 to move longitudinally along the column 2 to adjust the height of the boiler position, which is convenient for subsequent better grinding of the boiler. After the position of the boiler is fixed, the third cylinder 11 works to push the moving seat 12 horizontally, and then the moving seat 12 drives the slider 13 to slide horizontally along the inner wall of the top beam 3 to improve the stability of the moving seat 12 during the horizontal movement. At the same time, when the moving seat 12 moves horizontally, it will drive the grinding wheel 18 connected to its bottom to adjust its horizontal position accordingly. Then the fourth cylinder 14 works to longitudinally push the lifting plate 15 fixedly connected to its bottom, so that the lifting plate 15 longitudinally pushes the movable seat 16 connected to its bottom, and then the movable seat 16 passes through the second The motor 17 pushes the grinding wheel 18 longitudinally and makes the grinding wheel 18 fit with the surface of the boiler. Then, the second motor 17 works to realize the rotation of the grinding wheel 18, thereby effectively grinding the surface of the boiler. At the same time, when the grinding wheel 18 fits with the surface of the boiler, the movable seat 16 pushes the guide rod 19 in the opposite direction, and then the guide rod 19 moves longitudinally along the lifting plate 15, and the spring 20 is deformed to generate a reverse force. The reverse force can effectively make the grinding wheel 18 fit better with the surface of the boiler. The dust and other impurities generated during grinding will be sucked into the inner cavity of the base 1 through the air inlet groove opened at the top of the base 1 under the operation of the exhaust fan 22, and circulate along the guide seat 21. The surface of the guide seat 21 is provided with honeycomb holes and inclined surfaces, which can simply filter and remove impurities from the air mixed with dust, and then use the filter plate 23 to perform secondary purification on the air mixed with impurities. The dust removal plate 24 can effectively remove dust particles in the air.

[0027] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A surface grinding device for boiler manufacturing, comprising a base (1), characterized in that: A column (2) is vertically mounted on one side of the top end of the base (1), and the other end of the column (2) is fixedly connected to a top beam (3), a first cylinder (4) is distributed on one side of the column (2), and a lifting seat (5) is fixedly mounted on the top end of the first cylinder (4), a guide block (6) is arranged on the side wall of one end of the lifting seat (5), a second cylinder (7) is arranged on the inner side wall of the lifting seat (5), and an adjustment plate (8) is fixedly connected to the other end of the second cylinder (7), a first motor (9) is arranged in the middle of one end of the adjustment plate (8), a clamping seat (10) is rotatably connected to the side of the adjustment plate (8) away from the first motor (9), and an adjustment structure is arranged on the inner side of the top beam (3).

2. The surface grinding equipment for boiler manufacturing according to claim 1, characterized in that: The adjustment structure comprises a third cylinder (11), a movable seat (12) and a sliding block (13); the third cylinder (11) is fixedly mounted on the inner side wall of the top beam (3); one end of the third cylinder (11) is fixedly connected to the movable seat (12); and one end of the movable seat (12) is fixedly mounted to the sliding block (13).

3. The surface grinding equipment for boiler manufacturing according to claim 2, characterized in that: A fourth cylinder (14) is fixedly mounted on the bottom of the movable seat (12), and a lifting plate (15) is fixedly connected to the bottom of the fourth cylinder (14), a movable seat (16) is distributed on the other side of the lifting plate (15), and a second motor (17) is mounted in the middle of the bottom end of the movable seat (16), and a grinding wheel (18) is connected to the output end of the second motor (17), and a guide rod (19) is vertically mounted on one side of the top end of the movable seat (16), and a spring (20) is sleeved on the outer surface of the guide rod (19).

4. The surface grinding equipment for boiler manufacturing according to claim 1, characterized in that: The inner cavity of the base (1) is provided with a flow guide seat (21), and an exhaust fan (22) is installed on the inner side of the bottom of the flow guide seat (21), a filter plate (23) is distributed below the exhaust fan (22), and a dust removal plate (24) is distributed on the other side of the filter plate (23).

5. The surface grinding equipment for boiler manufacturing according to claim 1, characterized in that: The lifting seat (5) is slidably connected to the column (2) via the guide block (6), and the lifting seat (5) is symmetrically distributed along the vertical center line of the base (1).

6. The surface grinding equipment for boiler manufacturing according to claim 3, characterized in that: The movable seat (16) is slidably connected to the lifting plate (15) via the guide rod (19), and the movable seat (16) and the lifting plate (15) are distributed in parallel.

Citation Information

Patent Citations

  • Surface grinding equipment for boiler manufacturing

    CN219853664U