Material arranging device

Abstract

The utility model relates to the technical field of medicine detection, in particular to a material arranging device which comprises a mounting frame and a driving mechanism, the mounting frame is provided with a shaping mechanism and a scattering mechanism, and the scattering mechanism is used for scattering materials in a conveying area. The shaping mechanism is used for pushing the scattered materials into the material containing grooves in the conveying area, and the driving mechanism is in driving connection with the scattering mechanism. According to the material arranging device, materials can be shaped and conveyed in batches, the materials are arranged in order, batch detection of the materials is facilitated, and the conveying and detection efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of medicine detection, in particular to a material sorting device. Background Art

[0002] During the production process, pharmaceuticals such as soft capsules can develop defects such as contamination, black spots, sticky foreign matter, and deformation. These defects can severely impact quality, potentially leading to market complaints and regulatory penalties for pharmaceutical companies. They can also pose health risks to individuals. Traditional random sampling testing methods are no longer able to meet the high-quality production requirements of pharmaceutical manufacturers. This traditional random inspection method not only incurs higher labor costs for manufacturers but also impacts production efficiency due to the incompetence of inspectors. Utility Model Content

[0003] In view of the deficiencies of the prior art, the utility model provides a material sorting device which can shape and convey materials in batches and arrange the materials in an orderly manner, thereby facilitating batch testing of materials and improving transmission and testing efficiency.

[0004] In order to solve the above technical problems, the present invention adopts the following technical solutions:

[0005] The utility model provides a material sorting device, comprising a mounting frame and a driving mechanism, wherein the mounting frame is equipped with a shaping mechanism and a scattering mechanism, the scattering mechanism is used to scatter materials in a conveying area, the shaping mechanism is used to push the scattered materials into a material placement trough in the conveying area, and the driving mechanism is drivingly connected to the scattering mechanism.

[0006] Among them, the scattering mechanism includes a scattering frame and a plurality of scattering brushes installed on the scattering frame. The scattering frame is provided with a scattering shaft, and the scattering shaft is rotatably connected to the mounting frame. The driving mechanism drives the scattering shaft to drive the scattering frame to rotate so that the scattering brushes scatter the materials.

[0007] The scattering mechanism further comprises a scattering assembly, and the scattering brush is rotatably connected to the scattering frame; when the scattering frame rotates, the scattering assembly drives the scattering brush to rotate so that the scattering brush scatters the material.

[0008] Among them, the scattering component includes a scattering sleeve connected to the mounting frame and a brush shaft connected to the scattering brush. The scattering shaft is coaxially penetrated by the scattering sleeve. The scattering sleeve is provided with a driving center gear, and the brush shaft is provided with a self-rotating driven gear. The self-rotating driven gears installed on the brush shafts of multiple scattering brushes are all engaged with the driving center gear.

[0009] Wherein, the driving mechanism includes a driving motor, an active driving gear connected to the driving motor, a driven driving gear connected to the scattering shaft, and a conveyor belt respectively connected to the active driving gear and the driven driving gear.

[0010] There are multiple scattering mechanisms, and the multiple scattering mechanisms are distributed on the mounting frame.

[0011] The shaping mechanism includes a shaping transmission mechanism and a shaping cylinder. The shaping cylinder is rotatably connected to the mounting frame. The shaping transmission mechanism drives the shaping cylinder to rotate so that the shaping cylinder pushes the broken material into the material placement trough in the conveying area.

[0012] Among them, the shaping cylinder is rotatably connected to the mounting frame by a shaping shaft, and the shaping transmission mechanism includes a passive bevel gear connected to the shaping shaft, an active bevel gear meshing with the passive bevel gear, a shaping rotating shaft connected to the active bevel gear and a shaping gear installed on the shaping rotating shaft, the shaping rotating shaft is rotatably connected to the mounting frame, and the shaping gear is drivingly connected to the driving mechanism.

[0013] The mounting frame is provided with a blanking port, the mounting frame is provided with a first isolation plate located between the blanking port and the breaking up mechanism, and the mounting frame is further provided with a second isolation plate located between the breaking up mechanism and the shaping mechanism.

[0014] Wherein, a fence is provided around the bottom of the mounting frame, and the materials are located inside the fence when being scattered or shaped;

[0015] The mounting frame is provided with a protective cover, and the dismantling frame is arranged on the protective cover.

[0016] Beneficial effects of the utility model:

[0017] In actual application, the scattering mechanism and the shaping mechanism are installed in the conveying area of ​​the conveying mechanism. The scattering mechanism is used to scatter the material so that the material is evenly distributed in the conveying area. Then the conveying mechanism drives the scattered material to move to the shaping mechanism, and the shaping mechanism pushes the scattered material into the material placement trough, thereby realizing batch shaping and conveying of the material. The material is arranged in batches and in an orderly manner in the material placement trough, which is convenient for batch detection of the material and improves the transmission and detection efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the installation structure of the material placement trough.

[0019] Figure 2 This is a schematic diagram of the three-dimensional structure when the material sorting device lacks a side panel.

[0020] Figure 3This is a structural diagram of a breaking mechanism without installing a self-rotating driven gear and a driving central gear.

[0021] Figure 4 This is a bottom view of the disassembled structure.

[0022] Figure 5 This is a cross-sectional view of the installation structure of the disassembled components.

[0023] Figure 6 Schematic diagram of the three-dimensional structure of the driving mechanism.

[0024] Figure 7 This is a schematic diagram of the distribution of the breaking up mechanism on the mounting frame.

[0025] Figure 8 This is a schematic diagram of the exploded structure of part of the shaping transmission mechanism when it is installed on the mounting frame.

[0026] Figure 9 Schematic diagram of the installation structure of the shaping transmission mechanism.

[0027] Figure 10 It is a schematic diagram of the installation structure with a blanking port, a first isolation plate and a second isolation plate on a mounting frame.

[0028] Figure 11 Schematic diagram of the shield and the explosion structure that is broken apart.

[0029] 01. Material placement trough;

[0030] 1. Mounting frame;

[0031] 101, blanking port; 102, first isolation plate; 103, second isolation plate; 104, fence; 105, shield;

[0032] 2. Driving mechanism;

[0033] 21. Driving motor; 22. Active driving gear; 23. Driven driving gear; 24. Conveyor belt;

[0034] 3. Plastic surgery institution;

[0035] 31. Shaping transmission mechanism; 32. Shaping cylinder; 321. Shaping shaft;

[0036] 311, passive bevel gear; 312, driving bevel gear; 313, shaping rotating shaft; 314, shaping gear;

[0037] 4. Disbanding institutions;

[0038] 41. Break apart the frame; 411. Break apart the shaft; 42. Break apart the brush; 43. Break apart the components;

[0039] 431, loosening sleeve; 4311, driving center gear; 432, brush shaft; 4321, self-rotating driven gear. DETAILED DESCRIPTION

[0040] To facilitate understanding by those skilled in the art, the present invention is further described below with reference to examples and drawings. Specific implementation methods of the present invention will be described below. It should be noted that in the specific description of these implementation methods, for the sake of clarity and clarity, it is impossible for this specification to provide a detailed description of all features of the actual implementation methods.

[0041] refer to Figures 1 to 11 As shown, the utility model provides a material sorting device, including a mounting frame 1 and a driving mechanism 2, the mounting frame 1 is equipped with a shaping mechanism 3 and a scattering mechanism 4, the scattering mechanism 4 is used to scatter the material in the conveying area, the shaping mechanism 3 is used to push the scattered material into the material placement groove 01 in the conveying area, and the driving mechanism 2 is driven and connected to the scattering mechanism 4.

[0042] refer to Figure 1 As shown, in this embodiment, the material can be a medicine, which can be a medicine with a structure of sheet, cylinder, ellipse and sphere, such as a soft capsule; before the material is broken up, the batch is placed on a conveying mechanism provided with a material placement trough 01, and the conveying mechanism is a synchronous chain mechanism. Each chain link of the synchronous chain mechanism is equipped with a mounting plate, and the material placement trough 01 is provided on the mounting plate. When the synchronous chain mechanism is started, the material placement trough 01 and the synchronous chain are driven to move cyclically, and the material placement trough 01 is cyclically moved from the breaking mechanism 4 to the shaping mechanism 3, thereby realizing stable transportation of the material;

[0043] refer to Figure 1 、 2 As shown, in actual application, the scattering mechanism 4 and the shaping mechanism 3 are installed in the conveying area of ​​the conveying mechanism. The scattering mechanism 4 is used to scatter the material so that the material is evenly distributed in the conveying area. Then the conveying mechanism drives the scattered material to move toward the shaping mechanism 3, and the shaping mechanism 3 pushes the scattered material into the material placement trough 01, thereby realizing batch shaping and conveying of the material. The material is arranged in batches and in an orderly manner in the material placement trough 01, which is convenient for batch detection of the material and improves the transmission and detection efficiency.

[0044] refer to Figure 3 、 4As shown, in this embodiment, the scattering mechanism 4 includes a scattering frame 41 and a plurality of scattering brushes 42 installed on the scattering frame 41, the scattering frame 41 is provided with a scattering shaft 411, the scattering shaft 411 is rotatably connected to the mounting frame 1, and the driving mechanism 2 drives the scattering shaft 411 to drive the scattering frame 41 to rotate so that the scattering brushes 42 scatter the material; in actual application, the scattering mechanism 4 drives the scattering shaft 411 to rotate, and drives the scattering frame 41 and the scattering brush 42 to move synchronously, and the scattering brush 42 evenly distributes the material in the area corresponding to the scattering mechanism 4 on the conveying mechanism, and the material is scattered synchronously during the material conveying process, without adding extra scattering time, thereby improving the material transportation efficiency.

[0045] refer to Figure 5 As shown, in this embodiment, the scattering mechanism 4 also includes a scattering component 43, and the scattering brush 42 is rotatably connected to the scattering frame 41; when the scattering frame 41 rotates, the scattering component 43 drives the scattering brush 42 to rotate so that the scattering brush 42 scatters the material; in actual application, the scattering mechanism 4 drives the scattering frame 41 to rotate, so that the scattering brush 42 rotates synchronously with the scattering frame 41. At the same time, under the action of the scattering component 43, the scattering brush 42 rotates, and the actual scattering area of ​​the scattering brush 42 changes continuously during the synchronous movement of the scattering frame 41 and the scattering brush 42, and the scattering brush 42 can continue to rotate to maintain a stable scattering effect.

[0046] refer to Figure 5 As shown, in this embodiment, the scattering assembly 43 includes a scattering sleeve 431 connected to the mounting frame 1 and a brush shaft 432 connected to the scattering brush 42, the scattering shaft 411 is coaxially penetrated by the scattering sleeve 431, the scattering sleeve 431 is provided with a driving center gear 4311, the brush shaft 432 is provided with a self-rotating driven gear 4321, and the self-rotating driven gears 4321 installed on the brush shafts 432 of the plurality of scattering brushes 42 are all engaged with the driving center gear 4311; in actual application, the scattering mechanism 4 drives the scattering shaft 411 to rotate so that the scattering frame 41 rotates, and when the scattering frame 41 rotates, it drives the scattering brush 42 and the brush shaft 432 to rotate. While the brush shaft 432 rotates circumferentially around the scattering sleeve 431, the active center gear 4311 drives the self-rotating driven gear 4321 to rotate, so that the brush shaft 432 and the scattering brush 42 rotate synchronously while rotating around the scattering shaft 411, effectively scattering the material. During the synchronous movement of the scattering frame 41 and the scattering brush 42, the actual scattering area of ​​the scattering brush 42 is constantly changing, and the scattering brush 42 can continue to rotate to maintain a stable scattering effect.

[0047] refer to Figure 6As shown, in this embodiment, the driving mechanism 2 includes a driving motor 21, an active driving gear 22 driven and connected to the driving motor 21, a driven driving gear 23 connected to the scattering shaft 411, and a conveyor belt 24 respectively connected to the active driving gear 22 and the driven driving gear 23. When it is necessary to scatter the material, the driving motor 21 drives the active driving gear 22 to rotate, and under the action of the conveyor belt 24, drives the driven driving gear 23 and the scattering shaft 411 to rotate, thereby driving the scattering frame 41 to rotate, driving the scattering brush 42 to scatter the material, and automatically controlling the scattering frame 41, effectively saving manpower.

[0048] refer to Figure 2 、 7 As shown, in this embodiment, a plurality of the scattering mechanisms 4 are provided, and the plurality of scattering mechanisms 4 are distributed on the mounting frame 1. By providing a plurality of scattering mechanisms 4, it is convenient to cover the conveying area corresponding to the conveying mechanism, prevent the existence of missed materials, scatter materials in batches, and improve the scattering efficiency.

[0049] refer to Figure 8 、 9 As shown, in this embodiment, the shaping mechanism 3 includes a shaping transmission mechanism 31 and a shaping cylinder 32, and the shaping cylinder 32 is rotatably connected to the mounting frame 1, and the shaping transmission mechanism 31 drives the shaping cylinder 32 to rotate so that the shaping cylinder 32 pushes the broken material into the material placement slot 01 in the conveying area; in actual application, after the material is broken up, it is moved to the shaping mechanism 3 through the conveying mechanism, and then the shaping transmission mechanism 31 drives the shaping cylinder 32 to rotate, and the outer side of the shaping cylinder 32 is provided with bristles. The rotation of the shaping cylinder 32 drives the bristles to smoothly push the broken material into the material placement slot 01 in the conveying area, effectively shaping the material, facilitating accurate positioning of the material, and facilitating the detection device to quickly align with the material, thereby improving detection accuracy.

[0050] refer to Figure 9 As shown, in this embodiment, the shaping cylinder 32 is rotatably connected to the mounting frame 1 using a shaping shaft 321, and the shaping transmission mechanism 31 includes a passive bevel gear 311 connected to the shaping shaft 321, an active bevel gear 312 meshing with the passive bevel gear 311, a shaping rotating shaft 313 connected to the active bevel gear 312, and a shaping gear 314 mounted on the shaping rotating shaft 313. The shaping rotating shaft 313 is rotatably connected to the mounting frame 1, and the shaping gear 314 is drivingly connected to the driving mechanism 2.

[0051] refer to Figure 8 、 9As shown, in actual application, an auxiliary gear is installed on one of the scattering shafts 411, and the auxiliary gear is connected to the shaping gear 314 by an auxiliary synchronous belt, so that when the scattering shaft 411 rotates, the auxiliary gear is driven to rotate, and the shaping gear 314 and the shaping rotating shaft 313 are driven to rotate through the auxiliary synchronous belt, thereby smoothly and synchronously driving the active bevel gear 312, the passive bevel gear 311, the shaping rotating shaft 321 and the shaping cylinder 32 to rotate, effectively driving the shaping cylinder 32 to push the scattered materials into the material placement groove 01; therefore, while the driving mechanism 2 drives the scattering brush 42 to rotate, the shaping cylinder 32 is also synchronously driven by the driving mechanism 2, and the same power output end is used to drive the scattering brush 42 and the shaping cylinder 32 to work at the same time. The structural design is ingenious, the applicability is strong, and the structural arrangement is compact.

[0052] refer to Figure 10 As shown, in this embodiment, the mounting frame 1 is provided with a blanking port 101, and the mounting frame 1 is provided with a first isolation plate 102 located between the blanking port 101 and the scattering mechanism 4, and the mounting frame 1 is also provided with a second isolation plate 103 located between the scattering mechanism 4 and the shaping mechanism 3; in actual application, the material is poured into the conveying area along the blanking port 101, and the material moves to the scattering mechanism 4 and the shaping mechanism 3 in sequence along the conveying direction of the conveying mechanism, which is convenient for loading. The first isolation plate 102 is provided to effectively block the material from moving along the blanking port 101 to the scattering mechanism 4, which facilitates the concentration of the material at the scattering mechanism 4 and improves the transportation stability of the material; the second isolation plate 103 is provided to prevent the material from moving back and forth between the scattering mechanism 4 and the shaping mechanism 3, thereby ensuring that the scattering and shaping are performed independently and improving the material sorting quality.

[0053] refer to Figure 10 、 11 As shown, in this embodiment, a fence 104 is provided around the bottom of the mounting frame 1, and the material is located inside the fence 104 when being scattered or shaped; the mounting frame 1 is provided with a protective cover 105, and the scattering frame 41 is provided on the protective cover 105; in actual application, the scattering and shaping of the material are both carried out on the inside of the fence 104, effectively concentrating the material inside the fence 104, avoiding the material from splashing to the outside of the scattering mechanism 4 or the shaping mechanism 3, and improving the material transportation efficiency; by providing the protective cover 105, the material is avoided from splashing to the inside of the scattering frame 41, eliminating the interference of the material on the scattering component 43, and ensuring the safe use of the scattering component 43.

[0054] The above description is only a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Although the present invention is disclosed as a preferred embodiment as above, it is not intended to limit the present invention. Any technician familiar with the profession can make some changes or modifications to equivalent embodiments of the above-disclosed technical contents without departing from the scope of the technical solution of the present invention. However, any simple modifications, equivalent changes and modifications made to the above embodiments according to the technology of the present invention, which do not depart from the content of the technical solution of the present invention, are within the scope of the technical solution of the present invention.

Claims

1. A material sorting device, characterized in that: The invention comprises a mounting frame (1) and a driving mechanism (2), wherein the mounting frame (1) is provided with a shaping mechanism (3) and a scattering mechanism (4), wherein the scattering mechanism (4) is used to scatter materials in a conveying area, and the shaping mechanism (3) is used to push the scattering materials into a material placement slot (01) in the conveying area, and the driving mechanism (2) is drivingly connected to the scattering mechanism (4); The scattering mechanism (4) comprises a scattering frame (41) and a plurality of scattering brushes (42) mounted on the scattering frame (41); the scattering frame (41) is provided with a scattering rotating shaft (411); the scattering rotating shaft (411) is rotatably connected to the mounting frame (1); the driving mechanism (2) drives the scattering rotating shaft (411) to drive the scattering frame (41) to rotate so that the scattering brushes (42) scatter the materials; The scattering mechanism (4) further comprises a scattering assembly (43), wherein the scattering brush (42) is rotatably connected to the scattering frame (41); when the scattering frame (41) rotates, the scattering assembly (43) drives the scattering brush (42) to rotate so that the scattering brush (42) scatters the material; The shaping mechanism (3) comprises a shaping transmission mechanism (31) and a shaping cylinder (32); the shaping cylinder (32) is rotatably connected to the mounting frame (1); the shaping transmission mechanism (31) drives the shaping cylinder (32) to rotate so that the shaping cylinder (32) pushes the scattered materials into a material placement groove (01) in the conveying area.

2. The material sorting device according to claim 1, characterized in that: The scattering assembly (43) comprises a scattering sleeve (431) connected to the mounting frame (1) and a brush shaft (432) connected to the scattering brush (42); the scattering shaft (411) is coaxially arranged in the scattering sleeve (431); the scattering sleeve (431) is provided with a driving central gear (4311); the brush shaft (432) is provided with a self-rotating driven gear (4321); the self-rotating driven gears (4321) installed on the brush shafts (432) of the plurality of scattering brushes (42) are all meshed with the driving central gear (4311).

3. The material sorting device according to claim 1, characterized in that: The driving mechanism (2) comprises a driving motor (21), an active driving gear (22) drivingly connected to the driving motor (21), a driven driving gear (23) connected to the scattering rotating shaft (411), and a conveyor belt (24) respectively connected to the active driving gear (22) and the driven driving gear (23).

4. The material sorting device according to any one of claims 1 to 3, characterized in that: The scattering mechanisms (4) are provided in plurality, and the plurality of scattering mechanisms (4) are distributed on the mounting frame (1).

5. The material sorting device according to claim 4, characterized in that: The shaping cylinder (32) is rotatably connected to the mounting frame (1) by means of a shaping rotating shaft (321); the shaping transmission mechanism (31) comprises a passive bevel gear (311) connected to the shaping rotating shaft (321), an active bevel gear (312) meshing with the passive bevel gear (311), a shaping rotating shaft (313) connected to the active bevel gear (312), and a shaping gear (314) mounted on the shaping rotating shaft (313); the shaping rotating shaft (313) is rotatably connected to the mounting frame (1), and the shaping gear (314) is drivingly connected to the driving mechanism (2).

6. The material sorting device according to claim 1, characterized in that: The mounting frame (1) is provided with a material drop opening (101), the mounting frame (1) is provided with a first isolation plate (102) located between the material drop opening (101) and the scattering mechanism (4), and the mounting frame (1) is further provided with a second isolation plate (103) located between the scattering mechanism (4) and the shaping mechanism (3).

7. The material sorting device according to claim 1, characterized in that: The bottom of the mounting frame (1) is provided with a fence (104) around its periphery, and the materials are located inside the fence (104) when being scattered or shaped; The mounting frame (1) is installed with a protective cover (105), and the disassembling frame (41) is arranged on the protective cover (105).

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