Vibration take-up machine
By designing components such as tooth rings, extrusion blocks, pressurized wheels and electric push rods in the wire retractor, rapid fixation of paper barrels of different sizes is achieved, and the internal void ratio of cables is reduced through vibration components, which solves the problem of cable scattering and winding during the wire retractor, and improves the firmness and stability of cable accumulation.
Patent Information
- Application Number
- CN202421428894.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-21
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-06-21
AI Technical Summary
During the cable retraction process, existing cable retraction machines are prone to internal gaps and transportation vibrations, causing cable dissipation and entanglement, and it is difficult to quickly fix paper buckets of different sizes, resulting in the cable being unable to enter the paper barrel smoothly.
A vibration wire retractor is designed, using components such as toothed rings, extrusion blocks, pressurized wheels and electric push rods to achieve rapid fixation of paper barrels of different diameters and heights, and reduce the internal void ratio of the cable through vibration components (including power plates, vibration shafts, cams, limit rods and springs) and improve the stacking tightness.
It effectively reduces the internal void ratio of the cable, improves the accumulation tightness, slows down the looseness and winding of the cables during the transportation of the paper barrel, and ensures that the cables can enter the paper barrel smoothly and remain neat.
Smart Images
Figure CN222573924U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of wire take-up machines, and in particular to a vibration wire take-up machine. Background Art
[0002] The plum blossom wire take-up machine is a machine used for collecting and taking up wires. It is commonly used in the textile, knitting, weaving, printing and dyeing, clothing, shoemaking and other industries, as well as in the production of automotive wires and cables. The plum blossom wire take-up machine is mainly used to collect yarn, cotton thread, wires and cables and other materials in an orderly manner to improve production efficiency. In the production of automotive wires and cables, the plum blossom wire take-up machine is particularly suitable for plum blossom packaging of square or round paper barrels and cartons.
[0003] In the prior art, although the wires and cables are neatly arranged from bottom to top when collected, the cables have a certain hardness, which easily causes gaps to exist inside the coiled cables. The vibration during transportation may still cause them to scatter and become entangled. Secondly, the common wire winding machines cannot quickly fix paper barrels of different sizes before winding, which easily causes deviation during winding, making it impossible for the cables to enter the interior of the paper barrel. Utility Model Content
[0004] In view of the deficiencies in the prior art, the present application provides a vibration wire take-up machine, which has the advantages of improving the compactness of cable stacking, etc., and solves the problems raised in the background technology.
[0005] To achieve the above-mentioned purpose, the present application provides the following technical solutions: a vibration wire take-up machine, comprising a wire take-up machine body, a bracket is fixedly connected to the bottom of the wire take-up machine body, a bottom end of the bracket is fixedly connected to a bottom plate, a vibration plate is provided above the bottom plate, and a vibration assembly is provided between the vibration plate and the bottom plate;
[0006] The vibration assembly includes four power plates, two vibration shafts, two cams, four limit rods and four springs;
[0007] A clamping plate is provided above the vibration plate, and a plurality of circumferentially arranged slots are provided on the upper surface of the clamping plate. A clamping block is slidably connected inside each of the slots, and a pressure wheel is rotatably connected to the bottom of each clamping block. A gear ring is rotatably connected to the bottom of the clamping plate, and a plurality of circumferentially arranged extrusion blocks are fixedly connected inside the gear ring.
[0008] Through the above scheme, by rotating the toothed ring, the purpose of driving the extrusion block to squeeze the pressure wheel can be achieved, so that multiple clamping plates are brought close to each other, and the purpose of quickly fixing paper tubes with different diameters is achieved. By means of the electric push rod, the height of the clamping plate can be adjusted, and the purpose of adapting to paper tubes with different heights is achieved. In the process of winding, the vibration component can be used to drive the paper tube to vibrate, which can effectively reduce the void ratio inside the cable, improve the stacking compactness, and effectively reduce the looseness and entanglement of the internal cables during the transportation of the paper tube.
[0009] Furthermore, four electric push rods arranged in a matrix are fixedly mounted on the upper surface of the vibration plate, and the output ends of the four electric push rods are fixedly connected to the bottom of the clamping plate.
[0010] Through the above scheme, by setting the electric push rod, the purpose of adjusting the height of the clamping plate can be achieved, which is convenient for the user to fix cylindrical tubes of different heights.
[0011] Furthermore, a slide bar is fixedly connected between the two inner side walls of each slot, each slide bar is plugged into a clamping block adjacent thereto, and a compression spring is sleeved on the outer surface of each slide bar.
[0012] Through the above solution, by arranging the slide rod and the compression spring, it is possible to provide assistance for resetting the clamping block.
[0013] Furthermore, the bottom ends of the four power plates are fixedly connected to the bottom plate, the two ends of the two vibration shafts are respectively rotationally connected to the power plates adjacent to them, each of the cams is fixedly connected to the vibration shafts adjacent to them, each of the limit rods is plugged into the vibration plates, each of the springs is sleeved with the limit rods adjacent to them, and the two ends of each of the springs are fixedly connected to the bottom plate and the vibration plate.
[0014] Through the above scheme, by setting the vibration shaft and the cam, the purpose of driving the vibration plate to vibrate can be achieved.
[0015] Furthermore, a vibration monitoring sensor is installed on the upper surface of the vibration plate.
[0016] Through the above scheme, the vibration frequency can be detected by setting the vibration monitoring sensor.
[0017] Furthermore, the bottom of the clamping plate is rotatably connected to a power shaft, the outer surface of the power shaft is fixedly connected to a pinion, the pinion is meshingly connected to a gear ring, a motor is provided below the power shaft, the output end of the motor is fixedly connected to the bottom end of the power shaft via a coupling, the outer surface of the motor is fixedly connected to an L-shaped plate, and the top end of the L-shaped plate is fixedly connected to the clamping plate.
[0018] Through the above solution, by setting the motor, it is possible to provide power for the rotation of the gear ring.
[0019] Furthermore, the rear ends of the two vibration shafts are fixedly connected with pulleys, and the two pulleys are connected through an external belt transmission.
[0020] Through the above scheme, by setting the pulley and the external belt, the purpose of synchronous rotation of the two cams can be achieved.
[0021] Furthermore, the rear end of the vibration shaft at the left rear is fixedly connected to the external motor output end through a coupling.
[0022] Through the above solution, by setting an external motor, it is possible to provide power for the rotation of the cam.
[0023] Compared with the prior art, the technical solution of this application has the following beneficial effects:
[0024] This kind of vibration wire-winding machine can achieve the purpose of driving the extrusion block to squeeze the pressure wheel through the rotation of the set gear ring, so as to make multiple clamping plates approach each other, so as to achieve the purpose of quickly fixing paper tubes with different diameters. The set electric push rod can adjust the height of the clamping plate, so as to achieve the purpose of adapting to paper tubes with different heights. In the process of wire winding, the clamping plate can drive the paper tube to vibrate through the set vibration component, which can effectively reduce the void ratio inside the cable, improve the stacking compactness, and effectively reduce the looseness and entanglement of the internal cable during the transportation of the paper tube. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 A three-dimensional diagram of the overall structure of this application Figure 1 ;
[0026] Figure 2 A three-dimensional diagram of the overall structure of this application Figure 2 ;
[0027] Figure 3 A cross-sectional view of the top view of the overall structure of this application;
[0028] Figure 4 This is a cross-sectional view of the bottom view of the overall structure of this application.
[0029] In the figure:
[0030] 1. Wire-reeling machine body; 2. Bracket; 3. Bottom plate; 4. Vibration plate; 5. Vibration assembly; 501. Power plate; 502. Vibration shaft; 503. Cam; 504. Limit rod; 505. Spring; 6. Clamping plate; 7. Notch; 8. Clamping block; 9. Pressure wheel; 10. Gear ring; 11. Extrusion block; 12. Electric push rod; 18. Sliding rod; 19. Compression spring; 20. Vibration monitoring sensor; 21. Power shaft; 22. Pinion; 23. Motor; 24. L-shaped plate; 25. Pulley. DETAILED DESCRIPTION
[0031] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
[0032] See also Figure 1 , Figure 2 and Figure 3 A vibrating wire-winding machine in this embodiment includes a wire-winding machine body 1, a bracket 2 is fixedly connected to the bottom of the wire-winding machine body 1, a bottom end of the bracket 2 is fixedly connected to a bottom plate 3, a vibration plate 4 is provided above the bottom plate 3, and a vibration assembly 5 is provided between the vibration plate 4 and the bottom plate 3. Four electric push rods 12 arranged in a matrix are fixedly installed on the upper surface of the vibration plate 4, and the output ends of the four electric push rods 12 are fixedly connected to the bottom of the clamping plate 6. Through the setting of the electric push rods, the purpose of adjusting the height of the clamping plate 6 can be achieved, which is convenient for users to fix cylindrical barrels of different heights.
[0033] See also Figure 1 , Figure 2 and Figure 3 The vibration assembly 5 includes four power plates 501, two vibration shafts 502, two cams 503, four limit rods 504 and four springs 505. The bottom ends of the four power plates 501 are fixedly connected to the bottom plate 3, and the two ends of the two vibration shafts 502 are rotatably connected to the power plates 501 adjacent to them. Each cam 503 is fixedly connected to the vibration shaft 502 adjacent to it, and each limit rod 504 is plugged into the vibration plate 4. Each spring 505 is sleeved with the limit rod 504 adjacent to it. Both ends of each spring 505 are fixedly connected to the bottom plate 3 and the vibration plate 4. Through the arrangement of the vibration shaft 502 and the cam 503, the purpose of driving the vibration plate 4 to vibrate can be achieved.
[0034] See also Figure 1 , Figure 2 and Figure 3The rear ends of the two vibration shafts 502 are fixedly connected with pulleys 25, and the two pulleys 25 are connected through an external belt transmission. Through the setting of the pulleys 25 and the external belt, the purpose of synchronous rotation of the two cams 503 can be achieved. The rear end of the left rear vibration shaft 502 is fixedly connected to the external motor output end through a coupling. Through the setting of the external motor, it can provide power for the rotation of the cam 503.
[0035] See also Figure 1 , Figure 2 and Figure 4 A vibration monitoring sensor 20 is installed on the upper surface of the vibration plate 4. Through the setting of the vibration monitoring sensor 20, the vibration frequency can be detected. A clamping plate 6 is provided above the vibration plate 4. A plurality of circumferentially arranged slots 7 are opened on the upper surface of the clamping plate 6. A clamping block 8 is slidably connected to the inside of each slot 7. A pressure wheel 9 is rotatably connected to the bottom of each clamping block 8. A gear ring 10 is rotatably connected to the bottom of the clamping plate 6. A plurality of circumferentially arranged extrusion blocks 11 are fixedly connected to the inside of the gear ring 10. A sliding rod 18 is fixedly connected between the two inner side walls of each slot 7. Each sliding rod 18 is plugged into the clamping block 8 adjacent to it. A compression spring 19 is sleeved on the outer surface of each sliding rod 18. Through the setting of the sliding rod 18 and the compression spring 19, assistance can be provided for the resetting of the clamping block 8.
[0036] See also Figure 1 , Figure 2 and Figure 3 The bottom of the clamping plate 6 is rotatably connected to a power shaft 21, and a pinion 22 is fixedly connected to the outer surface of the power shaft 21. The pinion 22 is meshed with the gear ring 10. A motor 23 is provided below the power shaft 21. The output end of the motor 23 is fixedly connected to the bottom end of the power shaft 21 through a coupling. An L-shaped plate 24 is fixedly connected to the outer surface of the motor 23. The top of the L-shaped plate 24 is fixedly connected to the clamping plate 6. Through the setting of the motor 23, power can be provided for the rotation of the gear ring 10.
[0037] A vibration wire-winding machine in the present embodiment can achieve the purpose of driving the extrusion block 11 to squeeze the pressure wheel 9 by rotating the set gear ring 10, so as to make multiple clamping blocks 8 approach each other, so as to achieve the purpose of quickly fixing paper tubes of different diameters. The set electric push rod 12 can adjust the height of the clamping plate 6, so as to achieve the purpose of adapting to paper tubes of different heights. In the process of wire winding, the set vibration component 5 can achieve the purpose of driving the paper tube to vibrate by the clamping plate 6, which can effectively reduce the void ratio inside the cable, improve the stacking compactness, and effectively reduce the looseness and entanglement of the internal cable during the transportation of the paper tube.
[0038] It should be noted that the vibration monitoring sensor 20 can detect the vibration frequency, so that the user can control the vibration shaft speed by controlling the external motor speed, and then control the vibration amplitude.
[0039] The working principle of the above embodiment is as follows: when in use, the paper tube is placed on the clamping plate 6, and then the power shaft 21 is driven to drive the pinion 22 to rotate, the pinion 22 drives the gear ring 10 to rotate, and the gear ring 10 drives the extrusion block 11 to rotate. During the rotation, the extrusion block 11 squeezes the pressed wheel 9 to drive the clamping block 8 to move under the limit of the slot 7 and the limit rod 504, and then fixes the paper tube through the clamping block 8, and then starts the electric push rod 12 to adjust the height of the clamping plate 6, and starts the wire-winding machine body 1 to wind up the wire. During the wire-winding process, the vibration shaft 502 is driven to drive the cam 503 to rotate, and the cam 503 squeezes the clamping plate 6 to move up and down under the reset of the spring 505, thereby driving the paper tube to vibrate and reducing the stacking void ratio of the internal wires.
[0040] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.
[0041] Although the embodiments of the present application have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present application, and that the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A vibrating wire take-up machine, comprising a wire take-up machine body (1), characterized in that: The bottom of the wire take-up machine body (1) is fixedly connected to a bracket (2), the bottom end of the bracket (2) is fixedly connected to a bottom plate (3), a vibration plate (4) is provided above the bottom plate (3), and a vibration assembly (5) is provided between the vibration plate (4) and the bottom plate (3); The vibration assembly (5) comprises four power plates (501), two vibration shafts (502), two cams (503), four limit rods (504) and four springs (505); A clamping plate (6) is provided above the vibration plate (4), and a plurality of circumferentially arranged notches (7) are provided on the upper surface of the clamping plate (6), and a clamping block (8) is slidably connected inside each of the notches (7), and a pressure wheel (9) is rotatably connected to the bottom of each of the clamping blocks (8), and a gear ring (10) is rotatably connected to the bottom of the clamping plate (6), and a plurality of circumferentially arranged extrusion blocks (11) are fixedly connected inside the gear ring (10).
2. A vibrating wire take-up machine according to claim 1, characterized in that: Four electric push rods (12) arranged in a matrix are fixedly mounted on the upper surface of the vibration plate (4), and the output ends of the four electric push rods (12) are fixedly connected to the bottom of the clamping plate (6).
3. A vibrating wire take-up machine according to claim 1, characterized in that: A slide bar (18) is fixedly connected between the two inner side walls of each of the slots (7), each of the slide bars (18) is plugged into a clamping block (8) adjacent thereto, and a compression spring (19) is sleeved on the outer surface of each of the slide bars (18).
4. A vibrating wire take-up machine according to claim 1, characterized in that: The bottom ends of the four power plates (501) are fixedly connected to the bottom plate (3), the two ends of the two vibration shafts (502) are respectively rotatably connected to the power plates (501) adjacent thereto, each of the cams (503) is fixedly connected to the vibration shaft (502) adjacent thereto, each of the limit rods (504) is plugged into the vibration plate (4), each of the springs (505) is sleeved on the limit rods (504) adjacent thereto, and the two ends of each of the springs (505) are fixedly connected to the bottom plate (3) and the vibration plate (4).
5. A vibrating wire take-up machine according to claim 1, characterized in that: A vibration monitoring sensor (20) is mounted on the upper surface of the vibration plate (4).
6. A vibrating wire take-up machine according to claim 1, characterized in that: The bottom of the clamping plate (6) is rotatably connected to a power shaft (21), the outer surface of the power shaft (21) is fixedly connected to a pinion (22), the pinion (22) is meshingly connected to the gear ring (10), a motor (23) is provided below the power shaft (21), the output end of the motor (23) is fixedly connected to the bottom end of the power shaft (21) via a coupling, the outer surface of the motor (23) is fixedly connected to an L-shaped plate (24), the top end of the L-shaped plate (24) is fixedly connected to the clamping plate (6).
7. A vibrating wire take-up machine according to claim 1, characterized in that: The rear ends of the two vibration shafts (502) are fixedly connected to pulleys (25), and the two pulleys (25) are connected via an external belt transmission.
8. A vibrating wire take-up machine according to claim 1, characterized in that: The rear end of the vibration shaft (502) at the left rear is fixedly connected to the external motor output end via a coupling.