Cotton carding machine capable of uniformly carding cotton

Abstract

The utility model relates to the technical field of carding machines, in particular to a carding machine capable of uniformly carding cotton, which comprises a machine body, a mounting mechanism is fixedly connected to the outer side of the machine body, a transmission mechanism is fixedly connected to one end of the mounting mechanism, and a cotton carding mechanism is fixedly connected to the inner side of the mounting mechanism; a cleaning mechanism is fixedly connected to one side of the machine body, and an anti-disengaging mechanism is fixedly connected to the top end in the mounting mechanism. According to the carding machine capable of uniformly carding the cotton, due to the arrangement of the collecting box, the fan and the impurity discharging pipeline, cotton fibers adhered to the carding roller can be conveniently sucked out by the fan when the cotton fibers are carded, and the situation that the subsequent carding effect is affected due to excessive accumulation of the cotton fibers is avoided.

Description

Technical Field

[0001] The utility model relates to the technical field of cotton carding machines, in particular to a cotton carding machine for uniformly carding cotton. Background Art

[0002] Carding machine is used to process cotton fiber and chemical fiber, and belongs to textile machinery. According to the spinning process, carding is an important process. The front process of the carding machine is a cotton opening and cleaning combined machine, and the back process is a drawing machine (general carding process) or a strip lap machine (combing process). The working principle of the carding machine is to open, comb and remove impurities from the cotton (fiber) rolls sent from the front process or the oil cotton (chemical fiber) layer supplied by the cotton box, so that all the curled cotton loops become basically straight single fibers. In this process, the broken seeds, impurities and short fibers left over from the cotton cleaning process are removed, and then cotton strips of a certain specification are integrated and stored in cotton cylinders for use in the drawing process. The fibers in the cotton rolls or loose cotton are mostly in the state of loose cotton blocks and cotton bundles, and contain 40% to 50% impurities, most of which are small, highly adhesive fibrous impurities (such as broken seeds with fibers, seed crumbs, soft seed epidermis, cotton knots, etc.), so it is necessary to completely decompose the fiber bundles into single fibers, remove the fine impurities remaining in them, and make the fibers of each cotton component fully mixed in the single fiber state to make uniform cotton strips to meet the requirements of the back process.

[0003] A cotton combing machine with uniform cotton combing disclosed in the Chinese utility model patent application publication specification CN 217077896 U relates to the technical field of cotton combing machines. The cotton combing machine with uniform cotton combing comprises a box body, a conveyor belt is arranged at the bottom of the box body, two symmetrically distributed rotating shafts are rotatably connected to the top of the box body, the bottom ends of the two rotating shafts are fixedly connected to screw rods, the external threads of the screw rods are connected to a threaded barrel, the bottom end of the threaded barrel is fixedly connected to a mounting frame, a cotton combing roller located above the conveyor belt is arranged inside the mounting frame, and a limiting component for limiting the rotation of the mounting frame relative to the box body is arranged between the mounting frame and the box body; by rotating the rotating shaft, the screw rod is driven to rotate inside the threaded barrel, and the rotation of the mounting frame is limited by the limiting component, so that the threaded barrel cannot rotate with the screw rod, so that it is lifted and lowered along the surface of the screw rod, and the height of the mounting frame and the cotton combing roller is better adjusted, so that the cotton combing roller can better adapt to different cotton thicknesses for cotton combing.

[0004] However, the device is not equipped with a cleaning mechanism. When combing cotton, there will be excess cotton remaining on the combing teeth without being cleaned, which is inconvenient to clean when the machine is working. During the combing work, excessive cotton remaining for a long time is not only difficult to clean but also affects the smoothing effect of the combing. The static electricity cannot be removed, resulting in uneven combing of the cotton. The device is not equipped with an anti-slip mechanism, which cannot avoid motor vibration, resulting in uneven combing of the cotton by the cotton carding machine, resulting in the problem that the manufactured objects contain a lot of impurities. Utility Model Content

[0005] The utility model aims to provide a carding machine for uniformly carding cotton, so as to solve the problems raised in the above-mentioned background technology.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A carding machine for uniformly carding cotton comprises a body, a mounting mechanism is fixedly connected to the outer side of the body, a transmission mechanism is fixedly connected to one end of the mounting mechanism, and a carding mechanism is fixedly connected to the inner side of the mounting mechanism;

[0008] A cleaning mechanism is fixedly connected to one side of the fuselage, and an anti-slip mechanism is fixedly connected to the top of the interior of the installation mechanism.

[0009] Preferably, the mounting mechanism comprises a box body, a mounting plate and supporting feet, one end of the fuselage is fixedly connected to the box body, both sides of the box body are fixedly connected to the mounting plates, and the bottom of the fuselage is fixedly connected to the supporting feet.

[0010] Preferably, the transmission mechanism includes a rotating motor, a fixed frame, a cotton winding roller, a conveyor belt and a pressure rod. The fixed frames are fixedly connected to both sides of the box body, one side of the fixed frame is fixedly connected to the rotating motor, the rotating motor is rotatably connected to a rotating shaft inside, the cotton winding roller is rotatably connected to the outside of the rotating shaft, the other end of the fuselage is fixedly connected to the conveyor belt, and pressure rods are fixedly connected to both sides of the inside of the mounting plate.

[0011] Preferably, the cotton combing mechanism includes cotton combing teeth, an anti-static ion wind rod, a pressure plate, a hydraulic cylinder, a mounting seat and an encrypted ion needle. The hydraulic cylinder is fixedly connected to the top inner side of the box body, the pressure plate is fixedly connected to the bottom of the hydraulic cylinder, the anti-static ion wind rod is fixedly connected to the other end of the inner side of the box body, a mounting seat is provided at one end of the anti-static ion wind rod, and an encrypted ion needle is provided at the upper end of the anti-static ion wind rod.

[0012] Preferably, the cleaning mechanism comprises a collecting box, a fan and an exhaust pipe, the bottom of the box is fixedly connected with the fan, one end of the fan is provided with an exhaust pipe, and the other end of the exhaust pipe is fixedly connected with the collecting box.

[0013] Preferably, the anti-slip mechanism includes an articulated seat and an articulated rod, the top of the inner side of the box body is fixedly connected with the articulated seat, the top of the cotton combing teeth is fixedly connected with the articulated seat, and one end of the articulated seat is rotatably connected with the articulated rod.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] 1. A carding machine for evenly combing cotton is convenient for combing by setting a collecting box, a fan and a debris discharge duct. When combing cotton wool, the fan can suck out the cotton wool adhering to the carding roller to avoid excessive accumulation of cotton wool and affect the subsequent carding effect.

[0016] 2. The carding machine for uniformly combing cotton can adapt to more complex load conditions through the setting of the articulated seat and the articulated rod during use, and can greatly improve the overall seismic resistance and deformation capacity of the structure, thereby avoiding the problem of uneven carding of the cotton carding machine resulting in a lot of impurities in the manufactured objects. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 It is a schematic cross-sectional view of a part of the structure of the carding mechanism of the utility model;

[0019] Figure 3 It is a schematic cross-sectional view of the box body of the utility model;

[0020] Figure 4 It is a schematic diagram of the anti-static ion wind rod of the utility model.

[0021] In the figure: 100, fuselage; 201, box body; 202, mounting plate; 203, support leg; 301, rotating motor; 302, fixing frame; 303, cotton winding roller; 304, conveyor belt; 305, pressure rod; 401, cotton combing teeth; 402, anti-static ion wind rod; 403, pressure plate; 404, hydraulic cylinder; 405, mounting seat; 406, encrypted ion needle; 501, collecting box; 502, fan; 503, debris discharge pipe; 601, articulated seat; 602, articulated rod. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figure 1-Figure 4 As shown, a technical solution provided by the utility model:

[0024] A carding machine for combing cotton uniformly comprises a body 100, a mounting mechanism is fixedly connected to the outer side of the body 100, a transmission mechanism is fixedly connected to one end of the mounting mechanism, and a carding mechanism is fixedly connected to the inner side of the mounting mechanism. Through the arrangement of the body 100, the mounting mechanism, the transmission mechanism and the carding mechanism, when in use, an operator starts the carding operation after fixing and installing each component and equipment, and conveys the raw material into the machine through the transmission mechanism, and the carding mechanism removes impurities, short fibers, leaves, stems and other substances in the cotton, so that the cotton becomes purer and has higher quality;

[0025] A cleaning mechanism is fixedly connected to one side of the body 100, and an anti-slipping mechanism is fixedly connected to the top of the mounting mechanism. Through the cleaning mechanism and the anti-slipping mechanism, when in use, the cleaning mechanism can suck out the adhered cotton wool to avoid excessive accumulation of cotton wool affecting the subsequent combing effect. The anti-slipping mechanism can prevent the motor vibration from causing the cotton combing mechanism components to fall off, making the cotton combing more uniform.

[0026] In this embodiment, preferably, the installation mechanism includes a box body 201, a mounting plate 202 and a support foot 203. One end of the fuselage 100 is fixedly connected to the box body 201, both sides of the box body 201 are fixedly connected to the mounting plates 202, and the bottom of the fuselage 100 is fixedly connected to the support foot 203. Through the arrangement of the box body 201, the mounting plate 202 and the support foot 203, when in use, the operator fixes and installs each component and equipment and then starts the cotton combing operation, so that the stability of the overall cotton combing machine is increased, and the cotton fibers can be sorted to make the fibers smoother and straighter.

[0027] In this embodiment, preferably, the transmission mechanism includes a rotating motor 301, a fixed frame 302, a cotton winding roller 303, a conveyor belt 304 and a pressure rod 305. The fixed frames 302 are fixedly connected on both sides of the box body 201, and the rotating motor 301 is fixedly connected on one side of the fixed frame 302. The rotating motor 301 is rotatably connected to a rotating shaft inside, and the cotton winding roller 303 is rotatably connected to the outer side of the rotating shaft. The other end of the fuselage 100 is fixedly connected to the conveyor belt 304, and the pressure rod 305 is fixedly connected to both sides of the mounting plate 202. Through the arrangement of the rotating motor 301, the fixed frame 302, the cotton winding roller 303, the conveyor belt 304 and the pressure rod 305, when in use, the raw materials are transported into the machine through the conveyor belt 304, the cotton is compacted by the pressure rod 305, and after the cotton combing process, the cotton winding roller 303 is driven by the rotating motor 301 to roll up the finished product.

[0028] In the present embodiment, preferably, the cotton combing mechanism includes cotton combing teeth 401, antistatic ion wind rod 402, pressure plate 403, hydraulic cylinder 404, mounting seat 405 and encrypted ion needle 406. The hydraulic cylinder 404 is fixedly connected to the top inner side of the box body 201, the pressure plate 403 is fixedly connected to the bottom of the hydraulic cylinder 404, the antistatic ion wind rod 402 is fixedly connected to the other end of the inner side of the box body 201, one end of the antistatic ion wind rod 402 is provided with a mounting seat 405, and the upper end of the antistatic ion wind rod 402 is provided with an encrypted ion needle 406. Through the arrangement of cotton combing teeth 401, antistatic ion wind rod 402, pressure plate 403, hydraulic cylinder 404, mounting seat 405 and encrypted ion needle 406, when in use, the hydraulic cylinder 404 drives the pressure plate 403 to compress the cotton raw material, and the cotton combing teeth 401 can be beneficial to the alternating combing and transfer of fibers, improve the combing and mixing effects, have a large transfer rate, and a light load on the needle clothing, which is beneficial to reducing cotton knots.

[0029] In the present embodiment, preferably, the cleaning mechanism includes a collecting box 501, a fan 502 and a debris removal duct 503. The fan 502 is fixedly connected to the bottom of the box body 201, a debris removal duct 503 is opened at one end of the fan 502, and the other end of the debris removal duct 503 is fixedly connected to the collecting box 501. The arrangement of the collecting box 501, the fan 502 and the debris removal duct 503 facilitates combing. When combing cotton wool, the fan 502 can suck out the cotton wool stuck on the combing roller to avoid excessive accumulation of cotton wool affecting the subsequent combing effect.

[0030] In the present embodiment, preferably, the anti-slip mechanism includes an articulated seat 601 and an articulated rod 602, the top of the inner side of the box body 201 is fixedly connected with the articulated seat 601, the top of the combing teeth 401 is fixedly connected with the articulated seat 601, and one end of the articulated seat 601 is rotatably connected with the articulated rod 602. Through the arrangement of the articulated seat 601 and the articulated rod 602, when in use, the articulated seat 601 and the articulated rod 602 can adapt to more complex load conditions, which can greatly improve the overall seismic resistance and deformation capacity of the structure, thereby avoiding the problem of uneven combing of the cotton combing machine resulting in a lot of impurities in the manufactured objects.

[0031] When a cotton combing machine of the present embodiment is used, through the arrangement of the machine body 100, the mounting mechanism, the transmission mechanism and the cotton combing mechanism, the operator fixes and installs the various components and equipment and then starts the cotton combing operation. The raw material is transported into the machine through the transmission mechanism, and the cotton combing mechanism removes impurities, short fibers, leaves, stems and other substances in the cotton, so that the cotton becomes purer and has higher quality. Through the cleaning mechanism and the anti-falling mechanism, when in use, the cleaning mechanism can suck out the sticky cotton wool to avoid excessive accumulation of cotton wool affecting the subsequent combing effect, and the anti-falling mechanism can prevent the vibration of the motor from causing the cotton combing mechanism components to fall off, so that the cotton combing is more uniform.

[0032] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A carding machine for uniform carding, characterized in that: It comprises a body (100), the outer side of the body (100) being fixedly connected to a mounting mechanism, one end of the mounting mechanism being fixedly connected to a transmission mechanism, and the inner side of the mounting mechanism being fixedly connected to a cotton combing mechanism; A cleaning mechanism is fixedly connected to one side of the body (100), and an anti-slip mechanism is fixedly connected to the top of the interior of the installation mechanism.

2. A carding machine for uniform carding according to claim 1, characterized in that: The mounting mechanism comprises a box body (201), a mounting plate (202) and a support foot (203); one end of the fuselage (100) is fixedly connected to the box body (201); both sides of the box body (201) are fixedly connected to the mounting plate (202); and the bottom of the fuselage (100) is fixedly connected to the support foot (203).

3. A carding machine for uniform carding according to claim 2, characterized in that: The transmission mechanism comprises a rotating motor (301), a fixing frame (302), a cotton winding roller (303), a conveyor belt (304) and a pressure rod (305); the fixing frames (302) are fixedly connected to both sides of the box body (201); one side of the fixing frame (302) is fixedly connected to the rotating motor (301); a rotating shaft is rotatably connected inside the rotating motor (301); the cotton winding roller (303) is rotatably connected outside the rotating shaft; the conveyor belt (304) is fixedly connected to the other end of the body (100); and pressure rods (305) are fixedly connected to both sides of the mounting plate (202).

4. A carding machine for uniform carding according to claim 2, characterized in that: The cotton combing mechanism comprises cotton combing teeth (401), an antistatic ion wind rod (402), a pressing plate (403), a hydraulic cylinder (404), a mounting seat (405) and an encrypted ion needle (406); the hydraulic cylinder (404) is fixedly connected to the top of the inner side of the box body (201); the pressing plate (403) is fixedly connected to the bottom of the hydraulic cylinder (404); the antistatic ion wind rod (402) is fixedly connected to the other end of the inner side of the box body (201); a mounting seat (405) is provided at one end of the antistatic ion wind rod (402); and an encrypted ion needle (406) is provided at the upper end of the antistatic ion wind rod (402).

5. A carding machine for uniform carding according to claim 2, characterized in that: The cleaning mechanism comprises a collection box (501), a fan (502) and a debris discharge pipe (503); the fan (502) is fixedly connected to the bottom of the box body (201); a debris discharge pipe (503) is provided at one end of the fan (502); and the other end of the debris discharge pipe (503) is fixedly connected to the collection box (501).

6. A carding machine for uniform carding according to claim 4, characterized in that: The anti-slip mechanism comprises a hinge seat (601) and a hinge rod (602); the hinge seat (601) is fixedly connected to the top of the inner side of the box body (201); the top of the combing teeth (401) is fixedly connected to the hinge seat (601); and one end of the hinge seat (601) is rotatably connected to the hinge rod (602).

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