Oat baking machine
By using a combination of pneumatic mixing and dehumidifier in the roaster, the problems of poor sealing and uneven heating of the roaster are solved, and efficient heating and energy saving are achieved.
Patent Information
- Application Number
- CN202421354877.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-13
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-06-13
AI Technical Summary
The sealing effect of existing roasters is poor, which leads to heat loss, energy waste, and uneven heating, making it easy to cause heat delamination.
Using a pneumatic mixing and stirring assembly, the hot air is released into the roaster through the agitator shaft, gas heater and stirring leaves, so that the heat is fully in contact with the material, avoid heating and delamination, and the heat is circulated through the dehumidifier.
It improves heating effect and efficiency, reduces heat loss, and achieves good sealing and energy-saving effects.
Smart Images

Figure CN222583469U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of baking equipment, in particular to an oatmeal baking machine. Background Art
[0002] When oats are processed into food, they need to be baked. The baked oats can be processed into directly edible foods such as oatmeal powder or oat flakes and packaged for sale.
[0003] After searching: the Chinese patent application number is: CN202222277890.3, which discloses a baking device for oats, including a baking box, a baking tank arranged in the baking box, an upper heating tube and a lower heating tube respectively arranged in the baking box and located above and below the baking tank, and a stirring mechanism arranged in the baking tank; a discharge pipe connected to the outside of the baking box is opened at the bottom of the side wall of the baking tank, and a discharge pipe valve is arranged on the discharge pipe.
[0004] The inventor discovered the following problems in the prior art during the implementation of the present invention:
[0005] The existing baking machine has a poor sealing effect, so that the heat generated inside it can easily escape from the feed hopper, resulting in heat loss and energy waste. During use, the heating tube is driven by the mixer to make it contact with the material in the baking machine. Since the heating area of the heating tube is small, the temperature around it is higher than other areas, and heat stratification is likely to occur, resulting in uneven heating.
[0006] Therefore, it is an urgent problem to be solved by the utility model to provide an oatmeal baking machine which can release heat into the baking machine through a pneumatic mixing and stirring component during use, so that the heat can fully contact the material, avoid the phenomenon of heating stratification, and can quickly heat the raw materials, thereby improving the heating effect and efficiency. It also has good sealing properties to prevent heat loss, and can recycle heat, and has the advantages of energy saving, etc. Utility Model Content
[0007] In view of the above technical problems, the purpose of the utility model is to overcome the poor sealing effect of the baking machine in the prior art, so that the heat generated inside it can easily escape from the feed hopper, resulting in heat loss and energy waste. During use, the heating tube is driven by the mixer to make it contact with the material in the baking machine. Since the heating area of the heating tube is small, the temperature around it is higher than other areas, and heat stratification is likely to occur, resulting in uneven heating. Thus, a pneumatic mixing and stirring component is provided to release heat into the baking machine during use, so that the heat can fully contact the material, avoiding the phenomenon of heating stratification, and can quickly heat the raw materials, thereby improving the heating effect and efficiency. The utility model has good sealing, prevents heat loss, and can recycle heat, with the advantages of energy saving and the like.
[0008] In order to achieve the above-mentioned object, the utility model provides an oatmeal baking machine, which comprises: a heating box, a pneumatic mixing and stirring component and a dehumidifier;
[0009] The pneumatic mixing and stirring assembly comprises: a stirring shaft, a gas heater and a stirring blade; wherein,
[0010] A stirring shaft with a hollow structure is vertically and rotatably arranged inside the heating box, and a plurality of stirring blades with a hollow structure are evenly and vertically fixedly arranged on the stirring shaft and connected to the interior thereof. A plurality of air outlet holes connected to the interior thereof are evenly arranged on both sides of each stirring blade. A gas heater for continuously conveying hot air to the interior of the stirring shaft is also fixedly arranged on the heating box. The air inlet end of the dehumidifier extends into the interior of the heating box from the top thereof and is connected to the interior thereof, and the air outlet end thereof is connected to the air inlet pipe of the gas heater, and a switch valve is also fixedly arranged on the air inlet pipe.
[0011] Preferably, the roasting machine further comprises: an air pump; wherein,
[0012] An air pump is fixedly arranged on the side wall of the gas heater, the input end of the air pump is connected with the interior of the gas heater, and the output end thereof extends into the interior from the bottom end of the heating box through a connecting pipe and is fixedly connected with the end of the stirring shaft through a hose.
[0013] Preferably, the dehumidifier is fixed above the heating box, and the dehumidifier comprises: a drying box and a water-absorbing sponge; wherein,
[0014] A plurality of absorbent sponges are horizontally arranged at equal intervals in the interior of the drying box along its height direction. An opening communicating with the interior of the drying box is provided on one side wall of the drying box, and a sealing plate capable of covering the opening is detachably arranged on the side wall.
[0015] Preferably, the baking machine further comprises a driving assembly for driving the stirring shaft to rotate, wherein the driving assembly comprises: a gear, a rack plate, a piston plate and a guide housing; wherein,
[0016] A gear is coaxially fixed on the end of the stirring shaft, a guide shell is horizontally penetrated and fixed on the side wall of the heating box next to the gear, and a piston plate is horizontally and movably arranged inside the guide shell, and a rack plate that can extend into the heating box and mesh with the gear is horizontally fixed on the piston plate.
[0017] Preferably, the roasting machine further comprises an actuator for driving the piston plate to move in the guide housing, the actuator comprising: a cylinder and a power rod; wherein,
[0018] A power rod capable of passing through the guide housing is horizontally fixedly arranged on the side of the rack plate facing away from the piston plate, and a vertical plate is vertically fixedly arranged on the free end of the power rod. The cylinder is horizontally fixed on the top of the heating box, and the free end of the piston rod of the cylinder is fixed on the vertical plate.
[0019] Preferably, a dustproof mesh cover is fixedly provided at the port of the air inlet pipe.
[0020] Preferably, a filter cloth or a filter mesh is fixedly arranged on each of the air outlet holes.
[0021] Preferably, a plurality of inverted L-shaped support legs are horizontally fixedly provided at equal intervals on the bottom of the stirring shaft along its circumferential direction, and a ball bearing capable of resting against the heating box is rotatably provided on the bottom end of each of the support legs.
[0022] According to the above technical solution, the beneficial effects of the oatmeal baking machine provided by the utility model when in use are:
[0023] (1) At the initial stage of heating, the switch valve is opened to connect the air inlet pipe with the external environment so that the gas heater heats the external environment. After being heated by the gas heater, the external air enters the stirring shaft and is discharged into the heating box through the air outlet holes on the plurality of stirring blades on the stirring shaft. When the plurality of stirring blades on the stirring shaft stir the material, the heating box can heat the material uniformly. At the same time, when the pneumatic mixing and stirring component mixes the material in the heating box, it can also transport hot air into the heating box to assist the heating box in heating the material, thereby improving the heating efficiency.
[0024] (2) Since the gas heated by the gas heater is discharged through the stirring shaft from the multiple stirring blades on its shaft body, the material and the gas can be fully mixed during the mixing and stirring process, thereby improving the heating effect and efficiency.
[0025] (3) The heated gas rises to the top of the heating box and enters the dehumidifier. The dehumidified gas returns to the gas heater for heating again. Since the gas just out of the heating box still has residual heat, the time it takes for the gas heater to heat the dehumidified gas can be shortened, thereby improving the heating efficiency.
[0026] Therefore, the utility model has good sealing performance, can recycle heat, has the advantage of energy saving, and can release heat into the baking machine through the pneumatic mixing and stirring component, so that the heat can fully contact the material, avoiding the phenomenon of heating stratification, and can quickly heat the raw materials, thereby improving the heating effect and efficiency.
[0027] Other features and advantages of the utility model will be described in detail in the subsequent specific implementation mode; and the parts not involved in the utility model are the same as the prior art or can be implemented by using the prior art. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the following specific embodiments, they are used to explain the present invention, but do not constitute a limitation to the present invention. In the accompanying drawings:
[0029] Figure 1 It is a structural schematic diagram of an oatmeal baking machine provided in a preferred embodiment of the utility model;
[0030] Figure 2 It is a schematic diagram of the internal structure of an oatmeal baking machine provided in a preferred embodiment of the utility model;
[0031] Figure 3 It is a structural schematic diagram of a stirring assembly of an oatmeal baking machine provided in a preferred embodiment of the utility model.
[0032] Description of Reference Numerals
[0033] 1. Heating box; 2. Stirring shaft; 3. Gas heater; 4. Stirring blade; 5. Dehumidifier; 501. Drying box; 502. Water-absorbing sponge; 6. Air inlet pipe; 7. Air outlet; 8. Air pump; 9. Connecting pipe; 10. Hose; 11. Support leg; 12. Drive assembly; 1201. Gear; 1202. Rack plate; 1203. Piston plate; 1204. Guide housing; 13. Cylinder; 14. Power rod; 15. Switch valve; 16. Dustproof mesh cover. DETAILED DESCRIPTION
[0034] The specific implementation of the present invention is described in detail below in conjunction with the accompanying drawings. It should be understood that the specific implementation described here is only used to illustrate and explain the present invention, and is not used to limit the present invention.
[0035] like Figure 1-3 As shown, the utility model provides an oatmeal baking machine, which comprises: a heating box 1, a pneumatic mixing and stirring component and a dehumidifier 5;
[0036] The pneumatic mixing and stirring assembly comprises: a stirring shaft 2, a gas heater 3 and a stirring blade 4; wherein,
[0037] A stirring shaft 2 with an internal hollow structure is vertically and rotatably arranged inside the heating box 1, and a plurality of stirring blades 4 with an internal hollow structure are evenly and vertically fixedly arranged on the stirring shaft 2 and connected with the interior thereof. A plurality of air outlet holes 7 connected with the interior thereof are evenly opened on both sides of each stirring blade 4. A gas heater 3 for continuously conveying hot air to the interior of the stirring shaft 2 is also fixedly arranged on the heating box 1. The air inlet end of the dehumidifier 5 extends into the interior of the heating box 1 from the top thereof and is connected with the interior thereof, and the air outlet end thereof is connected with the air inlet pipe 6 of the gas heater 3, and a switch valve 15 is also fixedly arranged on the air inlet pipe 6.
[0038] In the above scheme, a heating element for heating the material is fixedly arranged in the heating box 1 (the heating element can be a heating resistance wire or a heating resistance rod fixed on the inner wall of the heating box 1).
[0039] At the initial stage of heating, the switch valve 15 is opened to connect the air inlet pipe 6 with the external environment so that the gas heater 3 heats the external environment. After the external air is heated by the gas heater 3, it enters the stirring shaft 2 and is discharged into the heating box 1 through the air outlet 7 on the multiple stirring blades 4 on the stirring shaft 2. When the multiple stirring blades 4 on the stirring shaft 2 stir the material, the heating box 1 can heat the material uniformly. At the same time, when the pneumatic mixing and stirring component mixes the material in the heating box 1, it can also transport hot air into the heating box 1 to assist the heating box 1 in heating the material, so as to improve the heating efficiency.
[0040] In addition, since the gas heated by the gas heater 3 is discharged through the stirring shaft 2 from the multiple stirring blades 4 on its shaft body, the material and the gas can be fully mixed during the mixing and stirring process, thereby improving the heating effect and efficiency.
[0041] The heated gas rises to the top of the heating box 1 and enters the dehumidifier 5. The dehumidified gas returns to the gas heater 3 for heating again. Since the gas just coming out of the heating box 1 still has residual heat, the time it takes for the gas heater 3 to heat the dehumidified gas can be shortened, thereby improving the heating efficiency.
[0042] In the above scheme, the top and bottom of the heating box 1 are respectively fixedly connected with a feed end and a discharge end, and a pressure relief pipe is fixedly provided on the top of the heating box 1, and a pressure relief valve is fixedly provided on the pressure relief pipe to prevent the gas pressure in the heating box 1 from being too high and causing an explosion.
[0043] In a preferred embodiment of the present invention, the baking machine further comprises: an air pump 8; wherein,
[0044] An air pump 8 is fixedly installed on the side wall of the gas heater 3, and the input end of the air pump 8 is connected to the interior of the gas heater 3, and the output end thereof extends into the interior from the bottom end of the heating box 1 through a connecting pipe 9 and is fixedly connected to the end of the stirring shaft 2 through a hose 10.
[0045] In the above scheme, the gas heater 3 includes a shell and a resistance heating wire arranged in the shell. When the gas enters the gas heater 3, the gas is heated so that the heated gas enters the stirring shaft 2 through the connecting pipe 9 and finally blows into the heating box 1 from the air outlet 7 on each stirring blade 4 to stir the material in the heating box 1 while uniformly heating the material through the gas to improve the heating efficiency.
[0046] During use, the outside air is sucked into the gas heater 3 through the air pump 8, and the heated gas enters the heating box 1. When the gas entering the heating box 1 is sufficient, the switch valve 15 is closed to isolate the air inlet pipe 6 from the outside environment. The gas entering the heating box 1 passes through the dehumidifier 5 and then enters the gas heater 3 again to be reheated and returns to the heating box 1 after being heated.
[0047] When the stirring shaft 2 rotates in both directions, the hose 10 is made of flexible material and can rotate in both directions together with the stirring shaft 2. During the rotation in both directions, the hose 10 will undergo a slight deformation and then rotate in the opposite direction until it is restored. Therefore, the gas can still enter the stirring shaft 2 through the deformed hose 10.
[0048] Of course, the above-mentioned hose 10 can also be replaced by a hard pipe. When it is replaced by a hard pipe, the bottom end of the rotating shaft 2 is open, and a rubber pad is fixedly provided at the open position, and the hard penetration can pierce the rubber pad at the open position of the rotating shaft 2 and extend into its inner wall. In this way, the hard pipe will not rotate with the rotating shaft 2 during the rotation process.
[0049] In a preferred embodiment of the present utility model, the dehumidifier 5 is fixed above the heating box 1, and the dehumidifier 5 includes: a drying box 501 and a water-absorbing sponge 502; wherein,
[0050] A plurality of absorbent sponges 502 are horizontally arranged at equal intervals in the height direction of the drying box 501. An opening communicating with the interior of the drying box 501 is provided on one side wall thereof, and a sealing plate capable of covering the opening is detachably provided on the side wall.
[0051] In the above scheme, when the gas entering the heating box 1 rises and passes through the dehumidifier 5, the water in the gas is absorbed by multiple absorbent sponges 502 to dry the gas. The dried gas enters the gas heater 3 again through the air inlet pipe 6 for heating. The heated gas can enter the heating box 1 again and continue to heat the material.
[0052] In addition, support bars are fixedly arranged horizontally on both sides of the drying box 501, and both sides of the water-absorbing sponge 502 are attached to the support bars by Velcro.
[0053] When the water-absorbing sponge 502 needs to be replaced, the sealing plate is removed from the open opening of the drying box 501 to replace the water-absorbing sponge 502 .
[0054] In a preferred embodiment of the present invention, the baking machine further comprises a driving assembly 12 for driving the stirring shaft 2 to rotate, wherein the driving assembly 12 comprises: a gear 1201, a rack plate 1202, a piston plate 1203 and a guide housing 1204; wherein,
[0055] A gear 1201 is coaxially fixed on the end of the stirring shaft 2, and a guide shell 1204 is horizontally fixedly provided on the side wall of the heating box 1 next to the gear 1201, and a piston plate 1203 is horizontally and movably provided inside the shell, and a rack plate 1202 that can extend into the heating box 1 and mesh with the gear 1201 is horizontally fixed on the piston plate 1203.
[0056] In the above scheme, the piston plate 1203 is made of rubber material, so that during the movement, it can ensure the sealing of the heating box 1 and prevent the hot air entering the inner side of the heating box 1 from escaping from the guide shell 1204.
[0057] When in use, the piston plate 1203 is driven to drive the rack plate 1202 to move in the horizontal direction, and the rack plate 1202 can drive the gear 1201 meshing with it to rotate during the movement, thereby driving the stirring shaft 2 and the plurality of stirring blades 4 on the shaft body to rotate alternately clockwise and counterclockwise to mix and stir the materials in the heating box 1, so as to improve the uniformity and reliability of the heating of the materials by the heating box 1 and improve the heating efficiency.
[0058] In a preferred embodiment of the present invention, the roasting machine further comprises an actuator for driving the piston plate 1203 to move in the guide housing 1204, wherein the actuator comprises: a cylinder 13 and a power rod 14; wherein,
[0059] A power rod 14 capable of passing through the guide housing 1204 is horizontally fixedly arranged on the side of the rack plate 1202 facing away from the piston plate 1203, and a vertical plate is vertically fixedly arranged on the free end of the power rod 14. The cylinder 13 is horizontally fixed on the top of the heating box 1, and the free end of the piston rod of the cylinder 13 is fixed on the vertical plate.
[0060] In the above scheme, it is difficult to drive the piston rod of the cylinder 13 to extend from or retract into the cylinder part, so as to drive the power rod 14 to move in the horizontal direction. During the movement, the piston plate 1203 can be driven to move in the guide shell 1, thereby driving the rack plate 1203 to move in the horizontal direction, and then driving the gear 1201 and the stirring shaft 2 meshing with it to rotate alternately in the forward and reverse directions, thereby driving the several stirring plates 4 on the shaft to move to mix and stir the materials in the heating box 1, so as to improve the uniformity and reliability of the heating of the materials by the heating box 1, and improve the heating efficiency.
[0061] In addition, the cylinder 13 is a well-known technical means, so its specific structure and use principle will not be repeated here.
[0062] In a preferred embodiment of the present invention, a dustproof mesh cover 16 is fixedly provided at the port of the air inlet pipe 6 .
[0063] In the above scheme, dust or other impurities are prevented from entering the gas heater 3 through the air inlet pipe 6 and then entering the heating box 1.
[0064] In a preferred embodiment of the present invention, a filter cloth or a filter screen is fixedly arranged on each of the air outlet holes 7 .
[0065] In the above solution, the filter cloth or filter screen plays a blocking role to prevent the material from entering the stirring blade 4 through the air outlet 7 during the baking process.
[0066] In a preferred embodiment of the utility model, a plurality of inverted L-shaped support legs 11 are horizontally fixedly arranged at equal intervals along the circumferential direction of the bottom of the stirring shaft 2, and a ball that can be rotatably arranged on the bottom end of each of the support legs 11 and can abut against the heating box 1.
[0067] In the above scheme, the support legs 11 are used to support the stirring shaft 2 to improve the mechanical strength of the stirring shaft 2. In addition, the sliding friction between the support legs 11 and the bottom of the heating box 1 is converted into rolling friction through ball bearings to reduce the friction between the two and extend the service life.
[0068] In summary, the oatmeal baking machine provided by the utility model overcomes the poor sealing effect of the baking machine in the prior art, so that the heat generated inside it can easily escape from the feed hopper, resulting in heat loss and energy waste. During use, the heating tube is driven by the mixer to make it contact with the material in the baking machine. Since the heating area of the heating tube is small, the temperature around it is higher than other areas, and heat stratification is likely to occur, resulting in uneven heating.
[0069] The preferred embodiments of the present invention are described in detail above in conjunction with the accompanying drawings. However, the present invention is not limited to the specific details in the above embodiments. Within the technical concept of the present invention, the technical solution of the present invention can be subjected to a variety of simple modifications, and these simple modifications all belong to the protection scope of the present invention.
[0070] It should also be noted that the various specific technical features described in the above specific embodiments can be combined in any suitable manner without contradiction. In order to avoid unnecessary repetition, the present utility model will not further describe various possible combinations.
[0071] In addition, various embodiments of the present invention may be arbitrarily combined, and as long as they do not violate the concept of the present invention, they should also be regarded as the contents disclosed by the present invention.
Claims
1. An oatmeal baking machine, characterized in that: The baking machine comprises: a heating box (1), a pneumatic mixing and stirring component and a dehumidifier (5); The pneumatic mixing and stirring assembly comprises: a stirring shaft (2), a gas heater (3) and a stirring blade (4); wherein: A stirring shaft (2) with a hollow structure is vertically and rotatably arranged inside the heating box (1). A plurality of stirring blades (4) with a hollow structure are evenly and vertically fixedly arranged on the stirring shaft (2) and are connected to the interior thereof. A plurality of air outlet holes (7) connected to the interior thereof are evenly arranged on both sides of each stirring blade (4). A gas heater (3) for continuously conveying hot air to the interior of the stirring shaft (2) is also fixedly arranged on the heating box (1). The air inlet end of the dehumidifier (5) extends from the top of the heating box (1) into the interior thereof and is connected to the interior thereof. The air outlet end of the dehumidifier is connected to the air inlet pipe (6) of the gas heater (3). A switch valve (15) is also fixedly arranged on the air inlet pipe (6).
2. The oatmeal baking machine according to claim 1, characterized in that: The roasting machine further comprises: an air pump (8); wherein, An air pump (8) is fixedly provided on the side wall of the gas heater (3), the input end of the air pump (8) is connected to the interior of the gas heater (3), and the output end thereof extends from the bottom end of the heating box (1) into the interior thereof through a connecting pipe (9) and is fixedly connected to the end of the stirring shaft (2) through a hose (10).
3. The oatmeal baking machine according to claim 1, characterized in that: The dehumidifier (5) is fixed above the heating box (1), and the dehumidifier (5) comprises: a drying box (501) and a water-absorbing sponge (502); wherein: A plurality of absorbent sponges (502) are horizontally arranged at equal intervals in the height direction of the drying box (501), and an opening communicating with the interior of the drying box (501) is provided on one side wall thereof, and a sealing plate capable of covering the opening is detachably provided on the side wall.
4. The oatmeal baking machine according to claim 1, characterized in that: The baking machine further comprises a driving assembly (12) for driving the stirring shaft (2) to rotate, wherein the driving assembly (12) comprises: a gear (1201), a rack plate (1202), a piston plate (1203) and a guide housing (1204); wherein: A gear (1201) is coaxially fixedly arranged at the end of the stirring shaft (2), and a guide shell (1204) is horizontally penetrated and fixedly arranged on the side wall of the heating box (1) next to the gear (1201), and a piston plate (1203) is horizontally and movably arranged inside the guide shell, and a rack plate (1202) is horizontally fixedly arranged on the piston plate (1203) and can extend into the heating box (1) and mesh with the gear (1201).
5. The oatmeal roasting machine according to claim 4, characterized in that: The roasting machine further comprises an actuator for driving the piston plate (1203) to move in the guide housing (1204), wherein the actuator comprises: a cylinder (13) and a power rod (14); wherein: A power rod (14) capable of passing through the guide housing (1204) is horizontally fixedly arranged on the side of the rack plate (1202) facing away from the piston plate (1203), and a vertical plate is vertically fixedly arranged at the free end of the power rod (14). The cylinder (13) is horizontally fixed on the top of the heating box (1), and the free end of the piston rod of the cylinder (13) is fixed on the vertical plate.
6. The oatmeal roasting machine according to claim 1, characterized in that: A dustproof mesh cover (16) is fixedly arranged at the end of the air inlet pipe (6).
7. The oatmeal roasting machine according to claim 1, characterized in that: A filter cloth or a filter screen is fixedly arranged on each of the air outlet holes (7).
8. The oatmeal roasting machine according to claim 1, characterized in that: A plurality of inverted L-shaped support legs (11) are horizontally and fixedly arranged at equal intervals along the circumferential direction of the bottom of the stirring shaft (2), and a ball bearing capable of abutting against the heating box (1) is rotatably arranged at the bottom end of each support leg (11).
Citation Information
Patent Citations
Oat baking device
CN217826513U