Electric heating batching tank for gel production
By designing electric heating batching tanks for gel production, using quantitative drainage loading structure and stirring heating structure, the problem of manual operation risks of traditional batching tanks is solved, stable mixing and stirring production is achieved, and production efficiency and safety are improved.
Patent Information
- Application Number
- CN202323435769.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-18
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2033-12-18
AI Technical Summary
Traditional ingredients tanks require manual close-range auxiliary operations during processing, which are prone to accidents and affect production efficiency and economic benefits.
An electric heating batching tank for gel production is designed, using a quantitative drainage feeding structure and a stirring heating structure, and the quantitative drainage, stirring and heating of raw materials is achieved through a rotary drive machine and a hydraulic push rod.
It realizes stable mixing and stirring of raw materials, improves production efficiency, reduces the risk of manual operation, and enhances the safety and economicality of the equipment.
Smart Images

Figure CN222586415U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of gel production, in particular to an electric heating batching tank for gel production. Background Art
[0002] The batching tank, also known as the mixing tank or batching barrel, is an upper open type with a three-layer structure with a lower inclined bottom. It has the functions of automatic temperature control, heat preservation, stirring, fast heat transfer, large temperature difference adaptation, and easy cleaning. It is widely used in food, pharmaceuticals, daily chemicals, beverages, oils, chemicals, pigments and other industries as an intermediate buffer, liquid storage, stirring, blending equipment, heating, mixing or sterilization. It is particularly suitable for small and pilot use in units and scientific research institutions without steam heat sources. And it can adopt a fully enclosed structure and a heat preservation structure according to process requirements. However, the traditional batching tank requires manual close-range auxiliary operation during the processing process, which is prone to accidents, which has a serious impact on the production efficiency and economic benefits of the enterprise. For the above problems, there may already be technical means to solve them in the prior art, but this case wants to provide an alternative or replacement technical solution. Utility Model Content
[0003] To achieve the above purpose, the utility model is implemented through the following technical solutions: an electric heating batching tank for gel production, comprising: a plurality of raw material boxes, a stirring tank and a stirring bracket, a plurality of the raw material boxes are evenly installed on the stirring bracket, the stirring tank is installed on the stirring bracket, a stirring and heating structure is installed on the stirring tank, and a plurality of the raw material boxes are connected to the stirring and heating structure on the stirring tank through a quantitative drainage and feeding structure;
[0004] The stirring and heating structure comprises: a plurality of stirring inner limit shaft rods, a plurality of stirring sleeve shaft tubes, a plurality of stirring metal rods, a coiled inductive heating tube, a plurality of sealed bearings, a plurality of lifting ring blocks, a plurality of sleeve toothed rollers, a rotary drive machine, a rotary drive gear and a plurality of lifting hydraulic push rods;
[0005] Several stirring inner limit shafts are evenly inserted into the inner side of the stirring tank, several stirring sleeve shaft tubes are respectively sleeved on several stirring inner limit shafts through the sealed bearings, and several stirring sleeve shaft tubes are respectively inserted into the stirring tank through the sealed bearings, several stirring metal rods are respectively inserted into the inner sides of several stirring inner limit shafts, the coiled induction heating tube is inserted into the side wall of the stirring tank, several lifting ring blocks are respectively installed on several stirring sleeve shaft tubes, several sleeve toothed rollers are respectively sleeved on several stirring sleeve shaft tubes, the rotary drive machine is installed on the stirring bracket, the rotary drive gear is installed on the driving end of the rotary drive machine, and the rotary drive gear is respectively meshed with the gears between several sleeve toothed rollers, several lifting hydraulic push rods are evenly installed on the stirring bracket, and the pushing ends of several lifting hydraulic push rods are respectively connected to several lifting ring blocks;
[0006] It should be noted that, in the above, several kinds of raw materials are drained one by one to the inner sides of several mixing set shaft tubes through the quantitative drainage and feeding structure, and several lifting hydraulic push rods are extended and retracted to drive the lifting ring blocks on the pushing ends of several lifting hydraulic push rods to be lifted and lowered respectively, and the lifting ring blocks are used to drive the mixing set shaft tube on it to be lifted and lowered along the mixing inner limit shaft rod, so that the holes on the mixing set shaft tube are drained to the top of the mixing inner limit shaft rod, so that the raw materials on the mixing inner limit shaft rod are drained to the inner side of the mixing tank, and at the same time, the rotary driving machine is operated to drive the rotary driving gear on the driving end of the rotary driving machine to rotate, and the rotary driving gear drives several set toothed rollers meshing with the gears therewith, and the mixing set shaft tubes thereon are driven to rotate respectively through several set gear rollers, and the mixing set shaft tube drives several stirring blades thereon to quickly stir the inner side of the mixing tank at multiple points, and the inner side of the mixing tank is heated by the coiled induction heating tube.
[0007] Preferably, the quantitative drainage and feeding structure comprises: a plurality of convex drainage tubes, a plurality of feeding valves, a plurality of L-shaped drainage tubes, a plurality of pushing hydraulic push rods, a plurality of return-shaped inner boxes, a plurality of turning plates and a plurality of turning shafts;
[0008] A plurality of the feeding valves are connected to a plurality of the raw material boxes, a plurality of the convex drainage pipes are connected to a plurality of the feeding valves, a plurality of the L-shaped drainage pipes are connected to a plurality of the convex drainage pipes, and a plurality of the L-shaped drainage pipes are movably inserted into the inner sides of a plurality of the mixing sleeve shaft tubes, a plurality of the pushing hydraulic push rods are installed into the inner sides of a plurality of the convex drainage pipes, a plurality of the return-shaped inner boxes are movably inserted into the inner sides of a plurality of the convex drainage pipes, and a plurality of the flip plates are inserted into the inner sides of the return-shaped inner boxes through the flip shafts;
[0009] It should be noted that, in the above, the raw materials on the inside of the raw material box are drained to the inside of the convex drainage tube by opening the feeding valve, and the raw materials are drained to the flip plate on the inner side of the convex drainage tube through the convex drainage tube, and the circular inner box is pushed into the L-shaped drainage tube by extending and retracting the pushing hydraulic push rod on the inside of the convex drainage tube, and the flip plate of the circular inner box axis is no longer supported by the L-shaped drainage tube, so that the flip plate on the circular inner box rotates along the flip axis, thereby draining the raw materials to the inside of the mixing tank.
[0010] Preferably, a plurality of lifting limit blocks are respectively arranged on the outer sides of a plurality of the stirring inner limit shaft rods and the inner sides of a plurality of the stirring sleeve shaft tubes.
[0011] Preferably, a plurality of stirring blades are respectively provided on a plurality of the stirring sleeve shaft tubes.
[0012] Preferably, infrared rangefinders are respectively provided on a plurality of the lifting ring blocks.
[0013] Preferably, a plurality of the lifting ring blocks are respectively provided with a discharge port.
[0014] Beneficial Effects
[0015] The utility model provides an electric heating batching tank for gel production. Compared with the prior art, the electric heating batching tank for gel production has the following beneficial effects: a plurality of raw materials are drained to the inner side of a stirring tank one by one through a quantitative drainage and feeding structure, and the raw materials are centrifugally rotated and fed through centrifugal rotation, so that the inner side of the stirring tank is multi-point fed, multi-point rotated and stirred, so as to achieve stable mixing and stirring production inside the stirring tank. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the main cross-section of an electrically heated batching tank for gel production described in the utility model.
[0017] Figure 2 for Figure 1 Schematic diagram of the top cross-sectional structure.
[0018] Figure 3 for Figure 1 A partial enlarged view of "A".
[0019] In the figure: 1. Raw material box; 2. Mixing tank; 3. Mixing bracket; 4. Mixing inner limit shaft rod; 5. Mixing set shaft tube; 6. Mixing metal rod; 7. Coiled induction heating tube; 8. Sealed bearing; 9. Lifting ring block; 10. Set toothed roller; 11. Rotary drive machine; 12. Rotary drive gear; 13. Lifting hydraulic push rod; 14. Convex drainage pipe; 15. Feeding valve; 16. L-shaped drainage pipe; 17. Push hydraulic push rod; 18. Return inner box; 19. Flip plate; 20. Flip shaft. DETAILED DESCRIPTION
[0020] Based on the embodiments of the present utility model, all other embodiments obtained by ordinary technicians in the field without making any creative work shall fall within the scope of protection of the present utility model.
[0021] Through the personnel in this field, all the electrical components in this case are connected to their corresponding power supplies through wires, and appropriate controllers and encoders should be selected according to actual conditions to meet the control requirements. The specific connection and control sequence should refer to the following working principle, and the electrical connection between the electrical components is completed in the order of working in sequence. The detailed connection means are well-known technologies in this field. The following mainly introduces the working principles and processes, and no longer explains the electrical control.
[0022] Example
[0023] The present invention will be described in detail below in conjunction with the accompanying drawings. Figure 1-3As shown, several of the raw material boxes 1 are evenly installed on the stirring bracket 3, the stirring tank 2 is installed on the stirring bracket 3, a stirring and heating structure is installed on the stirring tank 2, and several of the raw material boxes 1 are connected to the stirring and heating structure on the stirring tank through a quantitative drainage and feeding structure; the stirring and heating structure includes: several stirring inner limit shaft rods 4, several stirring sleeve shaft tubes 5, several stirring metal rods 6, a coiled inductive heating tube 7, several sealed bearings 8, several lifting ring blocks 9, several sleeve toothed rollers 10, a rotary drive machine 11, a rotary drive gear 12 and several lifting hydraulic push rods 13; several of the stirring inner limit shaft rods 4 are evenly inserted into the inner side of the stirring tank 2, and several of the The stirring sleeve shaft tube 5 is respectively sleeved on a plurality of the stirring inner limit shaft rods 4 through the sealed bearing 8, and a plurality of the stirring sleeve shaft tubes 5 are respectively inserted on the stirring tank 2 through the sealed bearing 8, a plurality of the stirring metal rods 6 are respectively inserted on the inner sides of a plurality of the stirring inner limit shaft rods 4, the coiled induction heating tube 7 is inserted on the side wall of the stirring tank 2, a plurality of the lifting ring blocks 9 are respectively installed on a plurality of the stirring sleeve shaft tubes 5, a plurality of the sleeve toothed rollers 10 are respectively sleeved on a plurality of the stirring sleeve shaft tubes 5, the rotary drive machine 11 is installed on the stirring bracket 3, the rotary drive gear 12 is installed on the driving end of the rotary drive machine 11, and the rotary drive gear The wheels 12 are respectively meshed with the gears between the plurality of toothed rollers 10, and the plurality of lifting hydraulic push rods 13 are evenly installed on the stirring bracket 3, and the pushing ends of the plurality of lifting hydraulic push rods 13 are respectively connected to the plurality of lifting circular ring blocks 9; the quantitative drainage and feeding structure comprises: a plurality of convex drainage pipes 14, a plurality of feeding valves 15, a plurality of L-shaped drainage pipes 16, a plurality of pushing hydraulic push rods 17, a plurality of return-shaped inner boxes 18, a plurality of flip plates 19 and a plurality of flip shafts 20; a plurality of feeding valves 15 are respectively connected to a plurality of raw material boxes 1, a plurality of convex drainage pipes 14 are respectively connected to a plurality of feeding valves 15, and a plurality of L-shaped drainage pipes 16 are respectively connected to a plurality of Connected to a plurality of the convex drainage tubes 14, and a plurality of the L-shaped drainage tubes 16 are respectively movably inserted into the inner sides of a plurality of the mixing set shaft tubes 5, a plurality of the pushing hydraulic push rods 17 are respectively installed on the inner sides of a plurality of the convex drainage tubes 14, a plurality of the return-shaped inner boxes 18 are respectively movably inserted into the inner sides of a plurality of the convex drainage tubes 14, and a plurality of the flip plates 19 are inserted into the inner sides of the return-shaped inner boxes 18 through the flip shafts 20; a plurality of lifting limit blocks are respectively arranged on the outer sides of a plurality of the mixing inner limit shaft rods 4 and the inner sides of a plurality of the mixing set shaft tubes 5; a plurality of mixing blades are respectively arranged on a plurality of the mixing set shaft tubes 5; an infrared rangefinder is respectively arranged on a plurality of the lifting ring blocks 9;Several lifting ring blocks 9 are respectively provided at the discharge ports. ;
[0024] According to the attached Figure 1-3 It is concluded that, through the quantitative drainage and feeding structure, several kinds of raw materials are drained one by one to the inner sides of several mixing set shaft tubes 5, and through the extension and retraction of several lifting hydraulic push rods 13, the lifting ring blocks 9 on the pushing ends of several lifting hydraulic push rods 13 are driven to rise and fall respectively, and the mixing set shaft tube 5 on it is driven to rise and fall along the mixing inner limit shaft rod 4 through the lifting ring block 9, so that the holes on the mixing set shaft tube 5 are drained to the top of the mixing inner limit shaft rod 4, so that the raw materials on the mixing inner limit shaft rod 4 are drained to the inner side of the mixing tank 2, and at the same time, the rotary driving machine 11 is operated to drive the rotary driving gear 12 on the driving end of the rotary driving machine 11 to rotate, and the rotary driving gear 12 drives several set tooth groove rollers 10 meshing with the gears therewith, and the several set gear rollers are driven to move the raw materials to the mixing tank 2. The stirring sleeve shaft tube 5 on it is driven to rotate, and the stirring sleeve shaft tube 5 drives several stirring blades thereon to quickly stir the inner side of the stirring tank 2 at multiple points, and the inner side of the stirring tank 2 is heated by the coiled induction heating tube 7; the raw materials inside the raw material box 1 are drained to the inner side of the convex drainage tube 14 by opening the feeding valve 15, and the raw materials are drained to the flip plate 19 on the inner side of the round-shaped inner box through the convex drainage tube 14, and the pushing hydraulic push rod 17 inside the convex drainage tube 14 is extended and retracted to push the round-shaped inner box into the L-shaped drainage tube 16, and the flip plate 19 of the round-shaped inner box shaft is no longer supported by the L-shaped drainage tube 16, so that the flip plate 19 on the round-shaped inner box rotates along the flip axis 20, thereby draining the raw materials to the inner side of the stirring tank 2.
[0025] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An electrically heated batching tank for gel production, comprising: A plurality of raw material boxes, a stirring tank and a stirring support, wherein the plurality of raw material boxes are evenly mounted on the stirring support, the stirring tank is mounted on the stirring support, a stirring and heating structure is mounted on the stirring tank, and the plurality of raw material boxes are connected to the stirring and heating structure on the stirring tank through a quantitative drainage and feeding structure; The stirring and heating structure comprises: a plurality of stirring inner limit shaft rods, a plurality of stirring sleeve shaft tubes, a plurality of stirring metal rods, a coiled induction heating tube, a plurality of sealed bearings, a plurality of lifting ring blocks, a plurality of sleeve toothed rollers, a rotary drive machine, a rotary drive gear and a plurality of lifting hydraulic push rods; Several of the stirring inner limit shafts are evenly inserted into the inner side of the stirring tank, several of the stirring sleeve shaft tubes are respectively sleeved on the several of the stirring inner limit shafts through the sealed bearings, and several of the stirring sleeve shaft tubes are respectively inserted into the stirring tank through the sealed bearings, several of the stirring metal rods are respectively inserted into the inner sides of several of the stirring inner limit shafts, the coiled induction heating tube is inserted into the side wall of the stirring tank, several of the lifting ring blocks are respectively installed on several of the stirring sleeve shaft tubes, several of the sleeve toothed rollers are respectively sleeved on several of the stirring sleeve shaft tubes, the rotary drive motor is installed on the stirring bracket, the rotary drive gear is installed on the driving end of the rotary drive motor, and the rotary drive gear is respectively meshed with the gears between several of the sleeve toothed rollers, several of the lifting hydraulic push rods are evenly installed on the stirring bracket, and the pushing ends of several of the lifting hydraulic push rods are respectively connected to several of the lifting ring blocks.
2. The electrically heated batching tank for gel production according to claim 1, characterized in that: The quantitative drainage and feeding structure comprises: a plurality of convex drainage tubes, a plurality of feeding valves, a plurality of L-shaped drainage tubes, a plurality of pushing hydraulic push rods, a plurality of return-shaped inner boxes, a plurality of turning plates and a plurality of turning shafts; A number of the feeding valves are respectively connected to a number of the raw material boxes, a number of the convex drainage tubes are respectively connected to a number of the feeding valves, a number of the L-shaped drainage tubes are respectively connected to a number of the convex drainage tubes, and a number of the L-shaped drainage tubes are respectively movably inserted on the inner sides of a number of the mixing set shaft tubes, a number of the pushing hydraulic push rods are respectively installed on the inner sides of a number of the convex drainage tubes, a number of the return-shaped inner boxes are respectively movably inserted on the inner sides of a number of the convex drainage tubes, and a number of the flip plates are inserted on the inner sides of the return-shaped inner boxes through the flip shafts.
3. The electrically heated batching tank for gel production according to claim 2, characterized in that: A plurality of lifting limit blocks are respectively arranged on the outer sides of a plurality of the stirring inner limit shaft rods and the inner sides of a plurality of the stirring sleeve shaft tubes.
4. The electrically heated batching tank for gel production according to claim 3, characterized in that: A plurality of stirring blades are respectively arranged on a plurality of stirring sleeve shaft tubes.
5. The electrically heated batching tank for gel production according to claim 4, characterized in that: Infrared rangefinders are respectively arranged on a plurality of lifting ring blocks.
6. The electrically heated batching tank for gel production according to claim 5, characterized in that: A plurality of lifting ring blocks are respectively provided with discharge ports.