Release agent batching system
By designing a mold release agent batching system including a quantitative conveying module and a batching action module, the problem of inaccurate input of functional agents in the existing system is solved, and efficient and accurate batching of mold release agents is achieved.
Patent Information
- Application Number
- CN202421221379.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-05-31
AI Technical Summary
When the existing mold release agent batching system is large in a single batching volume, it is difficult to ensure the precise input of functional agents, which affects the batching efficiency.
A mold release agent batching system including a support frame, a material storage module, a quantitative conveying module, a batching action module and a material guide module are designed. Through the mutual cooperation between the quantitative conveying module and the batching action module, the amount of output raw materials is accurately controlled.
The accurate proportioning process of mold release agent is achieved, the efficiency of mold release agent production is improved, and the inaccuracy of artificial ingredients is avoided.
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Figure CN222586436U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fine chemical preparation devices, in particular to a release agent batching system. Background Art
[0002] Concrete release agent is a commonly used preparation of fine chemicals. The concrete release agent mainly refers to a substance applied on the formwork used for concrete construction. It can prevent the formwork from sticking to the concrete surface after pouring, so that the product is easy to demold; at the same time, it can also protect the formwork to prevent it from deformation or rust, facilitate subsequent cleaning and reduce the cost of repair and maintenance.
[0003] The raw materials used to produce and prepare concrete release agents mainly include: base oil, chemical active agents, auxiliary agents and additives; when producing concrete release agents, it is necessary to first prepare the required raw materials in sufficient quantities according to the preset ratio. When proportioning the raw materials, a batching system can be used to assist. The batching system can realize the transportation and batching of various materials, such as liquid or powder materials.
[0004] Based on this, Chinese patent CN214390034U discloses a release agent batching system, which includes a mixing barrel, a partition, a filter frame and a rotating motor, the inner wall of the mixing barrel is welded with a funnel-shaped partition, the partition divides the inner cavity of the mixing barrel into a mixing chamber and a filtering chamber, the top of the mixing barrel is connected to a rotating motor through a plurality of screws, the output shaft of the rotating motor is connected to a mixing shaft through a coupling, the lower half of the mixing shaft passes through the mixing barrel and extends to the inner cavity of the mixing barrel, the outer periphery of the mixing shaft is welded with a spiral auger piece, the bottom end of the mixing shaft is welded with a V-shaped scraper adapted to the partition, the bottom end of the partition is connected with a liquid outlet pipe with a solenoid valve, and the liquid outlet pipe is set in an arc shape, the inner wall of the filtering chamber of the mixing barrel is welded with an elliptical filter frame, the top of the filter frame is welded with a wire mesh, and the bottom end of the mixing barrel is connected with a liquid discharge pipe with a solenoid valve. The release agent batching system can not only perform speed-adjusting feeding, but also realize the functions of stirring and filtering.
[0005] However, the mold release agent batching system disclosed above still has the technical problem of large single batching amount. Specifically, in the batching process of the mold release agent, the proportion of functional agents such as chemical active agents, auxiliary agents and additives to core raw materials such as base oil is not high, and the amount of raw materials input each time in the mixing barrel disclosed in the existing patent is large. If the functional agent needs to be added, workers often need to weigh it manually before adding it; and manual weighing by workers is difficult to ensure the accuracy of the materials input each time. Utility Model Content
[0006] Based on this, it is necessary to provide a release agent batching system to address the technical problem of how to improve the efficiency of release agent batching.
[0007] A release agent batching system comprises: a support frame, a material storage module, a quantitative conveying module, a batching action module and a material guiding module; the material storage module is arranged on the top of the support frame, the quantitative conveying module is arranged below the material storage module, and the quantitative conveying module is control-connected with the material storage module; the batching action module is connected to the support frame below the material storage module; the batching action module is respectively connected to the quantitative conveying module and the material guiding module; the material guiding module is arranged below the batching action module.
[0008] Furthermore, the material storage module comprises a material storage bin, a capacity display unit, a maintenance unit and a pressurization unit.
[0009] Furthermore, the capacity display part is arranged on the side of the storage bin, the maintenance part is arranged on the bottom side of the storage bin, and the boosting part is arranged on the upper side of the storage bin.
[0010] Furthermore, the quantitative conveying module has a material conveying connecting pipe, a material conveying switch valve, a valve body rotating connecting part and a switch control motor.
[0011] Furthermore, the material delivery connecting pipe is connected to the bottom of the storage bin, and the material delivery switch valve is arranged in the material delivery connecting pipe; the valve body rotating connecting part is control-connected to the material delivery switch valve, and the switch control motor is drivingly connected to the valve body rotating connecting part.
[0012] Furthermore, the batching action module comprises a material guide connection frame, a material guide moving frame, a relay connection tank body, a plurality of guide pulleys, a telescopic connecting rod and a batching driving cylinder.
[0013] Furthermore, the material guide connecting frame is fixedly connected to the support frame, and the material guide connecting frame is provided with a plurality of material guide connecting ports, which are respectively arranged on the upper and lower sides of the material guide connecting frame, and the plurality of material guide connecting ports arranged on the upper side of the material guide connecting frame are alternately connected with the material delivery connecting pipe.
[0014] Furthermore, the material guiding movable frame is movably arranged in the material guiding connecting frame, and two relay connecting tank bodies are arranged inside the material guiding movable frame. The upper part of each relay connecting tank body is connected to one of the material guiding connecting ports, and the lower part of each of the relay connecting tank bodies is alternately connected to the material guiding connecting ports.
[0015] Furthermore, a plurality of guide pulleys are evenly distributed and connected to both sides of the material guide movable frame, the material guide movable frame is connected to the telescopic connecting rod, the batching drive cylinder is drivingly connected to the telescopic connecting rod, and the batching drive cylinder is fixedly connected between the material guide connecting frames.
[0016] Furthermore, the material guiding module has a material guiding funnel and a material conveying pipe. The material guiding funnel is arranged below the material guiding connection frame, and the material conveying pipe is connected to the bottom of the material guiding funnel.
[0017] In summary, the utility model is a release agent batching system which is respectively provided with a support frame, a material storage module, a quantitative conveying module, a batching action module and a material guiding module; the material storage module is arranged on the top of the support frame, the quantitative conveying module is arranged below the material storage module, and the quantitative conveying module is control-connected with the material storage module; the batching action module is connected to the support frame below the material storage module; the batching action module is respectively connected to the quantitative conveying module and the material guiding module; the material guiding module is arranged below the batching action module. The mutual coordination of the quantitative conveying module and the batching action module can accurately control the amount of raw materials output, so as to facilitate the accurate proportioning process of the release agent, thereby improving the efficiency of the release agent production. Therefore, the utility model is a release agent batching system which solves the technical problem of how to improve the efficiency of the release agent batching. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a structural schematic diagram of a release agent batching system of the utility model;
[0019] Figure 2 It is a structural schematic diagram of another direction of a mold release agent batching system of the utility model;
[0020] Figure 3 It is a structural schematic diagram of a part of the structure in another direction of a release agent batching system of the utility model;
[0021] Figure 4 It is a structural schematic diagram of another direction of a mold release agent batching system of the utility model;
[0022] Figure 5 It is a structural schematic diagram of a part of the structure in another direction of a release agent batching system of the utility model;
[0023] Figure 6 It is a schematic diagram of the exploded structure of the other direction of the partial structure of a mold release agent batching system of the utility model. DETAILED DESCRIPTION
[0024] In order to make the above-mentioned purposes, features and advantages of the utility model more obvious and easy to understand, the specific implementation methods of the utility model are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the utility model. However, the utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the utility model, so the utility model is not limited by the specific embodiments disclosed below.
[0025] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0026] In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present utility model, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0027] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0028] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0029] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used herein are for illustrative purposes only and are not intended to be the only implementation method.
[0030] Please also read Figures 1 to 6 The utility model provides a release agent batching system comprising: a support frame 1, a material storage module 2, a quantitative conveying module 3, a batching action module 4 and a material guiding module 5; the material storage module 2 is arranged on the top of the support frame 1, the quantitative conveying module 3 is arranged below the material storage module 2, and the quantitative conveying module 3 is control-connected with the material storage module 2; the batching action module 4 is connected to the support frame 1 below the material storage module 2; the batching action module 4 is respectively connected to the quantitative conveying module 3 and the material guiding module 5; the material guiding module 5 is arranged below the batching action module 4.
[0031] Specifically, when the release agent batching system of the utility model is in the working process, the user can place a sufficient amount of raw material preparation in the storage module 2 in advance to meet the dosage requirements of batch proportioning production of release agent. Thereafter, the quantitative conveying module 3 is arranged between the storage module 2 and the batching action module 4, so as to use the quantitative conveying module 3 to control the amount of raw materials flowing into the batching action module 4, and the batching action module 4 can further accurately regulate and distribute the raw materials to the material guide module 5; finally, the user can receive the quantitatively proportioned raw materials in the material guide module 5 or connect the material guide module 5 to the next station for producing release agent. The mutual coordination of the quantitative conveying module 3 and the batching action module 4 can accurately control the amount of raw materials output, so as to facilitate the accurate proportioning process of the release agent, thereby improving the efficiency of the release agent production.
[0032] Furthermore, the support frame 1 has a raised structure 101 and a workbench 102; the raised structure 101 is arranged above the workbench 102, the material storage module 2 is arranged in the raised structure 101, the batching action module 4 is arranged in the workbench 102, and the quantitative conveying module 3 is respectively connected to the material storage module 2 and the batching action module 4.
[0033] Furthermore, the material storage module 2 has a material storage bin 201, a capacity display unit 202, a maintenance unit 203 and a pressurizing unit 204; the capacity display unit 202 is arranged on the side of the material storage bin 201, the maintenance unit 203 is arranged on the bottom side of the material storage bin 201, and the pressurizing unit 204 is arranged on the upper side of the material storage bin 201. Specifically, the capacity display unit 202 can be simply set as an observation window structure with a transparent material, or can be set as a display with a liquid level measurement sensor, so that the user can intuitively understand the residual material situation inside the material storage bin 201. In addition, a movably detachable maintenance unit 203 can be arranged on the bottom side of the material storage bin 201, which can usually be a flange structure with a sealing ring, which is sealed and arranged on the side of the material storage bin 201 through a threaded connection, so that the user can inspect or clean the material storage bin 201. In addition, the booster section 204 for inputting high-pressure gas may also be provided on the upper side of the storage bin 201. It may generally be a connection port of a one-way gas valve structure, which is normally in a sealed state. When necessary, external high-pressure gas may be introduced to facilitate the outflow of raw materials inside the storage bin 201.
[0034] Furthermore, the quantitative conveying module 3 has a material delivery connection pipe 301, a material delivery switch valve 302, a valve body rotation connection part 303 and a switch control motor 304; the material delivery connection pipe 301 is connected to the bottom of the material storage bin 201, and the material delivery switch valve 302 is arranged in the material delivery connection pipe 301; the valve body rotation connection part 303 is control-connected with the material delivery switch valve 302, and the switch control motor 304 is drivingly connected with the valve body rotation connection part 303. Specifically, the material delivery connection pipe 301 can connect the material storage bin 201 with the batching action module 4, and the material delivery switch valve 302 is connected in the material delivery connection pipe 301, and can control the opening and closing state of the inside of the material delivery connection pipe 301. Furthermore, a valve body rotating connection part 303 is connected to the switch of the feed switch valve 302, and the valve body rotating connection part 303 is connected to the switch control motor 304; thus, the switch control motor 304 can receive an external control signal and then control the opening or closing state of the feed switch valve 302 by driving the valve body rotating connection part 303.
[0035] Furthermore, the batching action module 4 has a material guide connection frame 401, a material guide moving frame 402, a relay connection tank body 403, a plurality of guide pulleys 404, a telescopic connecting rod 405 and a batching driving cylinder 406; the material guide connection frame 401 is fixedly connected to the support frame 1, and the material guide connection frame 401 is provided with a plurality of material guide connection ports 401a, and the plurality of material guide connection ports 401a are respectively arranged on the upper and lower sides of the material guide connection frame 401, and the plurality of material guide connection ports 401a arranged on the upper side of the material guide connection frame 401 are alternately connected to the material delivery connecting pipe 301. The material guide mobile frame 402 is movably arranged in the material guide connection frame 401, and two relay connection tanks 403 are arranged inside the material guide mobile frame 402. The upper part of each relay connection tank 403 is connected to a material guide connection port 401a, and the lower part of each relay connection tank 403 is alternately connected to the material guide connection port 401a. A plurality of guide pulleys 404 are evenly distributed and connected to both sides of the material guide mobile frame 402. The material guide mobile frame 402 is connected to the telescopic connecting rod 405, and the batching driving cylinder 406 is drivingly connected to the telescopic connecting rod 405. The batching driving cylinder 406 is fixedly connected between the material guide connection frames 401. Specifically, the batching driving cylinder 406 can drive the telescopic connecting rod 405 to extend or shorten, and when it is extended, it can drive the material guide mobile frame 402 to reciprocate left and right along the limit of the guide pulley 404 between the material guide connection frame 401. At the same time, the upper and lower surfaces of the material guide connection frame 401 are both provided with a plurality of material guide connection ports 401a. For example, in one embodiment, the upper surface of the material guide connection frame 401 is provided with three material guide connection ports 401a, and the lower surface thereof is provided with two material guide connection ports 401a; the material guide connection port 401a provided in the middle of the upper surface thereof is kept in communication with the lower portion of the material delivery connection pipe 301, and the two relay connection tanks 403 provided in the material guide movable frame 402 always maintain one of them in communication with the material guide connection port 401 provided in the middle of the upper surface of the material guide connection frame 401. a is in a connected state, and when the top of the relay connection tank body 403 is connected with the material guiding connection port 401a, its bottom is just in a closed state, until its top leaves the material guiding connection port 401a set in the middle of the material guiding connection frame 401, and its bottom is connected with a material guiding connection port 401a set below the material guiding connection frame 401, and the material temporarily stored in the relay connection tank body 403 can be transferred to the material guiding module 5 when its bottom is connected. At this time, the next workstation or the container for containing quantitative materials can receive the quantitative materials from the material guiding module 5.Thus, the material guiding movable frame 402 can be driven by the batching driving cylinder 406 so that the two relay connecting tanks 403 arranged therein are alternately in the state of receiving and releasing materials, thereby realizing the function of distributing materials according to demand and quantity, avoiding manual batching, and thus improving the batching efficiency of the release agent.
[0036] Furthermore, the material guide module 5 has a material guide hopper 501 and a batching delivery pipe 502, wherein the material guide hopper 501 is disposed below the material guide connection frame 401, and the batching delivery pipe 502 is connected to the bottom of the material guide hopper 501. Specifically, when the bottom of the relay connection tank 403 is connected to the material guide connection port 401a disposed below the material guide connection frame 401, the material temporarily stored in the relay connection tank 403 can flow from the material guide connection port 401a to the material guide hopper 501, and then flow to the batching delivery pipe 502, as long as the batching delivery pipe 502 is connected to the next production station or container.
[0037] In summary, the utility model is a release agent batching system which is respectively provided with a support frame 1, a material storage module 2, a quantitative conveying module 3, a batching action module 4 and a material guiding module 5; the material storage module 2 is arranged on the top of the support frame 1, the quantitative conveying module 3 is arranged below the material storage module 2, and the quantitative conveying module 3 is control-connected with the material storage module 2; the batching action module 4 is connected to the support frame 1 below the material storage module 2; the batching action module 4 is respectively connected to the quantitative conveying module 3 and the material guiding module 5; the material guiding module 5 is arranged below the batching action module 4. The mutual coordination of the quantitative conveying module 3 and the batching action module 4 can accurately control the amount of the output raw materials, so as to facilitate the accurate proportioning process of the release agent, thereby improving the efficiency of the release agent production. Therefore, the utility model is a release agent batching system which solves the technical problem of how to improve the efficiency of the release agent batching.
[0038] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0039] The above-mentioned embodiments only express several implementation methods of the utility model, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the utility model patent. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model. Therefore, the protection scope of the utility model patent shall be based on the attached claims.
Claims
1. A release agent batching system, characterized in that: The invention comprises: a support frame (1), a material storage module (2), a quantitative conveying module (3), a batching action module (4) and a material guiding module (5); the material storage module (2) is arranged on the top of the support frame (1), the quantitative conveying module (3) is arranged below the material storage module (2), and the quantitative conveying module (3) is control-connected to the material storage module (2); the batching action module (4) is connected to the support frame (1) below the material storage module (2); the batching action module (4) is respectively connected to the quantitative conveying module (3) and the material guiding module (5); the material guiding module (5) is arranged below the batching action module (4).
2. A release agent batching system according to claim 1, characterized in that: The material storage module (2) comprises a material storage bin (201), a capacity display unit (202), a maintenance unit (203) and a pressurizing unit (204).
3. A release agent batching system according to claim 2, characterized in that: The capacity display unit (202) is arranged on the side of the storage bin (201), the maintenance unit (203) is arranged on the bottom side of the storage bin (201), and the pressurization unit (204) is arranged on the upper side of the storage bin (201).
4. A release agent batching system according to claim 3, characterized in that: The quantitative conveying module (3) comprises a material conveying connecting pipe (301), a material conveying switch valve (302), a valve body rotating connecting part (303) and a switch control motor (304).
5. A release agent batching system according to claim 4, characterized in that: The material delivery connecting pipe (301) is connected to the bottom of the storage bin (201), and the material delivery switch valve (302) is arranged in the material delivery connecting pipe (301); the valve body rotating connecting part (303) is control-connected to the material delivery switch valve (302), and the switch control motor (304) is drivingly connected to the valve body rotating connecting part (303).
6. A release agent batching system according to claim 5, characterized in that: The batching action module (4) comprises a material guide connection frame (401), a material guide moving frame (402), a relay connection tank body (403), a plurality of guide pulleys (404), a telescopic connecting rod (405) and a batching driving cylinder (406).
7. A release agent batching system according to claim 6, characterized in that: The material guide connecting frame (401) is fixedly connected to the support frame (1), and the material guide connecting frame (401) is provided with a plurality of material guide connecting ports (401a), and the plurality of material guide connecting ports (401a) are respectively arranged on the upper and lower sides of the material guide connecting frame (401), and the plurality of material guide connecting ports (401a) arranged on the upper side of the material guide connecting frame (401) are alternately connected to the material delivery connecting pipe (301).
8. A release agent batching system according to claim 7, characterized in that: The material guiding movable frame (402) is movably arranged in the material guiding connection frame (401), and two relay connection tank bodies (403) are arranged inside the material guiding movable frame (402), and the upper part of each relay connection tank body (403) is connected to a material guiding connection port (401a), and the lower part of each relay connection tank body (403) is alternately connected to the material guiding connection port (401a).
9. A release agent batching system according to claim 8, characterized in that: A plurality of guide pulleys (404) are evenly distributed and connected to both sides of the material guiding movable frame (402), the material guiding movable frame (402) is connected to the telescopic connecting rod (405), the batching driving cylinder (406) is drivingly connected to the telescopic connecting rod (405), and the batching driving cylinder (406) is fixedly connected between the material guiding connecting frames (401).
10. A release agent batching system according to claim 9, characterized in that: The material guiding module (5) comprises a material guiding funnel (501) and a material conveying pipe (502); the material guiding funnel (501) is arranged below the material guiding connection frame (401); and the material conveying pipe (502) is connected to the bottom of the material guiding funnel (501).
Citation Information
Patent Citations
Release agent batching system
CN214390034U