Chemical reaction kettle with cleaning function
By designing a chemical reactor with PH detection, stirring, cooling and discharge functions, the problem of acidic or alkaline solution residues in the chemical reactor is solved, and the solution is timely neutralized and cleaned, ensuring the preparation quality of subsequent chemical solutions.
Patent Information
- Application Number
- CN202421068193.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-16
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-05-16
AI Technical Summary
There are often residual acidic or alkaline solutions in the chemical reactor. If they are not neutralized and cleaned in time, it will affect the preparation of subsequent chemical solutions. However, common chemical reactors do not have the function of neutralizing and cleaning of acidic or alkaline solutions.
A chemical reactor with cleaning function was designed, equipped with a PH detector, agitating assembly, cooling assembly and discharge cone tube. By detecting the pH value of the solution, adding neutralizing agent, stirring evenly, and cooling the cooling assembly to achieve neutralization and cleaning of the solution.
The timely neutralization and cleaning of the internal solution of the chemical reactor is achieved, and the effect of solution residue on subsequent preparation of chemical solution is avoided, and the service life of the reactor is extended.
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Figure CN222586567U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of chemical production, in particular to a chemical reaction kettle with a cleaning function. Background Art
[0002] Chemical reactor is one of the indispensable and important equipment in chemical production. It has a wide range of applications and plays an important role. During use, it is necessary to select appropriate materials and structures according to the specific usage and working environment to ensure the safe, efficient and stable operation of the reactor.
[0003] Chemical reactors are generally used for the preparation and treatment of chemical solutions. Acidic or alkaline solutions often remain inside them. If they are not neutralized and cleaned in time, it will easily affect the subsequent preparation of chemical solutions in the reactor. Common chemical reactors do not have the function of neutralizing and cleaning acidic or alkaline solutions. Therefore, chemical reactors with cleaning functions are needed to solve the above problems. Utility Model Content
[0004] The purpose of the utility model is to provide a high-speed pretreatment water treatment equipment to solve the problem raised in the above background technology: there is often residual acidic or alkaline solution inside the chemical reactor, which, if not neutralized and cleaned in time, will easily affect the preparation of subsequent chemical solutions in the reactor, and common chemical reactors do not have the function of neutralizing and cleaning acidic or alkaline solutions.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a chemical reactor with a cleaning function, comprising a thermal insulation jacket, a reaction inner tube inserted into the interior of the thermal insulation jacket, a cooling assembly fixedly connected to the outer wall of the reaction inner tube, a closed top cover threadedly connected to the top of the thermal insulation jacket, a stirring assembly installed at the center of the closed top cover, the stirring end of the stirring assembly extending to the interior of the reaction inner tube, a discharge cone pipe connected to the bottom flange of the reaction inner tube, the discharge cone pipe extending to the outside of the thermal insulation jacket, fixed legs fixedly connected to both sides of the lower surface of the thermal insulation jacket, a pH detector installed on one side of the upper surface of the closed top cover, the detection end of the pH detector extending to the interior of the reaction inner tube, and two feed ducts fixedly arranged at the edge of the upper surface of the closed top cover.
[0006] Preferably, the cooling assembly comprises a cooling conduit, and a top of one side of the cooling conduit is fixedly connected to a liquid inlet conduit.
[0007] Preferably, the bottom of one side of the cooling conduit is fixedly connected to a liquid outlet conduit, and the top of one side of the insulation jacket is fixedly installed with a solenoid valve.
[0008] Preferably, a temperature sensor is fixedly mounted on the bottom of the outer side of the reaction inner cylinder, and a detection end of the temperature sensor is in contact with the reaction inner cylinder.
[0009] Preferably, the liquid outlet end of the solenoid valve is connected to the liquid inlet conduit flange.
[0010] Preferably, the stirring assembly comprises a reduction motor, the output end of the reduction motor is drivingly connected to a stirring guide rod, and one end of the stirring guide rod is fixedly connected to a U-shaped blade.
[0011] Technical effects and advantages of the utility model:
[0012] (1) The device detects the pH value of the solution inside the reaction cylinder by means of a pH detector, and can add an appropriate amount of neutralizing alkaline or acidic solution into the feed conduit to neutralize the solution in the reaction cylinder. The stirring guide rod and the U-shaped blade can be driven by the reduction motor to rotate, so that the solution inside the reaction cylinder is evenly mixed and the neutralization reaction rate is improved. Since a large amount of heat is released during the acid-base neutralization reaction, it may cause damage to the reaction cylinder and the insulation jacket. Therefore, when the temperature is too high, the temperature sensor opens the solenoid valve, and the condensed water source is connected to the solenoid valve and transported to the cooling conduit through the liquid inlet conduit to cool the reaction cylinder by heat exchange. The liquid after heat exchange can be discharged through the liquid outlet conduit for reuse, thereby solving the problem that the acidic or alkaline solution often remains inside the chemical reactor. If it is not neutralized and cleaned in time, it is easy to affect the preparation of the subsequent chemical solution in the reactor, and the common chemical reactor does not have the function of neutralizing and cleaning the acidic or alkaline solution.
[0013] (2) The device can detect the pH value of the solution inside the reaction cylinder after the reaction by means of a pH detector. When the pH value of the solution inside the reaction cylinder is within the error range, the solution inside the reaction cylinder can be discharged through the discharge cone to complete the cleaning. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0015] Figure 2 This is a schematic diagram of the connection structure between the reaction inner cylinder and the cooling assembly in the utility model;
[0016] Figure 3 It is a structural schematic diagram of the stirring component in the utility model.
[0017] In the figure: 1. Insulation jacket; 2. Closed top cover; 3. Reactor inner tube; 4. Cooling assembly; 401. Cooling conduit; 402. Liquid inlet conduit; 403. Liquid outlet conduit; 404. Solenoid valve; 405. Temperature sensor; 5. Stirring assembly; 501. Reducer motor; 502. Stirring guide rod; 503. U-shaped paddle; 6. Discharge cone; 7. Fixed support leg; 8. Feed conduit; 9. PH detector. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0019] The utility model provides Figure 1-3 The chemical reactor with cleaning function shown in the figure comprises a thermal insulation jacket 1, a reaction inner tube 3 is inserted into the interior of the thermal insulation jacket 1, a cooling component 4 is fixedly connected to the outer wall of the reaction inner tube 3, a closed top cover 2 is threadedly connected to the top of the thermal insulation jacket 1, a stirring component 5 is installed at the center of the closed top cover 2, the stirring end of the stirring component 5 extends to the interior of the reaction inner tube 3, the bottom flange of the reaction inner tube 3 is connected to a discharge cone 6, the discharge cone 6 extends to the outside of the thermal insulation jacket 1, both sides of the lower surface of the thermal insulation jacket 1 are fixedly connected with fixed legs 7, a pH detector 9 is installed on one side of the upper surface of the closed top cover 2, the detection end of the pH detector 9 extends to the interior of the reaction inner tube 3, and two feed conduits 8 are fixedly arranged at the edge of the upper surface of the closed top cover 2.
[0020] like Figure 1-3 The chemical reactor with cleaning function shown in the figure, the cooling component 4 includes a cooling conduit 401, the top of one side of the cooling conduit 401 is fixedly connected with a liquid inlet conduit 402, the bottom of one side of the cooling conduit 401 is fixedly connected with a liquid outlet conduit 403, the top of one side of the insulation jacket 1 is fixedly installed with a solenoid valve 404, the bottom of the outer side of the reaction inner tube 3 is fixedly installed with a temperature sensor 405, the detection end of the temperature sensor 405 is in contact with the reaction inner tube 3, the liquid outlet end of the solenoid valve 404 is flange-connected with the liquid inlet conduit 402, and the stirring component 5 includes a reduction motor 501, the output end of the reduction motor 501 is transmission-connected with a stirring guide rod 502, and one end of the stirring guide rod 502 is fixedly connected with a U-shaped blade 503.
[0021] The working principle of the utility model is as follows: clean water is added to the reaction inner cylinder 3, and the pH value of the solution in the reaction inner cylinder 3 is detected by the provided pH detector 9, and an appropriate amount of neutralization alkaline or acidic solution can be added to the feed conduit 8 to neutralize the solution in the reaction inner cylinder 3. The provided reduction motor 501 can drive the stirring guide rod 502 and the U-shaped blade 503 to rotate, so that the solution in the reaction inner cylinder 3 is evenly mixed, and the neutralization reaction rate is improved. Since a large amount of heat is released during the acid-base neutralization reaction, the reaction inner cylinder 3 and the insulation may be damaged. The jacket 1 is damaged, so when the temperature is too high, the temperature sensor 405 opens the solenoid valve 404, and the condensed water source is connected to the solenoid valve 404, and the condensed water is transported to the cooling tube 401 through the liquid inlet tube 402, so as to exchange heat and cool the reaction inner tube 3. The liquid after heat exchange can be discharged through the liquid outlet tube 403 for reuse. The pH value of the solution inside the reaction inner tube 3 after the reaction can be detected by the pH detector 9. When the pH value of the solution inside the reaction inner tube 3 is within the error range, the solution inside the reaction inner tube 3 can be discharged through the discharge cone 6 to complete the cleaning.
[0022] In the description of the present invention, unless otherwise clearly specified and limited, the terms "set", "install", "connect", "connect", and "fix" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0023] The standard parts used in the utility model can all be purchased from the market, and the special-shaped parts can all be customized according to the description and the drawings.
[0024] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A chemical reaction kettle with a cleaning function, comprising a temperature insulating jacket (1), characterized in that: A reaction inner tube (3) is inserted into the interior of the thermal insulation jacket (1), and a cooling component (4) is fixedly connected to the outer wall of the reaction inner tube (3). A closed top cover (2) is threadedly connected to the top of the thermal insulation jacket (1), and a stirring component (5) is installed at the center of the closed top cover (2). The stirring end of the stirring component (5) extends to the interior of the reaction inner tube (3). The bottom flange of the reaction inner tube (3) is connected to a discharge cone (6), and the discharge cone (6) extends to the outside of the thermal insulation jacket (1). Fixed legs (7) are fixedly connected to both sides of the lower surface of the thermal insulation jacket (1). A pH detector (9) is installed on one side of the upper surface of the closed top cover (2), and the detection end of the pH detector (9) extends to the interior of the reaction inner tube (3). Two feed conduits (8) are fixedly arranged at the edge of the upper surface of the closed top cover (2).
2. The chemical reactor with cleaning function according to claim 1, characterized in that: The cooling assembly (4) comprises a cooling conduit (401), and a top portion of one side of the cooling conduit (401) is fixedly connected to a liquid inlet conduit (402).
3. The chemical reaction kettle with cleaning function according to claim 2, characterized in that: The bottom of one side of the cooling conduit (401) is fixedly connected to a liquid outlet conduit (403), and the top of one side of the thermal insulation jacket (1) is fixedly installed with a solenoid valve (404).
4. The chemical reactor with cleaning function according to claim 1, characterized in that: A temperature sensor (405) is fixedly mounted on the bottom of the outer side of the reaction inner cylinder (3), and a detection end of the temperature sensor (405) is in contact with the reaction inner cylinder (3).
5. The chemical reaction kettle with cleaning function according to claim 3, characterized in that: The liquid outlet end of the solenoid valve (404) is flange-connected to the liquid inlet conduit (402).
6. The chemical reactor with cleaning function according to claim 1, characterized in that: The stirring assembly (5) comprises a reduction motor (501), the output end of the reduction motor (501) is drivingly connected to a stirring guide rod (502), and one end of the stirring guide rod (502) is fixedly connected to a U-shaped blade (503).