Metal spraying device for thin film capacitor processing
By designing the mixing barrel and gear carrier in the film capacitor gold spraying equipment, the uneven problem caused by the deposition of spray materials is solved, and a more uniform spraying effect and higher production quality are achieved.
Patent Information
- Application Number
- CN202420680969.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-03
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-04-03
AI Technical Summary
The existing film capacitor gold spraying equipment lacks a stirring process, which leads to the spraying material being easily deposited when placed, resulting in the problem of uneven spraying.
A gold spray device for film capacitor processing is designed, including components such as a stirring barrel, gear holder, base plate, gear and blade, and the full mixing of the spray material is achieved through the cooperation of gear and blade.
Through the design of the mixing barrel and gear holder, the uneven problem caused by the deposition of spray materials is solved, and the spraying effect and production quality of capacitors are improved.
Smart Images

Figure CN222587022U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of capacitor gold spraying, in particular to a gold spraying device for processing film capacitors. Background Art
[0002] Film capacitors are electronic components that use a thin film as a dielectric to form a capacitor between two metal electrodes. This type of capacitor is commonly used in electronic circuits and has the advantages of small size, light weight, and good stability. In the manufacturing process of film capacitors, gold spraying is a common processing technology. Gold spraying is a method of spraying a metal film on the electrode surface of a film capacitor to improve conductivity and stability, which can significantly improve the conductivity of the electrode.
[0003] After searching the Chinese patent document with the announcement number of CN218957549U, a gold spraying device for film capacitor processing is disclosed, which relates to the field of capacitor gold spraying technology, including a cabinet, a driving motor is installed in the inner cavity of the cabinet, and a driving gear is fixedly connected to the output end of the driving motor, and the driving gear is meshed with a rotating gear 2 through a tooth 2, and the upper part of the rotating gear 2 is rotatably installed in the cabinet through a rotating shaft, and a rotating frame is coaxially installed at one end of the rotating shaft, and a plurality of lugs are installed on the rotating frame, and a flip mechanism is arranged inside the lug. The utility model realizes automatic flipping of the film capacitor on the gold spraying tray through the flipping mechanism, which reduces the work intensity of the workers. At the same time, through the spatial distribution of the rotating gear 1, the rotating gear 2 and the teeth 1 and the teeth 2 arranged on the driving gear, the automatic opening and closing of the protective cover when the film capacitor enters and exits the gold spraying cavity and during the gold spraying process is realized, which greatly reduces the overflow of dust and further improves the safety of work. However, the patent does not take into account the problem of uneven spraying caused by the deposition of the spraying material due to long-term placement. Utility Model Content
[0004] In order to make up for the above shortcomings, the utility model provides a gold spraying device for film capacitor processing, aiming to improve the problem of uneven spraying caused by the lack of a stirring process in some existing gold spraying equipment, which leads to deposition when the spraying material is placed.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a gold spraying device for processing thin film capacitors, comprising a box body, a box door is slidably connected inside the box body, a stirring barrel is fixedly connected to the upper surface of the box body, a barrel cover is arranged on the upper surface of the stirring barrel, an auxiliary component is arranged on the upper surface of the barrel cover, a motor is fixedly connected to the side wall of the barrel cover, a bottom plate is fixedly connected to the output end of the motor, a gear rack is fixedly connected to the lower surface of the barrel cover, the upper surface of the bottom plate is fitted with the lower surface of the gear rack, a gear 1 is rotatably connected to the upper surface of the bottom plate, the gear 1 is meshed with the gear rack, a gear 2 is rotatably connected to the upper surface of the bottom plate, the gear 2 is meshed with the gear 1, a wheel axle is fixedly connected inside the gear 2, the side wall of the wheel axle is rotatably connected to the inside of the bottom plate, the side wall of the wheel axle is fixedly connected to a rotating shaft, and the side wall of the rotating shaft is fixedly connected to a blade.
[0006] Furthermore, the auxiliary component includes a handle, and a side wall of the handle is fixedly connected to the upper surface of the barrel cover.
[0007] Furthermore, an electric slide rail is fixedly connected inside the box body, a slider is slidably connected inside the electric slide rail, a fixing plate is fixedly connected between the sliders, and a nozzle is arranged on the lower surface of the fixing plate.
[0008] Furthermore, a delivery pump is fixedly connected inside the mixing barrel, a delivery pipe is fixedly connected to an output end of the delivery pump, and one end of the delivery pipe is fixedly connected to the inside of the fixed plate.
[0009] Furthermore, a recovery box is fixedly connected inside the box body, and a filter is fixedly connected inside the recovery box.
[0010] Furthermore, a pull-out liquid accumulation box is slidably connected inside the recovery box.
[0011] Furthermore, a visual window is provided inside the door, and a handle is fixedly connected to the front side wall of the door.
[0012] The utility model has the following beneficial effects:
[0013] 1. In the utility model, the gear rack, the bottom plate, the gear one, the gear two, the axle, the rotating shaft and the blades are coordinated to achieve the effect of fully mixing the spraying material, and solve the problem that some existing gold spraying equipment does not have a stirring process, which leads to deposition when the spraying material is placed, resulting in uneven spraying. The above structure improves the spraying effect of the capacitor and further ensures the production quality.
[0014] 2. In the utility model, the cooperation of the delivery pump, the electric slide rail, the slider, the fixed plate, the delivery pipe and the nozzle can achieve the effect of uniformly spraying the spraying material on the capacitor. The cooperation between the recovery box, the pull-out liquid accumulation box and the filter can achieve the effect of cleaning and recycling the residual spraying material. The above cooperation solves the problems that some existing gold spraying equipment uses fixed nozzles to spray capacitors, and some gold spraying equipment can only be sprayed at fixed positions due to their relatively simple structure, and the residual spraying material is not easy to clean and recycle. The above structure improves the uniformity of the coating thickness of the capacitor and improves the recycling of the residual material. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a three-dimensional structural diagram of a gold spraying device for processing thin film capacitors proposed by the utility model;
[0016] Figure 2 This is a schematic diagram of the barrel cover structure of a gold spraying device for film capacitor processing proposed by the utility model;
[0017] Figure 3 The utility model is a schematic diagram of the internal structure of a box of a gold spraying device for processing film capacitors.
[0018] Legend:
[0019] 1. Box body; 2. Box door; 3. Mixing barrel; 4. Barrel cover; 5. Handle; 6. Motor; 7. Gear rack; 8. Bottom plate; 9. Gear 1; 10. Gear 2; 11. Axle; 12. Rotating shaft; 13. Blade; 14. Delivery pump; 15. Electric slide rail; 16. Slider; 17. Fixed plate; 18. Delivery pipe; 19. Nozzle; 20. Recovery box; 21. Pull-out liquid box; 22. Filter; 23. Visual window; 24. Handle. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] Reference Figure 1 and Figure 2The utility model provides an embodiment: a gold spraying device for film capacitor processing, comprising a box body 1, a box door 2 is slidably connected inside the box body 1, a stirring barrel 3 is fixedly connected to the upper surface of the box body 1, a barrel cover 4 is arranged on the upper surface of the stirring barrel 3, an auxiliary component is arranged on the upper surface of the barrel cover 4, a motor 6 is fixedly connected to the side wall of the barrel cover 4, a bottom plate 8 is fixedly connected to the output end of the motor 6, a gear rack 7 is fixedly connected to the lower surface of the barrel cover 4, the upper surface of the bottom plate 8 is fitted with the lower surface of the gear rack 7, a gear 1 9 is rotatably connected to the upper surface of the bottom plate 8, the gear 1 9 is meshed with the gear rack 7, a gear 2 10 is rotatably connected to the upper surface of the bottom plate 8, the gear 2 10 is meshed with the gear 1 9, a wheel shaft 11 is fixedly connected inside the gear 2 10, the side wall of the wheel shaft 11 is rotatably connected to the inside of the bottom plate 8, a rotating shaft 12 is fixedly connected to the side wall of the wheel shaft 11, and a blade 13 is fixedly connected to the side wall of the rotating shaft 12, and the auxiliary component comprises a handle 5, and the side wall of the handle 5 is fixedly connected to the upper surface of the barrel cover 4.
[0022] Before starting the gold spraying, you need to open the equipment door 2. The door 2 is equipped with a handle 24. Pull the handle 24 to open the door 2, and place the film capacitor to be processed on the filter 22 inside the equipment. The filter 22 is designed to ensure that the capacitor can be stably placed during the spraying process and prevent the paint from splashing. Pull the handle 24 again to close the door 2. After closing the door 2, you need to prepare the spraying material. At this time, pull the handle 5 to open the bucket cover 4, pour the required spraying material into the mixing bucket 3, and then cover the bucket cover 4 again to ensure that the spraying material will not splash during the mixing process. The motor 6 is started, and the motor 6 starts to drive the bottom plate 8 to rotate, and the gear 1 9 meshes with the gear frame 7. When the bottom plate 8 rotates, the gear 1 9 rotates along the outer wall of the gear frame 7, and the gear 1 9 and the gear 2 10 are connected to each other, so when the gear 1 9 rotates, the gear 2 10 will also rotate, and the rotation of the gear 2 10 further drives the rotation of the axle 11, and the axle 11 is connected to the rotating shaft 12, so when the axle 11 rotates, the blade 13 on the rotating shaft 12 will also move. The design of the blade 13 can fully stir the paint in the mixing barrel 3 to ensure that the paint is evenly mixed.
[0023] Reference Figure 3 An electric slide rail 15 is fixedly connected inside the box body 1, a slider 16 is slidably connected inside the electric slide rail 15, a fixed plate 17 is fixedly connected between the sliders 16, a nozzle 19 is arranged on the lower surface of the fixed plate 17, a delivery pump 14 is fixedly connected inside the mixing barrel 3, a delivery pipe 18 is fixedly connected to the output end of the delivery pump 14, one end of the delivery pipe 18 is fixedly connected inside the fixed plate 17, a recovery box 20 is fixedly connected inside the box body 1, a filter screen 22 is fixedly connected inside the recovery box 20, a liquid extraction box 21 is slidably connected inside the recovery box 20, a visual window 23 is arranged inside the box door 2, and a handle 24 is fixedly connected to the front side wall of the box door 2.
[0024] The stirred paint is transported to the inside of the fixed plate 17 through the delivery pump 14 and the delivery pipe 18. The delivery pump 14 plays the role of extracting the paint from the container and transporting it to the designated position, while the delivery pipe 18 is responsible for guiding the paint to the inside of the fixed plate 17. After the paint enters the inside of the fixed plate 17, the nozzle 19 starts to spray the capacitors that need to be sprayed with gold. At the same time, through the sliding of the slider 16 inside the electric slide rail 15, the fixed plate 17 and the nozzle 19 are moved, so as to achieve uniform spraying of the capacitors on the filter screen 22. After the spraying is completed, the operator can pull the handle 24 to open the box door 2 and take out the sprayed capacitors. Next, the operator pulls the pull-out liquid accumulation box 21 to extract it from the inside of the recovery box 20. The pull-out liquid accumulation box 21 is used to collect the excess paint generated during the spraying process, and the recovery box 20 is used to store the liquid accumulation box. After the recovery is completed, the operator puts the pull-out liquid accumulation box 21 back into the inside of the recovery box 20 for next use.
[0025] Working principle: When it is necessary to spray gold on the film capacitor, pull the handle 24 to open the box door 2, place the capacitor on the upper surface of the filter 22, pull the handle 24 to close the box door 2, pull the handle 5 to open the bucket cover 4, pour the material to be sprayed, and then cover the bucket cover 4 again, start the motor 6, and the motor 6 drives the bottom plate 8 to rotate. Because the gear 1 9 is meshed with the gear rack 7, when the bottom plate 8 rotates, the gear 1 9 will rotate along the outer wall of the gear rack 7. When the gear 1 9 rotates, it will drive the gear 2 10 to rotate. When the gear 2 10 rotates, it will drive the wheel shaft 11 to rotate, thereby driving the blades 13 on the rotating shaft 12 to move, and the mixing barrel 3 is fully stirred to make it mixed evenly, the stirred paint will enter the interior of the fixed plate 17 through the delivery pump 14 and the delivery pipe 18, and then the nozzle 19 will spray the capacitors that need to be sprayed with gold, and at the same time, the slider 16 slides inside the electric slide rail 15, and the slider 16 drives the fixed plate 17 and the nozzle 19 to move, and the capacitors on the filter screen 22 are evenly sprayed. After the spraying is completed, the handle 24 is pulled to open the box door 2, the sprayed capacitors are taken out, and the draw-out liquid accumulation box 21 is pulled out from the inside of the recovery box 20 to recycle the collected paint. After the recycling is completed, the draw-out liquid accumulation box 21 is put back into the inside of the recovery box 20.
[0026] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A gold spraying device for processing a film capacitor, comprising a housing (1), characterized in that: The box body (1) is slidably connected to a box door (2), the upper surface of the box body (1) is fixedly connected to a mixing barrel (3), the upper surface of the mixing barrel (3) is provided with a barrel cover (4), the upper surface of the barrel cover (4) is provided with an auxiliary component, the side wall of the barrel cover (4) is fixedly connected to a motor (6), the output end of the motor (6) is fixedly connected to a bottom plate (8), the lower surface of the barrel cover (4) is fixedly connected to a gear rack (7), the upper surface of the bottom plate (8) is in contact with the lower surface of the gear rack (7), and the bottom plate (8) is fixedly connected to the side wall of the barrel cover (4). The upper surface is rotatably connected to a gear 1 (9), the gear 1 (9) is meshed with the gear frame (7), the upper surface of the bottom plate (8) is rotatably connected to a gear 2 (10), the gear 2 (10) is meshed with the gear 1 (9), the gear 2 (10) is internally fixedly connected to a wheel shaft (11), the side wall of the wheel shaft (11) is rotatably connected to the inside of the bottom plate (8), the side wall of the wheel shaft (11) is fixedly connected to a rotating shaft (12), and the side wall of the rotating shaft (12) is fixedly connected to a blade (13).
2. The gold spraying device for processing thin film capacitors according to claim 1, characterized in that: The auxiliary component comprises a handle (5), the side wall of which is fixedly connected to the upper surface of the barrel cover (4).
3. The gold spraying device for processing thin film capacitors according to claim 1, characterized in that: An electric slide rail (15) is fixedly connected inside the box body (1), a slider (16) is slidably connected inside the electric slide rail (15), a fixing plate (17) is fixedly connected between the sliders (16), and a nozzle (19) is arranged on the lower surface of the fixing plate (17).
4. The gold spraying device for processing thin film capacitors according to claim 3, characterized in that: A delivery pump (14) is fixedly connected inside the mixing barrel (3), a delivery pipe (18) is fixedly connected to the output end of the delivery pump (14), and one end of the delivery pipe (18) is fixedly connected to the inside of the fixed plate (17).
5. The gold spraying device for processing thin film capacitors according to claim 1, characterized in that: A recovery box (20) is fixedly connected inside the box body (1), and a filter screen (22) is fixedly connected inside the recovery box (20).
6. The gold spraying device for processing thin film capacitors according to claim 5, characterized in that: The recovery box (20) is slidably connected to a liquid collection box (21).
7. The gold spraying device for processing thin film capacitors according to claim 1, characterized in that: A visual window (23) is provided inside the box door (2), and a handle (24) is fixedly connected to the front side wall of the box door (2).
Citation Information
Patent Citations
Metal spraying device for thin film capacitor processing
CN218957549U