Rapid dip dyeing device for metal pipe fitting

By setting up a V-shaped plate and a discharge plate in the pool body, and using a turn mechanism to achieve automatic immersion and removal of pipe fittings, the problems of low paint efficiency and risk of manual operation of metal pipe fittings in the prior art are solved, and efficient and safe paint immersion effect is achieved.

CN222587084UActive Publication Date: 2025-03-11CHONGQING YUNSHANG IND CO LTD
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Patent Information

Application Number
CN202420653888.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-01
Publication Date
2025-03-11
Estimated Expiration
2034-04-01

AI Technical Summary

Technical Problem

The existing metal pipe fittings immersion technology is inefficient, manual operation is time-consuming and labor-intensive, and it is easy to cause incomplete paint, affect quality, and may cause harm to the human body.

Method used

A quick dipping device for metal pipe fittings is designed. By setting a V-shaped plate and a discharge plate in the pool body, and using a turn mechanism to realize automatic dipping and removal of the pipe fittings, ensuring that the surface of the pipe fittings is in contact with the paint and ensuring the quality of the paint.

Benefits of technology

It improves the efficiency of paint immersion of metal pipe fittings, reduces the cost and labor intensity of manual operation, ensures the uniformity and quality of the paint layer, and reduces the harm to the human body.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222587084U_ABST
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Abstract

The utility model discloses a rapid dip dyeing device for metal pipe fittings, which comprises a pool body, a V-shaped plate is arranged on one side of the interior of the pool body, and the top end of the other side of the interior of the pool body is a downward inclined surface; the discharging plate is arranged on the inclined surface of the tank body; the turning mechanism is rotationally arranged on the inner wall of the pool body between the V-shaped plate and the discharging plate and is used for moving the metal pipe fittings in the V-shaped plate into the discharging plate; and a plurality of through holes are uniformly formed in the V-shaped plate and the discharging plate. The rapid dip dyeing device can be used for completely immersing the metal pipe fitting in the tank body, so that the metal pipe fitting is prevented from being oxidized and rusted subsequently, and the immersed metal pipe fitting can be automatically taken out through the turning mechanism, so that automatic dip dyeing is facilitated, and the dip dyeing efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of painting metal parts, in particular to a rapid dyeing device for metal pipe fittings. Background Art

[0002] The purpose of varnishing metal parts is to protect metal materials from environmental corrosion, extend the service life of parts, reduce economic losses, and play a decorative role.

[0003] In the prior art, the metal pipe has a hollow structure inside, and the hollow structure is usually a long and narrow pipe, which cannot be painted by brushing. Instead, a dipping paint process is usually adopted, that is, the metal pipe is placed in a dipping paint container filled with paint, and the metal pipe is painted by immersion so that the inside of the hollow structure can be covered with paint. The metal pipe is then taken out of the dipping paint container and placed on a wire mesh to dry.

[0004] However, when the metal pipe is dipped in paint by the above method, it is necessary to manually put the metal pipe into the dip container and then manually take it out, which is not only time-consuming and labor-intensive, but also inefficient. In addition, if two metal pipes are in contact with each other or the metal pipe is always in contact with the object to be picked up during the dip process, the contacted parts cannot be dipped in paint, which may lead to incomplete dip painting. At the same time, manual dip painting may also cause certain harm to the human body. Utility Model Content

[0005] Therefore, in order to solve the above-mentioned shortcomings, the utility model provides a rapid dipping device for metal pipes. The rapid dipping device can facilitate the rolling of the pipes to the lowest point by means of a V-shaped plate arranged in the pool body. By rolling, the surface of the pipes can be in contact with the paint in the pool body, thereby ensuring the quality of the paint dipping of the pipes. The pipes after paint dipping can be automatically fished out through a flipping mechanism. In this way, not only the efficiency of paint dipping of metal pipes is improved, but also the cost of manual operation is saved.

[0006] The utility model is realized by constructing a rapid immersion dyeing device for metal pipes, comprising a pool body, one side of which is provided with a V-shaped plate, and the top of the other side of which is a slope inclined downward;

[0007] A discharge plate is arranged on the inclined surface of the tank body;

[0008] A turning mechanism, which rotates the inner wall of the tank body disposed between the V-shaped plate and the discharge plate, is used to move the metal pipe fittings in the V-shaped plate to the discharge plate;

[0009] The V-shaped plate and the discharge plate are evenly provided with a plurality of through holes.

[0010] By adopting the technical solution described in the previous paragraph, a V-shaped plate is arranged in the pool body, which can facilitate the rolling of the metal pipe fittings. Combined with the through holes of the V-shaped plate, it can be ensured that the paint or other liquids in the pool body pass through the through holes and contact the metal pipe fittings, which is convenient for the paint dipping of the metal pipe fittings. A discharge plate is arranged at the other end of the pool body, and a flipping mechanism is arranged between the discharge plate and the V-shaped plate, which can facilitate the automatic removal of the metal pipe fittings after the paint dipping, so as to improve the efficiency of the dipping and save the cost and labor intensity of manual operation.

[0011] Specifically, the top of the V-shaped plate is flush with the top of the pool body and remains fixed, and a gap exists between the bottom of the V-shaped plate and the bottom of the pool body.

[0012] By adopting the technical solution described in the previous paragraph, maintaining a gap between the bottom of the V-shaped plate and the bottom of the pool body makes it convenient for the flipping mechanism to rotate upward from the bottom of the V-shaped plate, so that the pipe fittings on the V-shaped plate can be fished out, realizing automatic removal of the pipe fittings.

[0013] Specifically, a plurality of slots corresponding to each other are provided at intervals on the opposite ends of the discharge plate and the V-shaped plate, and the slots extend to the bending part of the V-shaped plate.

[0014] By adopting the technical solution described in the previous paragraph, the slot holes are provided to prevent the flipping mechanism from contacting the discharge plate and the V-shaped plate when rotating. At the same time, the pipe fittings in the V-shaped plate can be moved to the discharge plate to realize automatic removal of the pipe fittings.

[0015] Specifically, the flipping mechanism includes a rotating shaft and several flipping rods. The rotating shaft is installed on the inner wall of the pool body through a rotating connecting piece and is driven to rotate by an external driving device. The flipping rods are evenly arranged on the outer end of the rotating shaft and correspond to the slot positions of the discharge plate and the V-shaped plate respectively.

[0016] By adopting the technical solution described in the previous paragraph, a plurality of turning rods are arranged at the outer end of the rotating shaft, and the turning rods can be driven to move repeatedly between the discharge plate and the V-shaped plate through the rotation of the rotating shaft, thereby realizing automatic fishing out of the pipe fittings.

[0017] Specifically, the outer end of the flip rod is a hook-shaped portion, and the hook-shaped portion passes through the slot hole at the bend of the V-shaped plate to lift the metal pipe at the bend of the V-shaped plate upward.

[0018] By adopting the technical solution described in the previous paragraph, setting the end of the flip rod to a hook shape makes it easy to lift the pipe upward, thereby facilitating the removal of the pipe in the pool body.

[0019] Specifically, the highest end of the discharge plate is above the rotating shaft, and the lowest end is connected to the inner wall of the top of the pool body. A baffle is also arranged on the lowest end of the discharge plate.

[0020] By adopting the technical solution described in the previous paragraph, setting the height of the discharge plate and the baffle of the discharge plate is convenient for the automatic discharge of the pipe fittings, while preventing the residual paint on the pipe fittings from being discharged along with the pipe fittings, causing waste of paint.

[0021] The utility model has the following beneficial effects:

[0022] The quick dipping device can facilitate the rolling of the pipe fittings to the lowest point by means of a V-shaped plate arranged in the pool body. By rolling and providing through holes on the V-shaped plate, the surface of the pipe fittings can be in contact with the paint in the pool body, thereby ensuring the quality of the pipe fittings for dipping in paint. The pipe fittings after dipping in paint can be automatically fished out by means of a flipping mechanism. This method not only improves the efficiency of dipping in paint for metal pipe fittings, but also saves the cost of manual operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the specific implementation of the present invention, they are used to explain the present invention, but do not constitute any limitation to the present invention. In the accompanying drawings:

[0024] Figure 1 It is a structural schematic diagram of the utility model;

[0025] Figure 2 yes Figure 1 Schematic diagram of the side view direction;

[0026] Figure 3 yes Figure 2 Sectional view of AA in the middle;

[0027] Figure 4 This is a schematic diagram of the structure of the utility model without the flipping mechanism;

[0028] In the figure: 1, tank body; 2, V-shaped plate; 3, rotating shaft; 4, flip rod; 5, discharge plate; 6, through hole; 7, slot hole; 8, baffle bar. DETAILED DESCRIPTION

[0029] The technical solution of the present invention is further specifically described below through specific embodiments in combination with the accompanying drawings; it should be understood that the specific implementation methods described herein are only used to illustrate and explain the present invention, and are not intended to limit the present invention in any way; the accompanying drawings in the present invention are only used to assist in the description of the embodiments and to facilitate understanding, and are not intended to limit the present invention in any way.

[0030] It should be noted that the structures, proportions, sizes, etc. illustrated in the drawings of this specification are only used to match the contents disclosed in the specification so that people familiar with this technology can understand and read them, and are not used to limit the conditions under which the present invention can be implemented. Any structural modification, change in proportional relationship or adjustment of size should still fall within the scope of the technical contents disclosed in the present invention without affecting the effects and purposes that can be achieved by the present invention.

[0031] As described in the background technology, when existing metal pipes are dipped in paint, they are manually placed into a paint dipping container with the help of a scooping tool. This is not only inconvenient for the staff to operate, but also time-consuming and labor-intensive, inefficient, and incomplete in dipping. At the same time, the paint on the metal pipes may also cause certain harm to the human body.

[0032] For the reasons stated above, please refer to the attached Figure 1 The utility model provides a rapid immersion device for metal pipes, comprising a pool body 1, a V-shaped plate 2 is arranged on one side of the interior thereof, and the top of the other side of the interior is a slope inclined downward;

[0033] A discharge plate 5 is arranged on the inclined surface of the tank body 1;

[0034] The turning mechanism rotates the inner wall of the tank body 1 disposed between the V-shaped plate 2 and the discharge plate 5 to move the metal pipe fittings in the V-shaped plate 2 to the discharge plate 5;

[0035] The V-shaped plate 2 and the discharge plate 5 are evenly provided with a plurality of through holes 6 .

[0036] By adopting the technical solution described in the previous paragraph, a V-shaped plate is arranged in the pool body, which can facilitate the rolling of the metal pipe fittings. Combined with the through holes of the V-shaped plate, it can be ensured that the paint or other liquids in the pool body pass through the through holes and contact the metal pipe fittings, which is convenient for the paint dipping of the metal pipe fittings. A discharge plate is arranged at the other end of the pool body, and a flipping mechanism is arranged between the discharge plate and the V-shaped plate, which can facilitate the automatic removal of the metal pipe fittings after the paint dipping, so as to improve the efficiency of the dipping and save the cost and labor intensity of manual operation.

[0037] Please refer to the attached Figure 3 Specifically, the top of the V-shaped plate 2 is flush with the top of the pool body 1 and remains fixed, and there is a gap between the bottom of the V-shaped plate 2 and the bottom of the pool body 1.

[0038] By adopting the technical solution described in the previous paragraph, maintaining a gap between the bottom of the V-shaped plate and the bottom of the pool body makes it convenient for the flipping mechanism to rotate upward from the bottom of the V-shaped plate, so that the pipe fittings on the V-shaped plate can be fished out, realizing automatic removal of the pipe fittings.

[0039] Specifically, a plurality of slots 7 corresponding to each other are provided at intervals on the opposite ends of the discharge plate 5 and the V-shaped plate 2 , and the slots 7 extend to the bending part of the V-shaped plate 2 .

[0040] By adopting the technical solution described in the previous paragraph, the slot holes are provided to prevent the flipping mechanism from contacting the discharge plate and the V-shaped plate when rotating. At the same time, the pipe fittings in the V-shaped plate can be moved to the discharge plate to realize automatic removal of the pipe fittings.

[0041] Specifically, the flipping mechanism includes a rotating shaft 3 and several flipping rods 4. The rotating shaft 3 is installed on the inner wall of the pool body 1 through a rotating connecting piece and is driven to rotate by an external driving device. The flipping rods 4 are evenly arranged on the outer end of the rotating shaft 3 and correspond to the positions of the slots 7 of the discharge plate 5 and the V-shaped plate 2, respectively.

[0042] By adopting the technical solution described in the previous paragraph, a plurality of turning rods are arranged at the outer end of the rotating shaft, and the turning rods can be driven to move repeatedly between the discharge plate and the V-shaped plate through the rotation of the rotating shaft, thereby realizing automatic fishing out of the pipe fittings.

[0043] Furthermore, the flipping rods are arranged in a plurality of groups, each group of flipping rods corresponds to the slot positions of the discharge plate 5 and the V-shaped plate 2 , and each group of flipping rods is fixed on the outside of the rotating shaft 3 in a circumferential distribution.

[0044] Furthermore, the external driving device may be a driving motor and a belt transmission mechanism, or may be other devices that drive the rotating shaft 3 to rotate continuously.

[0045] Please refer to the attached Figure 3 Specifically, the outer end of the flip rod 4 is a hook-shaped portion, and the hook-shaped portion passes through the slot hole 7 at the bend of the V-shaped plate 2 to lift the metal pipe at the bend of the V-shaped plate 2 upward.

[0046] By adopting the technical solution described in the previous paragraph, setting the end of the flip rod to a hook shape makes it easy to lift the pipe upward, thereby facilitating the removal of the pipe in the pool body.

[0047] Specifically, the highest end of the discharge plate 5 is located above the rotating shaft 3 , and the lowest end is connected to the top inner wall of the pool body 1 . A blocking bar 8 is also provided on the lowest end of the discharge plate 5 .

[0048] By adopting the technical solution described in the previous paragraph, setting the height of the discharge plate and the baffle of the discharge plate is convenient for the automatic discharge of the pipe fittings, while preventing the residual paint on the pipe fittings from being discharged along with the pipe fittings, causing waste of paint.

[0049] It is worth noting that the pool in the present immersion dyeing device can be used not only to place paint, but also to place other liquid substances such as anti-rust oil.

[0050] When the dyeing device is in use, the metal pipe is uniformly transported in advance by an external conveying device (such as a conveyor belt) until it falls into the V-shaped plate 2, and then the paint or other liquid substances in the pool body 1 pass through the through hole 6 of the V-shaped plate 2 to contact the metal pipe to achieve dyeing, until the metal pipe rolls to the bend of the V-shaped plate 2, and then the rotating shaft 3 is driven to rotate by an external driving device, and the flip rod 4 at the outer end of the rotating shaft 3 passes through the slot 7 from the bottom of the V-shaped plate 2 and rotates to the top, and the pipe at the bend of the V-shaped plate 2 is hooked upward and lifted by the hook-shaped part until it rotates to the position of the discharge plate 5, and the pipe is separated from the flip rod 4 under the action of gravity and falls on the discharge plate 5, and finally rolls outward under gravity, passes through the baffle 8 and is taken out, thereby realizing automatic dyeing.

[0051] The above description is a detailed description of the preferred feasible embodiment of the utility model, but the embodiment is not used to limit the scope of the patent application of the utility model. All equivalent changes or modified changes completed under the technical spirit suggested by the utility model should fall within the patent scope covered by the utility model.

Claims

1. A rapid dyeing device for metal pipes, characterized in that: include The tank body has a V-shaped plate on one side and a downwardly inclined slope on the top of the other side; A discharge plate is arranged on the inclined surface of the tank body; A turning mechanism, which rotates the inner wall of the tank body disposed between the V-shaped plate and the discharge plate, is used to move the metal pipe fittings in the V-shaped plate to the discharge plate; The V-shaped plate and the discharge plate are evenly provided with a plurality of through holes.

2. The rapid dyeing device for metal pipes according to claim 1, characterized in that: The top of the V-shaped plate is flush with the top of the pool body and remains fixed, and a gap exists between the bottom of the V-shaped plate and the bottom of the pool body.

3. The rapid dyeing device for metal pipes according to claim 1, characterized in that: A plurality of slots corresponding to each other are arranged at intervals on the opposite ends of the discharge plate and the V-shaped plate, and the slots extend to the bending part of the V-shaped plate.

4. The rapid dyeing device for metal pipes according to claim 3, characterized in that: The flipping mechanism includes a rotating shaft and several flipping rods. The rotating shaft is installed on the inner wall of the pool body through a rotating connecting piece and is driven to rotate by an external driving device. The flipping rods are evenly arranged on the outer end of the rotating shaft and correspond to the slot positions of the discharge plate and the V-shaped plate respectively.

5. The rapid dyeing device for metal pipes according to claim 4, characterized in that: The outer end of the flip rod is a hook-shaped portion, and the hook-shaped portion passes through the slot hole at the bend of the V-shaped plate to lift the metal pipe fitting at the bend of the V-shaped plate upwards.

6. The rapid dyeing device for metal pipes according to claim 4, characterized in that: The highest end of the discharge plate is located above the rotating shaft, and the lowest end is connected to the inner side wall of the top of the pool body. A blocking bar is also arranged on the lowest end of the discharge plate.