PCB sorting equipment
By designing a PCB sorting equipment that combines handling devices and CCD components, the problem that existing equipment cannot efficiently handle multi-cycle batch PCB products is solved, and efficient sorting of multi-cycle products is achieved and production time is saved.
Patent Information
- Application Number
- CN202421110601.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-21
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-05-21
AI Technical Summary
Most of the existing PCB sorting equipment is a single cycle sorting model, and it is impossible to efficiently process multi-cycle batches of PCB products, resulting in wasted time and equipment resources.
A PCB sorting equipment is designed, using a handling device to cooperate with the CCD assembly. The CCD assembly can identify and sort multiple cycle products during one sorting process and move the products to different cycle positions.
It realizes efficient sorting of multi-cycle products during one sorting process, saving production time and improving sorting efficiency.
Smart Images
Figure CN222587353U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of PCB processing equipment, in particular to a PCB sorting equipment. Background Art
[0002] In the field of PCB (Printed Circuit Board) cycle sorting, there are currently three main sorting methods. The first method is manual sorting, which relies entirely on manual participation and requires a large amount of manpower, resulting in low production efficiency and possible customer complaints and compensation. The second method is manual sorting combined with semi-automatic equipment. Although it reduces the probability of manual errors, it requires a large amount of work space, which is not conducive to the company's profit improvement. The third method is the existing fully automatic sorting equipment, but most of them are single-cycle sorting modes. For multi-cycle batches of PCB sorting, multiple sorting is required, wasting time and equipment resources.
[0003] How to optimize PCB sorting equipment is an important issue that needs to be solved urgently in the industry. Utility Model Content
[0004] The utility model provides a PCB sorting device, which can sort multi-cycle products at one time and save production time.
[0005] The utility model provides a PCB sorting device, comprising:
[0006] Body;
[0007] A conveying device is arranged in the body, and the conveying device includes a loading assembly and a conveying assembly, wherein the loading assembly is used to place the product; the conveying assembly is used to convey the product, and the conveying assembly is sequentially provided with a plurality of periodic positions along the moving path of the product;
[0008] A CCD component is disposed in the body, the CCD component is disposed between the loading component and the conveying component along the conveying path of the product, and the CCD component is used to photograph the product; and
[0009] A transport device is connected to the machine body, and is used to transport the products in the loading assembly to a plurality of periodic positions respectively.
[0010] According to one embodiment of the utility model, the CCD assembly includes a CCD camera, a CCD driver and a CCD mounting frame, the CCD mounting frame is glued to the body, the CCD driver is connected to the CCD mounting frame, the CCD camera is connected to the CCD driver, and the CCD driver is used to drive the CCD camera to move relative to the loading assembly.
[0011] According to one embodiment of the utility model, the transport device includes a transport suction cup and a transport movable part, the transport movable part is connected to the machine body, the transport suction cup is connected to the transport movable part, and the transport suction cup is used to adsorb the product, and the transport movable part is used to drive the transport suction cup to move between the loading assembly and the periodic position.
[0012] According to an embodiment of the utility model, the transport device further includes a transport lifting member, the transport suction cup is connected to the transport moving member via the transport lifting member, and the transport lifting member is used to drive the transport suction cup to move up and down.
[0013] According to an embodiment of the utility model, the PCB sorting equipment further comprises a recycling device, the recycling device is connected to the machine body, and the recycling device is used to recycle the product.
[0014] According to an embodiment of the utility model, the recycling device includes a collecting bin and a collecting movable member, the collecting movable member is respectively connected to the machine body and the collecting bin, and the collecting movable member is used to drive the collecting bin to move relative to the conveying assembly.
[0015] According to one embodiment of the utility model, the PCB sorting equipment also includes a paper separation device, which includes a paper separation bin and a paper separation moving assembly, the paper separation moving assembly is connected to the machine body, the paper separation bin is used to accommodate the separation paper, and the paper separation moving assembly is used to transport the separation paper to the product.
[0016] According to one embodiment of the utility model, the paper separation moving assembly includes a paper separation suction cup, a paper separation moving part and a paper separation lifting part, the paper separation moving part is connected to the machine body, the paper separation lifting part is respectively connected to the paper separation moving part and the paper separation suction cup, and the paper separation suction cup is used to adsorb the paper separation in the paper separation bin.
[0017] According to one embodiment of the utility model, the PCB sorting equipment also includes an etching device, the etching device includes an etching camera and an etching moving component, the etching moving component is respectively connected to the body and the etching camera, and the etching camera is used to identify the product in the loading component.
[0018] According to one embodiment of the utility model, the etching movable component includes a first etching movable part and a second etching movable part, the first etching movable part is respectively connected to the second etching movable part and the body, the etching camera is connected to the second etching movable part, and the first etching movable part and the second etching movable part are used to drive the etching camera to move relative to the body.
[0019] According to an embodiment of the utility model, the number of the conveying device, the CCD assembly and the handling device is two groups and they are symmetrically arranged.
[0020] Implementing the embodiments of the utility model has the following beneficial effects:
[0021] In the PCB sorting equipment of this embodiment, by setting a handling device to cooperate with the CCD component, the CCD component can sort multiple periodic products at the same time in one sorting process after identifying the product, and move the products to different periodic positions, thereby improving the sorting efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0023] in:
[0024] Figure 1 It is a three-dimensional view of a PCB sorting device in an embodiment of the utility model;
[0025] Figure 2 This is an exploded view of the internal structure of the PCB sorting device in the embodiment of the utility model;
[0026] Figure 3 yes Figure 2 A magnified view of the part A in the middle;
[0027] Figure 4 yes Figure 2 A magnified view of the detail B in the middle;
[0028] Figure 5 yes Figure 2 A magnified view of the part C in the middle;
[0029] Figure 6 yes Figure 2 A magnified view of the local D in the middle;
[0030] Figure 7 yes Figure 2 A magnified view of the detail E in the middle;
[0031] Reference numerals:
[0032] 10. PCB sorting equipment;
[0033] 100. Body;
[0034] 200, conveying device; 210, loading assembly; 220, conveying assembly; 221, conveying roller; 222, conveying drive member; 230, unloading conveyor belt; 200-1, first period position; 200-2, second period position; 200-3, third period position; 200-4, fourth period position;
[0035] 300, CCD assembly; 310, CCD camera; 320, CCD driver; 330, CCD mounting frame;
[0036] 400, transport device; 410, transport suction cup; 420, transport moving part; 430, transport lifting part;
[0037] 500, recovery device; 510, collection bin; 520, collection moving parts;
[0038] 600, paper separation device; 610, paper separation bin; 620, paper separation moving assembly; 621, paper separation suction cup; 622, paper separation moving part; 623, paper separation lifting part;
[0039] 700, etching device; 710, etching camera; 720, etching moving component; 721, first etching moving part; 722, second etching moving part. DETAILED DESCRIPTION
[0040] In order to make the purpose, technical solution and advantages of the utility model clearer, the technical solution of the utility model will be described clearly and completely in conjunction with the drawings in the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0041] See also Figures 1 to 7 As shown, the embodiment of the utility model provides a PCB sorting device 10, which includes a body 100, a conveying device 200, a CCD component 300 and a handling device 400; the conveying device 200 is arranged in the body 100, and the conveying device 200 includes a loading component 210 and a conveying component 220, and the loading component 210 is used to place products; the conveying component 220 is used to convey products, and the conveying component 220 is sequentially provided with a plurality of periodic positions along the moving path of the product; the CCD component 300 is arranged in the body 100, and the CCD component 300 is arranged between the loading component 210 and the conveying component 220 along the conveying path of the product, and the CCD component 300 is used to photograph the product; the handling device 400 is connected to the body 100, and the handling device 400 is used to convey the products in the loading component 210 to a plurality of periodic positions respectively.
[0042] In the PCB sorting device 10 of the present embodiment, by arranging the transport device 400 to cooperate with the CCD component 300, the CCD component 300 can sort multiple periodic products at the same time in one sorting process after identifying the product, and move the products to different periodic positions, thereby improving the sorting efficiency.
[0043] See also Figure 2 As shown, in one embodiment, the conveying device 200 includes four periodic positions, which are the first periodic position 200-1, the second periodic position 200-2, the third periodic position 200-3 and the fourth periodic position 200-4 respectively along the conveying direction of the conveying component 220. During the operation of the PCB sorting device 10, the CCD component 300 first photographs and identifies the product in the loading component 210, and determines that the product should be moved to the corresponding position in the first periodic position 200-1, the second periodic position 200-2, the third periodic position 200-3 and the fourth periodic position 200-4 according to the parameters of the identified product. Then, the handling device 400 moves the product in the loading component 210 to the corresponding periodic position, so that the PCB sorting device 10 can realize the four-cycle sorting function. Of course, in other embodiments, the PCB sorting device 10 can also be five-channel or more than five-channel, which is specifically set according to the use requirements and is not limited here.
[0044] Specifically, the conveying assembly 220 includes a conveying roller 221 and a conveying driving member 222 . The conveying driving member 222 is connected to the machine body 100 , and the conveying roller 221 is dynamically connected to the conveying driving member 222 .
[0045] With this arrangement, when the handling device 400 places the product on the conveying assembly 220 , the conveying roller 221 can contact the bottom of the product and convey the product.
[0046] In one embodiment, the conveying device 200 further includes a discharge conveyor belt 230 , which is connected downstream of the conveying component 220 and is used to convey the product on the conveying component 220 to the next workstation.
[0047] Specifically, the CCD assembly 300 includes a CCD camera 310, a CCD driver 320 and a CCD mounting frame 330. The CCD mounting frame is glued to the body 100, the CCD driver 320 is connected to the CCD mounting frame 330, the CCD camera 310 is connected to the CCD driver 320, and the CCD driver 320 is used to drive the CCD camera 310 to move relative to the loading assembly 210.
[0048] In this embodiment, the CCD driver 320 is connected to the machine body 100 through the CCD mounting frame 330. The CCD mounting frame 330 is preferably arranged on the top of the feeding assembly 210. At this time, the CCD camera 310 can shoot the products in the feeding assembly 210 from the upper side. By starting the CCD driver 320, the CCD camera 310 can be driven to move relative to the feeding assembly 210 to adjust the shooting position of the CCD camera 310, which has a high degree of automation and is easy to use.
[0049] In one embodiment, the transport device 400 includes a transport suction cup 410 and a transport movable part 420, the transport movable part 420 is connected to the body 100, the transport suction cup 410 is connected to the transport movable part 420, and the transport suction cup 410 is used to adsorb the product, and the transport movable part 420 is used to drive the transport suction cup 410 to move between the loading component 210 and the periodic position.
[0050] According to this arrangement, after the CCD component 300 completes the identification of the product in the loading component 210, the transport moving part 420 drives the transport suction cup 410 to move to the loading component 210 according to the received control signal, and makes the transport suction cup 410 correspond to the product, the transport suction cup 410 starts and adsorbs and fixes the product, and then the transport moving part 420 drives the transport suction cup 410 to move to the specified periodic position according to the signal obtained by the CCD component 300, such as any one of the first periodic position 200-1, the second periodic position 200-2, the third periodic position 200-3 and the fourth periodic position 200-4; when the product contacts the conveying component 220, the conveying component 220 can convey the product.
[0051] Furthermore, the transport device 400 further includes a transport lifting member 430 , through which the transport suction cup 410 is connected to the transport moving member 420 , and the transport lifting member 430 is used to drive the transport suction cup 410 to move up and down.
[0052] When using the transport device 400 of this embodiment, the transport lifting member 430 can be started to drive the transport suction cup 410 to move up and down to adjust the distance between the transport suction cup 410 and the conveying component 220, thereby increasing the movement range of the transport device 400.
[0053] In one embodiment, the PCB sorting device 10 further includes a recycling device 500 , which is connected to the body 100 and is used to recycle products.
[0054] According to this arrangement, when the CCD component 300 detects and determines that the product in the loading component 210 is a defective product, the conveying device 400 can transport the product to the recycling device 500 so as to recycle the defective product.
[0055] Specifically, the recovery device 500 includes a collection bin 510 and a collection moving member 520 . The collection moving member 520 is connected to the body 100 and the collection bin 510 , respectively. The collection moving member 520 is used to drive the collection bin 510 to move relative to the conveying assembly 220 .
[0056] In this embodiment, by setting up a collecting movable member 520 to cooperate with the collecting bin 510, the collecting movable member 520 can drive the collecting bin 510 to move relative to the body 100 to increase the receiving range of the recycling device 500, and by cooperating with the transport device 400, the defective product recycling efficiency of the PCB sorting equipment 10 can be effectively improved.
[0057] Furthermore, the PCB sorting equipment 10 also includes a paper separation device 600, which includes a paper separation bin 610 and a paper separation moving assembly 620. The paper separation moving assembly 620 is connected to the body 100, the paper separation bin 610 is used to accommodate the separation paper, and the paper separation moving assembly 620 is used to transport the separation paper to the product.
[0058] With this arrangement, the paper separator moving assembly 620 can transport the paper separators in the paper separator bin 610 to the product, so as to separate the individual products when multiple products are stacked.
[0059] Specifically, the paper separation moving component 620 includes a paper separation suction cup 621, a paper separation moving part 622 and a paper separation lifting part 623. The paper separation moving part 622 is connected to the body 100. The paper separation lifting part 623 is respectively connected to the paper separation moving part 622 and the paper separation suction cup 621. The paper separation suction cup 621 is used to absorb the paper separation in the paper separation bin 610.
[0060] In this embodiment, the paper separation suction cup 621 can be used to connect to an external vacuum air source. By setting a paper separation moving part 622 connected to the paper separation suction cup 621, the paper separation suction cup 621 can be driven to move translationally to drive the paper separation in the paper separation bin 610 to move; by setting a paper separation lifting part 623 connected to the paper separation moving part 622, the paper separation suction cup 621 can be driven to move up and down, thereby increasing the placement range of the paper separation suction cup 621.
[0061] In one embodiment, the PCB sorting equipment 10 also includes an etching device 700, which includes an etching camera 710 and an etching moving component 720. The etching moving component 720 is respectively connected to the body 100 and the etching camera 710, and the etching camera 710 is used to identify the products in the loading component 210.
[0062] With this arrangement, the etching camera 710 can be used to obtain special content or fonts on the product, that is, to identify the etching marks on the product; compared with the CCD component 300, which can take pictures of the product, the etching camera 710 can have a higher recognition accuracy. By setting the etching moving component 720 to be connected to the etching camera 710, the moving range of the etching camera 710 can be increased, thereby increasing the shooting range of the etching camera 710.
[0063] Specifically, the etching movable component 720 includes a first etching movable member 721 and a second etching movable member 722, the first etching movable member 721 is respectively connected to the second etching movable member 722 and the body 100, the etching camera 710 is connected to the second etching movable member 722, and the first etching movable member 721 and the second etching movable member 722 are used to drive the etching camera 710 to move relative to the body 100.
[0064] In this embodiment, by connecting the first etching movable member 721 and the second etching movable member 722, the etching camera 710 can be driven to move in the plane X direction and Y direction. Compared with movement in a single direction, the shooting range of the etching camera 710 can be effectively improved.
[0065] See also Figure 1 and Figure 2 As shown, in a preferred embodiment, the number of the conveying device 200, the CCD assembly 300 and the handling device 400 is two groups and they are symmetrically arranged.
[0066] In this embodiment, the PCB sorting device 10 has two sets of conveying devices 200, CCD components 300 and handling devices 400 arranged side by side, so that the PCB sorting device 10 can realize dual-channel four-cycle automatic sorting operations with good use effect.
[0067] In the description of the embodiments of the present utility model, it should be noted that the terms "center", "longitudinal", "lateral", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the embodiments of the present utility model. In addition, the terms "first", "second", and "third" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0068] In the description of the embodiments of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the embodiments of the present utility model can be understood according to specific circumstances.
[0069] In the embodiments of the present invention, unless otherwise clearly specified and limited, the first feature being "above" or "below" the second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, the first feature being "above", "above" and "above" the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. The first feature being "below", "below" and "below" the second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0070] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model embodiment. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.
[0071] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the utility model.
Claims
1. A PCB sorting device, characterized in that: include: Body; A conveying device is arranged in the body, and the conveying device includes a loading assembly and a conveying assembly, wherein the loading assembly is used to place the product; the conveying assembly is used to convey the product, and the conveying assembly is sequentially provided with a plurality of periodic positions along the moving path of the product; A CCD component is disposed in the body, the CCD component is disposed between the loading component and the conveying component along the conveying path of the product, and the CCD component is used to photograph the product; and A transport device is connected to the machine body, and is used to transport the products in the loading assembly to a plurality of periodic positions respectively.
2. The PCB sorting equipment according to claim 1, characterized in that: The CCD assembly includes a CCD camera, a CCD driver and a CCD mounting frame, the CCD mounting frame is glued to the body, the CCD driver is connected to the CCD mounting frame, the CCD camera is connected to the CCD driver, and the CCD driver is used to drive the CCD camera to move relative to the loading assembly.
3. The PCB sorting equipment according to claim 1, characterized in that: The transport device includes a transport suction cup and a transport movable member, the transport movable member is connected to the machine body, the transport suction cup is connected to the transport movable member, and the transport suction cup is used to absorb the product, and the transport movable member is used to drive the transport suction cup to move between the loading component and the periodic position.
4. The PCB sorting equipment according to claim 3, characterized in that: The transport device further comprises a transport lifting member, through which the transport suction cup is connected to the transport moving member, and the transport lifting member is used to drive the transport suction cup to move upward and downward.
5. The PCB sorting equipment according to claim 1, characterized in that: The PCB sorting equipment also includes a recycling device, which is connected to the body and is used to recycle the product.
6. The PCB sorting equipment according to claim 5, characterized in that: The recycling device comprises a collecting bin and a collecting movable member, wherein the collecting movable member is respectively connected to the machine body and the collecting bin, and the collecting movable member is used for driving the collecting bin to move relative to the conveying assembly.
7. The PCB sorting equipment according to claim 1, characterized in that: The PCB sorting equipment also includes a paper separation device, which includes a paper separation bin and a paper separation moving assembly. The paper separation moving assembly is connected to the machine body, the paper separation bin is used to accommodate the paper separation, and the paper separation moving assembly is used to transport the paper separation to the product.
8. The PCB sorting equipment according to claim 7, characterized in that: The paper separation moving assembly includes a paper separation suction cup, a paper separation moving part and a paper separation lifting part. The paper separation moving part is connected to the machine body. The paper separation lifting part is respectively connected to the paper separation moving part and the paper separation suction cup. The paper separation suction cup is used to adsorb the paper separation in the paper separation bin.
9. The PCB sorting equipment according to claim 1, characterized in that: The PCB sorting equipment also includes an etching device, which includes an etching camera and an etching moving component. The etching moving component is respectively connected to the body and the etching camera, and the etching camera is used to identify the product in the loading component.
10. The PCB sorting device according to claim 9, characterized in that: The etching movable component includes a first etching movable part and a second etching movable part, the first etching movable part is respectively connected to the second etching movable part and the body, the etching camera is connected to the second etching movable part, and the first etching movable part and the second etching movable part are used to drive the etching camera to move relative to the body.
11. The PCB sorting device according to any one of claims 1 to 10, characterized in that: The conveying device, the CCD assembly and the handling device are provided in two groups and are symmetrically arranged.