Deburring device for nixie tube production
By designing a deburring device suitable for digital tubes of different sizes, including an adjustable clamping mechanism, a mobile grinding mechanism and a dust removal device, the problems of insufficient versatility and short service life of existing devices are solved, and an efficient and universal digital tube deburring process is achieved.
Patent Information
- Application Number
- CN202421208003.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-30
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-05-30
AI Technical Summary
The existing digital tube deburring device is only suitable for digital tubes of a single size, which can easily cause screw transmission blockage during grinding, affecting service life.
A deburring device including a work box, a clamping mechanism and a grinding mechanism is designed. The clamping mechanism can replace the clamping head according to the size of the digital tube. The grinding mechanism can move left and right and avoid waste accumulation through the drive device, and facilitate cleaning with a dust removal device.
The device can be used for digital tubes of different diameters and lengths. It is highly versatile and avoids screw transmission blockage caused by waste accumulation during grinding, extends the service life of the device, and is easy to clean.
Smart Images

Figure CN222589099U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of digital tube production, in particular to a deburring device for digital tube production. Background Art
[0002] A digital tube, also known as a glow tube, is an electronic device that can display numbers and other information. The glass tube includes an anode made of a metal mesh and multiple cathodes. Most digital tube cathodes are in the shape of numbers. The tube is filled with low-pressure gas, usually mostly neon plus some mercury and / or argon. When one of the cathodes is charged, the digital tube will emit colored light, depending on the gas in the tube, usually orange or green.
[0003] In the production process of digital tubes, it is often necessary to deal with burrs, which may affect the quality and performance of the product. For example, the Chinese patent with publication number CN220446022U discloses a deburring device for LED digital tubes, including a clamping mechanism for clamping a rotating plastic tube, a grinding mechanism for grinding burrs on the plastic tube, and a support table for supporting the clamping mechanism and the grinding mechanism, and also includes a negative pressure device, which is arranged on the grinding mechanism to collect burrs generated by the grinding mechanism when grinding the plastic tube. The negative pressure device can collect the burrs generated during the grinding process to prevent the burrs from splashing around and causing environmental pollution.
[0004] The LED digital tube deburring device proposed in this patent is only applicable to digital tubes of a single size. During the grinding process, smaller waste materials will still fly out and easily get stuck in the screw rod and slider as well as the connection between the screw rod and the support table, causing blockage in the screw rod transmission and affecting the service life. Utility Model Content
[0005] The technical problem to be solved by the utility model is to overcome the defects of the existing technical problems and provide a deburring device for digital tube production, which can be applicable to digital tubes of different diameters and lengths, has strong versatility, will not be blocked during the grinding process, has a long service life, and is easy to clean.
[0006] In order to solve the above technical problems, the technical solution of the utility model is: a deburring device for digital tube production, comprising a working box, a fixed plate is provided in the working box, the fixed plate divides the interior of the working box into a first cavity and a second cavity, the upper end of the first cavity is open, a clamping mechanism for clamping the digital tube and a grinding mechanism for removing burrs on the surface of the digital tube are provided above the fixed plate, the clamping mechanism comprises a moving end and a fixed end, the moving end can move relative to the fixed end, the grinding mechanism can move left and right on the fixed plate, and a driving device for driving the grinding mechanism to move left and right is provided below the fixed plate.
[0007] Furthermore, the grinding mechanism includes a sliding plate slidably arranged on the fixed plate, a lifting cylinder is fixedly arranged on the sliding plate, a mounting plate is fixedly mounted on the gas rod of the lifting cylinder, and a grinding roller is fixedly mounted on the mounting plate.
[0008] Furthermore, the fixed end includes a fixed seat fixedly mounted on the fixed plate, an active clamping seat is rotatably provided on the fixed seat, a driving motor for driving the active clamping seat to rotate is also provided on the fixed seat, the output shaft of the driving motor is fixedly connected to the active clamping seat, a connecting rod is fixedly provided on the active clamping seat, and a clamping head is threadedly connected to the connecting rod.
[0009] Furthermore, the movable end comprises a movable seat slidably arranged on the fixed plate, a driven clamping seat is rotatably provided on the movable seat, a connecting rod is fixedly provided on the driven clamping seat, and a clamping head is threadedly connected to the connecting rod.
[0010] Furthermore, two guide rails are fixedly provided on the fixed plate, and a sliding groove corresponding to the guide rails is provided at the bottom of the movable seat, so that the movable seat can slide on the fixed plate.
[0011] Furthermore, a limiting member for limiting the position of the movable seat is provided on the guide rail, and the limiting member includes a limiting block slidably sleeved on the guide rail, and a fastening bolt is provided on the limiting block, and the fastening bolt passes through the limiting block to abut against the guide rail.
[0012] Furthermore, the driving device includes a transmission motor, a screw rod and a slider, the screw rod is rotatably mounted on the side wall of the second cavity, the slider is threadedly connected to the screw rod, and the transmission motor is used to drive the screw rod to rotate.
[0013] Furthermore, the transmission motor is fixedly mounted on the outer wall of the working box, the output shaft of the transmission motor passes through the side wall of the working box and is fixedly connected to one end of the screw rod, a guide rod is also fixedly provided in the second cavity, the slider is sleeved on the guide rod and the slider can slide relative to the guide rod.
[0014] Furthermore, a sliding groove is provided on the fixed plate, a connecting strip is fixedly installed on the sliding block, and the other end of the connecting strip passes through the sliding groove on the fixed plate and is fixedly connected to the grinding mechanism.
[0015] Furthermore, the working box is also provided with a dust removal device for removing dust from the first cavity and the second cavity, the dust removal device includes a dust removal pipe, an exhaust fan and a sedimentation chamber, the exhaust fan and the sedimentation chamber are fixedly installed on the working box, the air outlet of the exhaust fan is connected to the sedimentation chamber, the dust removal pipe is provided with a plurality of groups, one end of the plurality of groups of dust removal pipes are connected to the sedimentation chamber, and the other end of the plurality of groups of dust removal pipes are respectively connected to the first cavity and the second cavity.
[0016] By adopting the above technical solution, the utility model has the following beneficial effects:
[0017] 1. Different clamping heads can be replaced according to the size of the digital tube, and the distance between the two clamping heads is adjustable, so that the device can be applied to digital tubes of different diameters and lengths, with strong versatility;
[0018] 2. The two surfaces on the first cavity that are parallel to the moving direction of the grinding mechanism are inclined surfaces, which can prevent the waste materials polished by the grinding mechanism from accumulating on the wall of the first cavity;
[0019] 3. The screw rod and the slider are located in the second cavity, which can prevent the waste materials polished by the polishing mechanism from adhering to the connection between the screw rod and the slider and the connection between the screw rod and the side wall of the second cavity, thereby avoiding blocking the movement of the driving device and affecting the service life of the device;
[0020] 4. The dust removal device can absorb the burrs and waste materials dropped from the first cavity and the second cavity, making it easier to clean the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a structural schematic diagram of a deburring device for digital tube production of the utility model;
[0022] Figure 2 It is a structural schematic diagram of another angle of the deburring device for digital tube production of the utility model;
[0023] Figure 3 It is a structural schematic diagram of the grinding mechanism and driving device of the utility model;
[0024] Figure 4 It is a top view of the deburring device for digital tube production of the utility model;
[0025] Figure 5 for Figure 4 The cross-sectional view along the AA direction;
[0026] Figure 6 for Figure 4 Cross-sectional view along direction BB.
[0027] Reference numerals: 1, working box; 2, fixing plate; 3, first cavity; 4, second cavity; 5, clamping mechanism;
[0028] 6. Grinding mechanism; 7. Dust removal device; 8. Driving device; 21. Guide rail; 22. Sliding groove; 23. Limiting member;
[0029] 231, limit block; 232, fastening bolt; 51, moving seat; 52, fixed seat; 53, driven clamping seat;
[0030] 54. Active clamping seat; 55. Driving motor; 56. Connecting rod; 57. Clamping head; 61. Sliding plate;
[0031] 62. Lifting cylinder; 63. Mounting plate; 64. Grinding roller; 71. Dust removal pipe; 72. Exhaust fan; 73. Settling chamber;
[0032] 81. Transmission motor; 82. Screw rod; 83. Slider; 84. Guide rod; 85. Connecting strip. DETAILED DESCRIPTION
[0033] In order to make the content of the utility model more clearly understood, the utility model is further described in detail below based on specific embodiments and in conjunction with the accompanying drawings.
[0034] like Figure 1-6 As shown, in this embodiment, a deburring device for digital tube production is provided, including a work box 1, a fixed plate 2 is provided in the work box 1, the fixed plate 2 divides the interior of the work box 1 into a first cavity 3 and a second cavity 4, the upper end of the first cavity 3 is open, a clamping mechanism 5 for clamping the digital tube and a grinding mechanism 6 for removing burrs on the surface of the digital tube are provided above the fixed plate 2, the grinding mechanism 6 can move left and right on the fixed plate 2, a driving device 8 for driving the grinding mechanism 6 to move left and right is provided below the fixed plate 2, and a dust removal device 7 for removing dust from the first cavity 3 and the second cavity 4 is also provided on the work box 1.
[0035] like Figure 1-6 As shown, in this embodiment, the two surfaces on the first cavity 3 parallel to the moving direction of the grinding mechanism 6 are inclined surfaces.
[0036] like Figure 1-6As shown, in the present embodiment, the clamping mechanism 5 comprises a movable end and a fixed end, the movable end can move relative to the fixed end, the fixed end comprises a fixed seat 52 fixedly mounted on the fixed plate 2, an active clamping seat 54 is rotatably provided on the fixed seat 52, a driving motor 55 for driving the active clamping seat 54 to rotate is also provided on the fixed seat 52, the output shaft of the driving motor 55 is fixedly connected to the active clamping seat 54, the movable end comprises a movable seat 51 slidably arranged on the fixed plate 2, a driven clamping seat 53 corresponding to the active clamping seat 54 is rotatably provided on the movable seat 51, a connecting rod 56 is fixedly provided on both the active clamping seat 54 and the driven clamping seat 53, a surface of the connecting rod 56 is provided with a thread, a clamping head 57 is threadedly connected to the connecting rod 56, the clamping head 57 can be a columnar structure that can be inserted into the digital tube, or other structures well known to technicians in the industry, the specific structure of which is not described in detail in this scheme, and different clamping heads 57 can be replaced according to the size of the digital tube when in use.
[0037] Specifically, Figure 1-6 As shown, in the present embodiment, two guide rails 21 are fixedly provided on the fixed plate 2, and a slide groove corresponding to the guide rail 21 is provided at the bottom of the movable seat 51, so that the movable seat 51 can slide on the fixed plate 2, and a limiting member 23 for limiting the movable seat 51 is provided on the guide rail 21, and the limiting member 23 includes a limiting block 231 slidably sleeved on the guide rail 21, and a fastening bolt 232 is provided on the limiting block 231, and the fastening bolt 232 passes through the limiting block 231 and abuts against the guide rail 21. There are two limiting members 23, and the two limiting members 23 are respectively located on the left and right sides of the movable seat 51, and the two limiting members 23 are both in contact with the surface of the movable seat 51, so that the two limiting members 23 can cooperate to fix the relative position of the movable seat 51 on the guide rail 21.
[0038] like Figure 1-6 As shown, in this embodiment, the grinding mechanism 6 includes a sliding plate 61 slidably arranged on the fixed plate 2, a lifting cylinder 62 is fixedly arranged on the sliding plate 61, a mounting plate 63 is fixedly installed on the gas rod of the lifting cylinder 62, and a grinding roller 64 is fixedly installed on the mounting plate 63. When in use, the digital tube is fixed by the clamping mechanism 5, and the lifting cylinder 62 works, and its gas rod extends, driving the grinding roller 64 installed on the mounting plate 63 to move toward the digital tube until the grinding roller 64 fits with the surface of the digital tube, so that the outer surface of the digital tube can be polished.
[0039] like Figure 1-6As shown, in this embodiment, the driving device 8 includes a transmission motor 81, a screw rod 82 and a slider 83. The screw rod 82 is rotatably mounted on the side wall of the second cavity 4. The slider 83 is threadedly connected to the screw rod 82. The transmission motor 81 is used to drive the screw rod 82 to rotate. Specifically, the transmission motor 81 is fixedly mounted on the outer wall of the working box 1, and its output shaft passes through the side wall of the working box 1 and is fixedly connected to one end of the screw rod 82. A guide rod 84 is also fixedly provided in the second cavity 4. The slider 83 is sleeved on the guide rod 84 and the slider 83 can slide relative to the guide rod 84.
[0040] like Figure 1-6 As shown, in this embodiment, the screw rod 82 and the slider 83 are located in the second cavity 4, which can prevent the waste materials polished by the polishing mechanism 6 from adhering to the connection between the screw rod 82 and the slider 83 and the screw rod 82 and the side wall of the second cavity 4, thereby avoiding blocking the movement of the driving device 8 and affecting the service life of the device.
[0041] In this embodiment, a sliding groove 22 is opened on the fixed plate 2, and a connecting strip 85 is fixedly installed on the slider 83. The other end of the connecting strip 85 passes through the sliding groove 22 on the fixed plate 2 and is fixedly connected to the sliding plate 61. The transmission motor 81 drives the screw rod 82 to rotate, and the slider 83 is threadedly connected to the screw rod 82, so that when the screw rod 82 rotates, it can drive the slider to move left and right, thereby driving the polishing mechanism 6 connected to the slider 83 through the connecting strip 85 to move left and right, and then various parts of the digital tube can be polished.
[0042] like Figure 1-6 As shown, in this embodiment, the dust removal device 7 includes a dust removal pipe 71, an exhaust fan 72 and a sedimentation chamber 73. The exhaust fan 72 and the sedimentation chamber 73 are fixedly installed on the working box 1. The air outlet of the exhaust fan 72 is connected to the sedimentation chamber 73. The dust removal pipe 71 is provided with multiple groups. One end of the multiple groups of dust removal pipes 71 is connected to the sedimentation chamber 73, and the other ends of the multiple groups of dust removal pipes 71 are respectively connected to the first cavity 3 and the second cavity 4. The burrs polished off on the digital tube fall into the first cavity 3 and the second cavity 4. The exhaust fan 72 generates The high negative pressure airflow passes through the settling chamber 73 and the dust removal pipe 71 and reaches the pipe mouth of the dust removal pipe 71, where a negative pressure is formed. The burr waste materials dropped from the first cavity 3 and the second cavity 4 are sucked into the settling chamber 73. After the high-speed airflow enters the larger settling chamber 73, the flow velocity drops rapidly, so that the impurities entering the settling chamber 73 fall and accumulate at the bottom of the settling chamber 73. In order to prevent impurities from entering the exhaust fan 72 and causing damage to the exhaust fan 72, a filter is provided at the air outlet of the exhaust fan 72.
[0043] The working process and principle of the utility model are as follows: different clamping heads 57 are replaced according to the size of the digital tube, one end of the digital tube to be polished is sleeved on the clamping head 57 on the fixed end, and the end face of the digital tube is abutted against the active clamping seat 54, the movable seat 51 is pushed, so that the movable seat 51 slides on the guide rail 21, until the clamping head 57 at the movable end extends into the other end of the digital tube and the end face of the digital tube is abutted against the driven clamping seat 53, the two limit members 23 are moved, so that the two limit members 23 are abutted against the surface of the movable seat 51, the fastening bolt 232 is rotated, so that the fastening bolt 232 passes through the limit block 231 and abuts against the guide rail 21, so that the two limit members 23 cooperate to fix the relative position of the movable seat 51 on the guide rail 21; the lifting cylinder 62 works, and its gas rod extends, driving the grinding roller 64 installed on the mounting plate 63 to move toward the digital tube until the grinding roller 64 is abutted against the surface of the digital tube. The drive motor 55 is started, and the drive motor 55 drives the active clamping seat 54 to rotate, thereby driving the digital tube to rotate; the transmission motor 81 drives the screw rod 82 to rotate, and the slider 83 is threadedly connected to the screw rod 82, so that when the screw rod 82 rotates, it can drive the slide to move left and right, thereby driving the grinding mechanism 6 connected to the slider 83 through the connecting strip 85 to move left and right, and then the various parts of the digital tube can be polished; during the grinding process, the burrs polished off on the digital tube fall into the first cavity 3 and the second cavity 4, and the high negative pressure airflow generated by the exhaust fan 72 passes through the sedimentation chamber 73 and the dust removal pipe 71 to reach the pipe mouth of the dust removal pipe 71, and a negative pressure is formed at the pipe mouth of the dust removal pipe 71. The burrs dropped in the first cavity 3 and the second cavity 4 are sucked into the sedimentation chamber 73, and the high-speed airflow enters the larger sedimentation chamber 73. The flow rate drops rapidly, so that the impurities entering the sedimentation chamber 73 fall and accumulate at the bottom of the sedimentation chamber 73.
[0044] The specific embodiments described above further illustrate the technical problems, technical solutions and beneficial effects solved by the present invention. It should be understood that the above are only specific embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A deburring device for digital tube production, comprising a working box (1), characterized in that: A fixed plate (2) is provided inside the working box (1), and the fixed plate (2) divides the interior of the working box (1) into a first cavity (3) and a second cavity (4). The upper end of the first cavity (3) is open. A clamping mechanism (5) for clamping a digital tube and a grinding mechanism (6) for removing burrs on the surface of the digital tube are provided above the fixed plate (2). The clamping mechanism (5) comprises a movable end and a fixed end, and the movable end can move relative to the fixed end. The grinding mechanism (6) can move left and right on the fixed plate (2). A driving device (8) for driving the grinding mechanism (6) to move left and right is provided below the fixed plate (2).
2. A deburring device for digital tube production according to claim 1, characterized in that: The grinding mechanism (6) comprises a sliding plate (61) slidably arranged on the fixed plate (2), a lifting cylinder (62) being fixedly arranged on the sliding plate (61), a mounting plate (63) being fixedly mounted on the gas rod of the lifting cylinder (62), and a grinding roller (64) being fixedly mounted on the mounting plate (63).
3. The deburring device for digital tube production according to claim 1, characterized in that: The fixed end comprises a fixed seat (52) fixedly mounted on the fixed plate (2); an active clamping seat (54) is rotatably provided on the fixed seat (52); a driving motor (55) for driving the active clamping seat (54) to rotate is also provided on the fixed seat (52); an output shaft of the driving motor (55) is fixedly connected to the active clamping seat (54); a connecting rod (56) is fixedly provided on the active clamping seat (54); and a clamping head (57) is threadedly connected to the connecting rod (56).
4. The deburring device for digital tube production according to claim 1, characterized in that: The movable end comprises a movable seat (51) slidably arranged on the fixed plate (2), a driven clamping seat (53) being rotatably provided on the movable seat (51), a connecting rod (56) being fixedly provided on the driven clamping seat (53), and a clamping head (57) being threadedly connected to the connecting rod (56).
5. A deburring device for producing digital tubes according to claim 4, characterized in that: Two guide rails (21) are fixedly arranged on the fixed plate (2), and a sliding groove corresponding to the guide rails (21) is provided at the bottom of the movable seat (51), so that the movable seat (51) can slide on the fixed plate (2).
6. A deburring device for producing digital tubes according to claim 5, characterized in that: A limiting member (23) for limiting the position of the movable seat (51) is provided on the guide rail (21); the limiting member (23) comprises a limiting block (231) slidably sleeved on the guide rail (21); a fastening bolt (232) is provided on the limiting block (231); the fastening bolt (232) passes through the limiting block (231) and abuts against the guide rail (21).
7. The deburring device for producing digital tubes according to claim 1, characterized in that: The driving device (8) comprises a transmission motor (81), a screw rod (82) and a slider (83); the screw rod (82) is rotatably mounted on the side wall of the second cavity (4); the slider (83) is threadedly connected to the screw rod (82); and the transmission motor (81) is used to drive the screw rod (82) to rotate.
8. A deburring device for producing digital tubes according to claim 7, characterized in that: The transmission motor (81) is fixedly mounted on the outer wall of the working box (1); the output shaft of the transmission motor (81) passes through the side wall of the working box (1) and is fixedly connected to one end of the screw rod (82); a guide rod (84) is also fixedly provided in the second cavity (4); the sliding block (83) is sleeved on the guide rod (84) and the sliding block (83) is slidable relative to the guide rod (84).
9. A deburring device for producing digital tubes according to claim 7, characterized in that: The fixed plate (2) is provided with a sliding groove (22), the sliding block (83) is fixedly mounted with a connecting strip (85), and the other end of the connecting strip (85) passes through the sliding groove (22) on the fixed plate (2) and is fixedly connected to the grinding mechanism (6).
10. The deburring device for producing digital tubes according to claim 1, characterized in that: The working box (1) is also provided with a dust removal device (7) for removing dust from the first cavity (3) and the second cavity (4). The dust removal device (7) comprises a dust removal pipe (71), an exhaust fan (72) and a settling chamber (73). The exhaust fan (72) and the settling chamber (73) are both fixedly mounted on the working box (1). The air outlet of the exhaust fan (72) is connected to the settling chamber (73). A plurality of dust removal pipes (71) are provided. One end of each of the plurality of dust removal pipes (71) is connected to the settling chamber (73), and the other end of each of the plurality of dust removal pipes (71) is connected to the first cavity (3) and the second cavity (4).
Citation Information
Patent Citations
LED nixie tube deburring device
CN220446022U