Tire lens processing device
By designing a tire lens processing device with an arc-shaped structure, the combination of the clamping joint and the tensile spring and the negative pressure fixing technology, the problem of difficulty and low efficiency of the composite curved mirror in small batch production is solved, and the stable fixation and efficient processing of the lens are achieved.
Patent Information
- Application Number
- CN202420681530.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-03
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-04-03
AI Technical Summary
When producing composite curved mirrors in small batches, existing fixtures are difficult to stably clamp the lens, easily fall off, and have low processing efficiency.
A tire lens processing device is designed, adopting the main body and mounting member with an arc-shaped structure. Through the cooperation of the clamp joint and the tensile spring, the position of the mounting member is quickly fixed, and the connection between the negative pressure hole and the suction hole is connected, and the negative pressure is formed by an air pump to stabilize the fixing of the lens.
The stable fixation of the lens is achieved, the problem of falling is avoided, and the processing efficiency is improved, and multiple lenses can be processed at the same time.
Smart Images

Figure CN222589149U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of lens processing, in particular to a tire lens processing device. Background Art
[0002] Tire lens is also called complex curved mirror or combination mirror. It has two different curvatures in the x direction and y direction, respectively, and is shaped in the two directions. If the surface is coated with a reflective film, it is mostly used for large-angle reflection of light. After reflection, there is no image deformation problem of ordinary plane reflectors and single spherical reflectors, which reduces the use of optical lenses. A complex curved reflector can replace a combination of multiple plane reflectors, spherical reflectors and cylindrical mirrors, reducing the volume of the optical system, making the optical system debugging more convenient and simple, and improving the performance of the optical system.
[0003] At present, in the industry, the processing of toric mirrors generally adopts the principle of profiling and uses CNC grinding machines for processing. This processing method is suitable for mass production, but not for small batch production. The difficulty in small batch production of toric mirrors is the difficulty in clamping the lenses. In particular, the clamp that clamps multiple lenses at the same time needs to use a pressure fixing rod to press the lenses on the mold for fixing. If the pressure fixing rod is loosened, the lenses will fall off. At the same time, using this clamp requires a lot of preparation work before processing, and there is a problem of low processing efficiency.
[0004] The patent with publication number CN219026980U discloses a combined fixture and a complex curved mirror processing device containing the combined fixture. The stability of the processing is ensured by setting two fixtures for combination. However, in the fixture of this structure, the second cylindrical fixture is inserted into the first cylindrical fixture, and the lens is directly placed in the groove on the second cylindrical fixture. When in use, the second cylindrical fixture and the lens need to be supported, and then the lens is pressed against the mold by a pressure fixing rod. The use of this fixture to process complex curved mirrors has the problem of easy lens falling and low work efficiency. Utility Model Content
[0005] The purpose of the utility model is to provide a tire lens processing device to solve the following technical problems raised in the background technology:
[0006] The current fixture has the problem of lenses easily falling off when processing toric mirrors.
[0007] In order to solve the above technical problems, the technical solution adopted by the utility model is:
[0008] A tire lens processing device comprises a main body and a mounting member, wherein the top of the main body is an arc-shaped structure; a plurality of mounting grooves are arranged on the top of the main body, the mounting members are clamped in the mounting grooves, the top of the mounting member is an arc-shaped structure, and a plurality of positioning grooves for mounting lenses are arranged on the mounting member;
[0009] The main body is provided with clamping holes on both sides of the bottom located in the installation groove, and the two side walls of the main body are provided with connecting holes and movable holes, wherein the movable hole is connected with the clamping hole; the main body is connected with the movable hole through the installation hole by a clamping piece, and a clamping joint is provided at the bottom of the installation piece; the installation piece is provided with a negative pressure hole at the bottom of the positioning groove, and the main body is provided with an air suction hole aligned with the negative pressure hole at the bottom of the installation groove;
[0010] The clamping part includes a connecting plate, a pull ring, a connecting column and a movable column; the movable column is fixedly connected to one side of the connecting plate, and the pull ring is fixedly connected to the other side; the connecting column is fixedly connected to the connecting plate and is located on both sides of the movable column; the movable column is movably connected to the movable hole, and the connecting column is movably connected to the connecting hole; the end of the movable column extends into the clamping hole, and the end of the movable column is a trapezoidal structure with the inclined surface facing upward; a trapezoidal clamping groove is arranged on one side of the clamping joint close to the bottom; a tension spring is arranged in the connecting hole, and the two ends of the tension spring are respectively connected to the connecting column and the main body.
[0011] Furthermore, the curvature of the arc-shaped structure on the main body is the same as the curvature that needs to be achieved in the X-axis direction of the lens.
[0012] Furthermore, the curvature of the arc-shaped structure on the mounting piece is the same as the curvature that needs to be achieved in the Y-axis direction on the lens.
[0013] Furthermore, a plurality of clamping posts are arranged on the side walls in the installation groove, and a clamping groove cooperating with the clamping posts is arranged at the bottom of the side walls of the installation member.
[0014] Furthermore, a circle of sealing groove is arranged on the mounting piece at the top edge of the positioning groove, and a sealing ring is arranged in the sealing groove.
[0015] Furthermore, the mounting piece is provided with ventilation holes, and the positioning grooves are interconnected through the ventilation holes.
[0016] Furthermore, a circle of notches is arranged at the bottom of the mounting piece, outside the negative pressure hole, and a sealing rubber ring is arranged in the notch.
[0017] Furthermore, at least two mounting grooves are provided on the main body.
[0018] Furthermore, at least two positioning grooves are provided on the mounting member, and the positioning grooves are evenly spaced apart on the mounting member.
[0019] Compared with the prior art, the utility model has the following beneficial effects:
[0020] The clamping joint at the bottom of the mounting piece of the utility model enters the inside of the clamping hole. The clamping joint squeezes the inclined surface of the movable column so that the movable column moves outward and drives the connecting plate to move outward, the connecting plate drives the connecting column to move outward, the connecting column stretches the tension spring, and after the movable column completely withdraws from the clamping hole, the clamping joint can be inserted into the bottom of the clamping hole. After the clamping joint is inserted into the bottom of the clamping hole, the tension spring drives the connecting column to reset and drives the movable column to reset, the end of the movable column is inserted into the clamping groove at the bottom of the clamping joint and fixes the position of the clamping joint. This design can realize the rapid fixing of the position of the mounting piece, which is convenient for installing the lens.
[0021] After the position of the mounting piece of the utility model is fixed, the negative pressure hole and the air suction hole are connected, the lens is installed in the positioning groove, and an air pump is used to suck air from the air suction hole to form a negative pressure in the negative pressure hole and the positioning groove. The negative pressure environment in the positioning groove causes the lens to be close to the mounting piece. This design can stably fix the lens, thereby preventing the lens from falling during the processing process. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 This is a schematic diagram of the overall structure of the utility model;
[0023] Figure 2 The second schematic diagram of the overall structure of the utility model;
[0024] Figure 3 This is a schematic diagram of the internal structure of the utility model;
[0025] Figure 4 This is the second schematic diagram of the internal structure of the utility model.
[0026] Markings in the figure: 1-main body, 2-clamping groove, 3-connecting plate, 4-pull ring, 5-sealing ring, 6-negative pressure hole, 7-positioning groove, 8-air vent, 9-mounting piece, 10-sealing groove, 11-intake hole, 12-mounting groove, 13-clamping hole, 14-clamping column, 15-movable column, 16-clamping joint, 17-movable hole, 18-tension spring, 19-connecting column, 20-connecting hole. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] Example
[0029] A tire lens processing device, such as Figures 1 to 4 As shown, it includes a main body 1 and a mounting member 9, wherein the top of the main body 1 is an arc-shaped structure; a plurality of mounting grooves 12 are provided on the top of the main body 1, and the mounting member 9 is clamped in the mounting groove 12, the top of the mounting member 9 is an arc-shaped structure, and a plurality of positioning grooves 7 for mounting lenses are provided on the mounting member 9;
[0030] The main body 1 is provided with a clamping hole 13 on both sides of the bottom in the mounting groove 12, and a connecting hole 20 and a movable hole 17 are provided on both side walls of the main body 1, wherein the movable hole 17 is communicated with the clamping hole 13; the main body 1 is connected with the movable hole 17 through the mounting hole, and a clamping joint 16 is provided at the bottom of the mounting member 9; the mounting member 9 is provided with a negative pressure hole 6 at the bottom of the positioning groove 7, and the main body 1 is provided with an air intake hole 11 aligned with the negative pressure hole 6 at the bottom of the mounting groove 12;
[0031] The clamping part includes a connecting plate 3, a pull ring 4, a connecting column 19 and a movable column 15; the movable column 15 is fixedly connected to one side of the connecting plate 3, and the pull ring 4 is fixedly connected to the other side; the connecting column 19 is fixedly connected to the connecting plate 3 and is located on both sides of the movable column 15; the movable column 15 is movably connected to the movable hole 17, and the connecting column 19 is movably connected to the connecting hole 20; the end of the movable column 15 extends into the clamping hole 13, and the end of the movable column 15 is a trapezoidal structure with the inclined surface facing upward; a trapezoidal clamping groove 2 is provided on one side of the clamping joint 16 close to the bottom; a tension spring 18 is provided in the connecting hole 20, and the two ends of the tension spring 18 are respectively connected to the connecting column 19 and the main body 1.
[0032] Specifically, when in use, it is necessary to cooperate with a mold, a pressurized fixing rod, an air pump and a polishing machine. It should be noted that the above structures all adopt existing technologies, so the specific structure will not be repeated here. First, insert the mounting member 9 into the mounting groove 12, and the clamping joint 16 at the bottom of the mounting member 9 enters the inside of the clamping hole 13. Press the mounting member 9 downward so that the clamping joint 16 squeezes the inclined surface of the movable column 15. After being squeezed, the movable column 15 moves outward and drives the connecting plate 3 to move outward. The connecting plate 3 drives the connecting column 19 to move outward, and the connecting column 19 causes the tension spring 18 to extend. After the movable column 15 completely withdraws from the clamping hole 13, the clamping joint 16 can be inserted into the bottom of the clamping hole 13. After the clamping joint 16 is inserted into the bottom of the clamping hole 13, the tension spring 18 drives the connecting column 19 to reset, the connecting column 19 drives the connecting plate 3 to reset, the connecting plate 3 drives the movable column 15 to reset, the end of the movable column 15 is inserted into the clamping groove 2 at the bottom of the clamping joint 16 and fixes the position of the clamping joint 16. After the position of the clamping joint 16 is fixed, the mounting member 9 is also fixed. After the position of the mounting member 9 is fixed, the negative pressure hole 6 and the air suction hole 11 are connected. The lens is installed in the positioning groove 7. An air pump is used to suck air from the air suction hole 11 and form a negative pressure in the negative pressure hole 6 and the positioning groove 7. The negative pressure environment in the positioning groove 7 causes the lens to be close to the mounting member 9, and the lens can be stably fixed by this design. Multiple lenses can be clamped simultaneously by the mounting member 9, the stability of the mounting member 9 can be maintained by the clamping joint 16, and the position of the lens can be stabilized by creating a negative pressure environment. Then, the processing device of the present application is pressed onto the mold as a whole by using a pressurized fixing rod, and the pressurized fixing rod drives the processing device to move relative to the mold along the Y-axis direction, and the polishing machine allows the lens to be processed and the mold to move in the X-axis and Y-axis directions at the same time, thereby completing the processing of the complex surface. It should also be noted that the present application can process multiple lenses at the same time. When processing multiple lenses at the same time, the specifications of the multiple lenses can be consistent or inconsistent. If it is necessary to ensure that the curvature of multiple lenses is consistent, it is necessary to make the central axis of the circular positioning groove 7 on the mounting member 9 perpendicular to the surface of the mounting member.
[0033] In a preferred embodiment, Figures 1 to 4 As shown, the curvature of the arc structure on the main body is the same as the curvature required to be achieved in the X-axis direction of the lens. Further optimized, the curvature of the arc structure on the mounting member 9 is the same as the curvature required to be achieved in the Y-axis direction of the lens. Specifically, the main body and the mounting member 9 are both replaceable structures, and the corresponding main body and mounting member 9 can be selected according to actual needs. The main body and the mounting member 9 are designed in this way to ensure the accuracy of lens processing.
[0034] In a preferred embodiment, if Figures 1 to 4As shown, a plurality of clamping posts 14 are provided on the side wall of the mounting groove 12, and a clamping slot that cooperates with the clamping posts 14 is provided at the bottom of the side wall of the mounting member 9. When the mounting member 9 is inserted into the mounting groove 12, the clamping slot and the clamping posts 14 cooperate to prevent the mounting member 9 from shaking. Because in the actual processing process, it cannot be guaranteed that the mounting member 9 and the mounting groove 12 are perfectly fitted, it is necessary to stabilize the position of the mounting member 9 through the design of the clamping posts 14 and the clamping slots.
[0035] In a preferred embodiment, if Figures 1 to 4 As shown, a sealing groove 10 is provided on the mounting member 9 at the top edge of the positioning groove 7, and a sealing ring 5 is provided in the sealing groove 10. The sealing groove 10 and the sealing ring 5 are used to ensure the sealing between the lens and the mounting member 9, so that the lens can be stably adsorbed on the positioning groove 7. At the same time, the sealing ring 5 is relatively soft and can protect the lens and prevent the lens from being crushed.
[0036] In a preferred embodiment, if Figures 1 to 4 As shown, the mounting member 9 is provided with an air hole 8, and the positioning grooves 7 are interconnected through the air hole 8. Multiple positioning grooves 7 are connected through the air hole 8. With this design, only one negative pressure hole 6 is required on the mounting member 9, which reduces the number of air intake holes 11 on the main body. One air intake hole 11 and one negative pressure hole 6 are used to draw air from all the positioning grooves 7 on the mounting member 9 to form negative pressure.
[0037] In a preferred embodiment, if Figures 1 to 4 As shown, the bottom of the mounting member 9 is provided with a circle of notches on the outside of the negative pressure hole 6, and a sealing rubber ring is provided in the notch. The design of the notch and the sealing rubber ring can improve the sealing between the negative pressure hole 6 and the air intake hole 11.
[0038] In a preferred embodiment, if Figures 1 to 4 As shown, at least two mounting grooves 12 are provided on the main body. In the present application, three mounting grooves 12 are provided, that is, three mounting members 9 can be installed on one main body. By simultaneously providing multiple mounting members 9, multiple lenses can be processed simultaneously, thereby improving the processing efficiency. Further optimized, at least two positioning grooves 7 are provided on the mounting member 9, and the positioning grooves 7 are evenly spaced on the mounting member 9. Specifically, in the embodiment, three positioning grooves 7 are provided on each mounting member 9. By providing multiple positioning grooves 7, multiple lenses can be installed on one positioning member, that is, the number of lenses processed simultaneously is further increased, which can effectively improve the processing efficiency.
[0039] In the description of the present invention, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "both ends" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0040] In the present utility model, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.
[0041] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A tire lens processing device, characterized in that: The invention comprises a main body (1) and a mounting member (9), wherein the top of the main body (1) is an arc-shaped structure; a plurality of mounting grooves (12) are arranged on the top of the main body (1), the mounting member (9) is clamped in the mounting groove (12), the top of the mounting member (9) is an arc-shaped structure, and a plurality of positioning grooves (7) for mounting lenses are arranged on the mounting member (9); The main body (1) is provided with snap-fit holes (13) on both sides of the bottom located in the mounting groove (12), and the main body (1) is provided with connecting holes (20) and movable holes (17) on both side walls, wherein the movable hole (17) is communicated with the snap-fit hole (13); the main body (1) is connected with the movable hole (17) via the mounting hole, and a snap joint (16) is provided at the bottom of the mounting member (9); a negative pressure hole (6) is provided at the bottom of the positioning groove (7) on the mounting member (9), and an air intake hole (11) aligned with the negative pressure hole (6) is provided at the bottom of the mounting groove (12) on the main body (1); The clamping member comprises a connecting plate (3), a pull ring (4), a connecting column (19) and a movable column (15); the movable column (15) is fixedly connected to one side of the connecting plate (3), and the pull ring (4) is fixedly connected to the other side; the connecting column (19) is fixedly connected to the connecting plate (3) and is located on both sides of the movable column (15); the movable column (15) is movably connected to the movable hole (17), and the connecting column (19) is movably connected to the connecting hole (20); the end of the movable column (15) extends into the clamping hole (13), and the end of the movable column (15) is a trapezoidal structure with an inclined surface facing upward; a trapezoidal clamping groove (2) is provided on one side of the clamping joint (16) close to the bottom; a tension spring (18) is provided in the connecting hole (20), and the two ends of the tension spring (18) are respectively connected to the connecting column (19) and the main body (1).
2. The tire lens processing device according to claim 1, characterized in that: The curvature of the arc structure on the main body is the same as the curvature that needs to be achieved in the X-axis direction of the lens.
3. The tire lens processing device according to claim 1, characterized in that: The curvature of the arc-shaped structure on the mounting member (9) is the same as the curvature required to be achieved in the Y-axis direction on the lens.
4. The tire lens processing device according to claim 1, characterized in that: A plurality of clamping posts (14) are arranged on the side wall inside the installation groove (12), and a clamping groove cooperating with the clamping posts (14) is arranged at the bottom of the side wall of the installation member (9).
5. The tire lens processing device according to claim 1, characterized in that: A sealing groove (10) is arranged on the mounting member (9) at the top edge of the positioning groove (7), and a sealing ring (5) is arranged in the sealing groove (10).
6. The tire lens processing device according to claim 1, characterized in that: The mounting member (9) is provided with an air vent (8), and the positioning grooves (7) are interconnected through the air vent (8).
7. The tire lens processing device according to claim 1, characterized in that: The bottom of the mounting member (9) is located outside the negative pressure hole (6) and is provided with a circle of notches, and a sealing rubber ring is provided in the notches.
8. The tire lens processing device according to claim 1, characterized in that: At least two mounting grooves (12) are provided on the main body.
9. The tire lens processing device according to claim 1, characterized in that: At least two positioning grooves (7) are provided on the mounting member (9), and the positioning grooves (7) are evenly spaced apart on the mounting member (9).
Citation Information
Patent Citations
Combined clamp and toric mirror machining device comprising same
CN219026980U