Refrigeration conveying pipeline machining clamp
By designing machining fixtures for refrigeration conveying pipelines, including clamping components, support components and vacuuming components, the deviation problem caused by unstable brackets during pipe grinding in the prior art is solved, and the grinding efficiency and practicality of the equipment are improved.
Patent Information
- Application Number
- CN202420786829.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-16
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-04-16
AI Technical Summary
In the prior art, the refrigeration conveying pipeline is prone to lateral deviation due to the instability of the bracket during the grinding process, resulting in repeated grinding or partial areas not being completely polished, which reduces the grinding efficiency.
A refrigeration conveyor pipeline processing fixture is designed, including a working table, a clamping assembly, a support assembly and a vacuum cleaner assembly. The clamping assembly clamps the pipe through the pneumatic cylinder and the stabilizer disk, the support assembly supports the pipe in the middle position through the telescopic column and ball support, and the vacuum cleaner collects waste chips through the vacuum pump and the dust collector.
Through the stable design of the clamping assembly, the clamping stability of the equipment for the refrigeration conveying pipeline is improved, the support assembly reduces the bending of the middle part of the pipeline, and the vacuum cleaner assembly effectively collects waste chips, improving the practicality and grinding efficiency of the equipment.
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Figure CN222589202U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steel pipe processing, in particular to a refrigeration conveying pipeline processing fixture. Background Art
[0002] Pipe grinding is of great significance in the field of refrigeration, mainly in the following aspects:
[0003] First of all, grinding can ensure the welding quality of the delivery pipeline in the refrigeration equipment. Pipe welding is an indispensable link in the manufacturing and installation of refrigeration equipment. Through grinding, defects generated during the welding process, such as loose welds, pores, slag inclusions, etc., can be removed, thereby improving the welding quality and ensuring the sealing and integrity of the pipeline system.
[0004] Secondly, polishing can improve the surface quality of the pipe. The pipe system of refrigeration equipment usually requires high cleanliness and smoothness to reduce the resistance and friction of the fluid in the pipe and improve the refrigeration efficiency. Through polishing, the defects such as scale, stains, scratches on the pipe surface can be removed, making the pipe surface smoother and flatter, which is conducive to the smooth flow of refrigerant.
[0005] In the related art, the pipe is generally fixed with a bracket first, and then polished with a polishing device. However, the brackets in the related art generally adopt an upper and lower clamping support method. During polishing, they are easily affected by the polishing equipment and cause lateral deviation, resulting in repeated polishing of some areas, or incomplete polishing of some areas, which reduces the polishing efficiency. Utility Model Content
[0006] The utility model aims to provide a refrigeration conveying pipeline processing fixture, thereby solving the problems in the background technology.
[0007] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0008] A refrigeration pipeline processing fixture comprises a workbench, two symmetrically distributed support frames are fixedly installed at the bottom end of the workbench, support tables are fixedly installed on both sides of the workbench, and a clamping assembly is provided between the two support tables, an assembly groove is opened at the top of the workbench, and a support assembly is provided in the assembly groove, a collection box is fixedly installed on one side of the workbench, and a protective door is hinged on the side of the collection box away from the workbench, an inverted "L"-shaped support plate is fixedly installed on the top of the collection box, and a support box is fixedly installed at the bottom end of the horizontal section of the support plate, a support block is slidably installed in the support box, and the bottom end of the support block slides through the support box and is fixedly installed with a first telescopic column, an assembly frame is fixedly installed on the end of the first telescopic column, a grinding belt is provided in the assembly frame, a driving assembly is provided between the support block and the support box, and a dust collection assembly is provided between the assembly frame and the collection box.
[0009] Furthermore, the clamping assembly includes a pneumatic cylinder fixedly installed on the top of the support platform, the ends of the two pneumatic cylinder piston shafts are fixedly installed with assembly boxes, and the two assembly boxes are rotatably installed with connecting columns on the opposite sides, the two connecting columns are fixedly installed with stabilizing plates on the opposite ends, and the two stabilizing plates are fixedly installed with fixing columns on the opposite sides, a first reduction motor is fixedly installed in one of the assembly boxes, and the output shaft of the first reduction motor is fixedly connected to the opposite end of the connecting column in the same group, and the side walls of the fixed columns are provided with stabilizing components.
[0010] Furthermore, the stabilizing component includes a plurality of pillars fixedly mounted on the side walls of the fixed columns, and there are at least three pillars in the same group and they are distributed in a circular array with the side walls of the fixed columns, the side walls of the fixed columns are provided with grooves matching the pillars, the pillars are provided with movable grooves at one end away from the fixed columns in the same group, and support rods are slidably mounted in the movable grooves, support springs are fixedly mounted between the inner walls of the ends of the support rods opposite to the movable grooves in the same group, and the support rods are fixedly mounted with a first stabilizing plate at one end away from the fixed columns in the same group, and the first stabilizing plate is fixedly mounted with a second stabilizing plate which is inclined at one end away from the stabilizing plate in the same group.
[0011] Furthermore, two symmetrically distributed limit blocks are fixedly mounted on the side wall of one end of the support rod away from the first stabilizing plate of the same group, and the inner wall of the movable groove is provided with a limit groove matching the limit block of the same group.
[0012] Furthermore, the support assembly includes two second telescopic columns fixedly mounted on the inner wall of the bottom end of the assembly groove, the ends of the two second telescopic columns are fixedly mounted with support half rings, and the inner sides of the two support half rings are rotatably mounted with balls distributed in an arc array.
[0013] Furthermore, the driving assembly includes a screw rod rotatably installed in a support box, the support block is sleeved on the side wall of the screw rod, a protective box is fixedly installed on one side of the support box, and a second reduction motor is fixedly installed in the protective box, one end of the screw rod close to the second reduction motor passes through the protective box, and one end of the screw rod passing through the protective box is fixedly connected to the output shaft of the second reduction motor.
[0014] Furthermore, the dust suction assembly includes a dust suction pump fixedly installed on the top of the collection box, a discharge pipe is fixedly installed on the end of the dust suction pump away from the support plate, and the discharge pipe passes through the collection box at the end away from the dust suction pump, a dust collecting hopper is fixedly installed on the side of the assembly frame close to the support plate, and a telescopic hose is connected between the dust collecting hopper and the dust suction pump.
[0015] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0016] (1) In the present application, the clamping component is provided to clamp and fix the refrigeration delivery pipeline, and the stabilizing component is provided to stabilize the inner wall of the end of the refrigeration delivery pipeline, thereby further clamping and fixing the refrigeration delivery pipeline, which is beneficial to improving the stability of the equipment in clamping the refrigeration delivery pipeline.
[0017] (2) In the present application, the support assembly is provided to support the middle position of the refrigeration delivery pipeline, which is beneficial to reduce the bending of the middle part of the refrigeration delivery pipeline caused by clamping, thereby improving the practicality of the equipment.
[0018] (3) In the present application, the dust collection component is provided to collect waste debris, thereby helping to prevent waste debris from splashing around and being inconvenient to clean up, thereby improving the practicality of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the structure of the utility model;
[0020] Figure 2 for Figure 1 A schematic diagram of the structure from another perspective;
[0021] Figure 3 It is a cross-sectional structural schematic diagram of the utility model;
[0022] Figure 4 for Figure 3 A magnified schematic diagram of the structure in the middle.
[0023] In the figure: 1. workbench; 2. support table; 3. pneumatic cylinder; 4. assembly box; 5. fixed column; 6. stabilizing plate; 7. support box; 8. support plate; 9. support block; 10. first telescopic column; 11. assembly frame; 12. dust hopper; 13. telescopic hose; 14. protective box; 15. first stabilizing plate; 16. collection box; 17. assembly slot; 18. second telescopic column; 19. supporting half ring; 20. grinding belt; 21. second stabilizing plate; 22. dust suction pump; 23. discharge pipe; 24. protective door; 25. first reduction motor; 26. screw; 27. second reduction motor; 28. pillar; 29. support spring; 30. movable slot; 31. support rod. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] See also Figure 1-4A refrigeration pipeline processing fixture includes a workbench 1, two symmetrically distributed support frames are fixedly installed at the bottom end of the workbench 1, an assembly groove 17 is opened at the top of the workbench 1, and a support component is arranged in the assembly groove 17, the support component includes two second telescopic columns 18 fixedly installed on the inner wall of the bottom end of the assembly groove 17, the ends of the two second telescopic columns 18 are fixedly installed with support semi-rings 19, and the inner sides of the two support semi-rings 19 are rotatably installed with balls distributed in an arc array. When the equipment is used, the staff places the refrigeration delivery pipeline on the two support semi-rings 19, and drives the same group of support semi-rings 19 to rise and fall through the second telescopic columns 18, so as to achieve the effect of adjusting the position of the support semi-rings 19, thereby playing a role in adjusting the position of the refrigeration delivery pipeline, which is convenient for subsequent clamping of the equipment, and the inner side of the support semi-rings 19 is provided with balls, which is convenient for subsequent rotation of the refrigeration delivery pipeline.Support platforms 2 are fixedly installed on both sides of the workbench 1, and a clamping assembly is provided between the two support platforms 2. The clamping assembly includes a pneumatic cylinder 3 fixedly installed on the top of the support platform 2, and the piston shaft ends of the two pneumatic cylinders 3 are fixedly installed with assembly boxes 4, and the two assembly boxes 4 are rotatably installed on the opposite sides, and the two connecting columns are fixedly installed with a stabilizing plate 6 on the opposite ends, and the two stabilizing plates 6 are fixedly installed with a fixing column 5 on the opposite sides. A first reduction motor 25 is fixedly installed in one of the assembly boxes 4, and the output shaft of the first reduction motor 25 is opposite to the end of the same group of connecting columns. Fixed connection, when the refrigeration delivery pipeline is placed, the pneumatic cylinder 3 drives the assembly box 4, the connecting column, the stabilizing plate 6 and the fixing column 5 of the same group to move synchronously, so that the fixing column 5 is inserted into the opposite end of the refrigeration delivery pipeline, and the stabilizing plate 6 contacts the end of the refrigeration delivery pipeline, which can play the role of clamping and fixing the refrigeration delivery pipeline. Subsequently, the first reduction motor 25 can be used to drive the connecting column and the stabilizing plate 6 to rotate synchronously, thereby rotating the refrigeration delivery pipeline, which is convenient for equipment grinding. The side walls of the fixing column 5 of the refrigeration delivery pipeline are all provided with stabilizing components, and the stabilizing components include multiple fixed components installed on the fixing column 5 The pillars 28 of the side wall, the same group of pillars 28 has at least three and are distributed in a circular array with the side wall of the fixed column 5, the side wall of the fixed column 5 is provided with a groove matching the pillar 28, the pillar 28 is provided with a movable groove 30 at one end away from the same group of fixed columns 5, and a support rod 31 is slidably installed in the movable groove 30, and a support spring 29 is fixedly installed between the inner wall of the end opposite to the support rod 31 and the movable groove 30 of the same group, and the first stabilizing plate 15 is fixedly installed at one end of the support rod 31 away from the same group of fixed columns 5, and the first stabilizing plate 15 is fixedly installed at one end away from the same group of stabilizing plate 6. The second stabilizing plate 21, when the fixing column 5 moves toward the end of the refrigeration delivery pipeline, the second stabilizing plate 21 is inclined, so it is convenient to enter the interior of the refrigeration delivery pipeline. After the second stabilizing plate 21 enters the interior of the refrigeration delivery pipeline, the first stabilizing plate 15 presses the support rod 31 of the same group to move toward the inside of the movable groove 30 of the same group, thereby contracting the support spring 29. When the second stabilizing plate 21 enters the interior of the refrigeration delivery pipeline, the support rod 31 pushes the second stabilizing plate 21 to fit tightly with the inner wall of the glass tube under the elastic force of the support spring 29 of the same group, thereby achieving the effect of further stabilizing the refrigeration delivery pipeline.
[0026] Two symmetrically distributed limit blocks are fixedly installed on the side wall of the support rod 31 away from the first stabilizing plate 15 of the same group. The inner wall of the movable groove 30 is provided with a limit groove matching the limit blocks of the same group. When the support rod 31 moves inside the movable groove 30, the support rod 31 moves in the limit groove with the limit block. The cooperation between the limit block and the limit groove helps to prevent the support rod 31 from detaching from the movable groove 30.
[0027] A collecting box 16 is fixedly installed on one side of the workbench 1, and a protective door 24 is hinged on the side of the collecting box 16 away from the workbench 1, an inverted "L"-shaped support plate 8 is fixedly installed on the top of the collecting box 16, and a supporting box 7 is fixedly installed on the bottom end of the horizontal section of the supporting plate 8, a supporting block 9 is slidably installed in the supporting box 7, and the bottom end of the supporting block 9 slides through the supporting box 7 and a first telescopic column 10 is fixedly installed, an assembly frame 11 is fixedly installed on the end of the first telescopic column 10, and a grinding belt 20 is arranged in the assembly frame 11. When the refrigeration conveying pipeline is clamped stably, the assembly frame 11 and the grinding belt 20 are driven to descend synchronously by the first telescopic column 10, so that the grinding belt 20 contacts the side wall of the refrigeration conveying pipeline, and the grinding belt 20 rotates to grind the refrigeration conveying pipeline, and the grinding belt 20 is driven by a motor.
[0028] A driving assembly is provided between the support block 9 and the support box 7, and the driving assembly includes a screw 26 rotatably installed in the support box 7, the support block 9 is sleeved on the side wall of the screw 26, a protective box 14 is fixedly installed on one side of the support box 7, and a second reduction motor 27 is fixedly installed in the protective box 14, the end of the screw 26 close to the second reduction motor 27 passes through the protective box 14, and the end of the screw 26 passing through the protective box 14 is fixedly connected to the output shaft of the second reduction motor 27, and the screw 26 is driven to rotate by the second reduction motor 27 to make the support block 9 located on the side wall of the screw 26 move, and the support block 9 moves synchronously with the first telescopic column 10, the assembly frame 11 and the grinding belt 20, so that the equipment can comprehensively grind the refrigeration delivery pipeline.
[0029] A dust suction assembly is provided between the assembly frame 11 and the collecting box 16, and the dust suction assembly includes a dust suction pump 22 fixedly installed on the top of the collecting box 16, and a discharge pipe 23 is fixedly installed on the end of the dust suction pump 22 away from the support plate 8, and the discharge pipe 23 passes through the collecting box 16 at the end away from the dust suction pump 22. A dust hopper 12 is fixedly installed on the side of the assembly frame 11 close to the support plate 8, and a telescopic hose 13 is connected between the dust hopper 12 and the dust suction pump 22. Waste chips will be generated when the equipment grinds the refrigeration conveying pipeline, and suction will be generated by the dust suction pump 22. The suction force causes the waste chips to pass through the dust hopper 12 into the telescopic hose 13, and then enter the collecting box 16 through the discharge pipe 23, so as to collect the waste chips and help prevent the waste chips from accumulating on the surface of the workbench 1, and the telescopic hose 13 can be extended in length to facilitate the subsequent movement of the grinding belt 20.
[0030] In summary, the specific implementation plan of this application is:
[0031] When the device is in use, the staff places the refrigeration conveying pipeline on the support assembly, stabilizes the refrigeration conveying pipeline by the support assembly, and then fixes the two ends of the refrigeration conveying pipeline by the clamping assembly, which can play the role of clamping and fixing the refrigeration conveying pipeline. After the refrigeration conveying pipeline is clamped, the first telescopic column 10 drives the assembly frame 11 and the grinding belt 20 to descend synchronously, so that the grinding belt 20 contacts the side wall of the refrigeration conveying pipeline. The grinding belt 20 rotates to grind the refrigeration conveying pipeline. The grinding belt 20 is driven by a motor, and the clamping assembly has the function of rotating the refrigeration conveying pipeline. Therefore, it is convenient for the device to grind the surrounding side walls of the refrigeration conveying pipeline. Subsequently, the driving assembly drives the support block 9 to move inside the support box 7, and the support block 9 moves synchronously with the first telescopic column 10 and the grinding belt 20, which is convenient for the equipment to grind the refrigeration conveying pipeline later. The side wall of the assembly frame 11 is provided with a dust collection assembly. When the equipment grinds the refrigeration conveying pipeline, the dust collection assembly guides the waste into the collection box 16, which is convenient for the staff to clean up later and helps to avoid the accumulation of waste on the surface of the workbench 1.
[0032] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A refrigeration pipeline processing fixture, comprising a workbench, characterized in that: Two symmetrically distributed support frames are fixedly installed at the bottom of the workbench, support tables are fixedly installed on both sides of the workbench, and a clamping assembly is provided between the two support tables. An assembly groove is opened at the top of the workbench, and a support assembly is provided in the assembly groove. A collection box is fixedly installed on one side of the workbench, and a protective door is hinged on the side of the collection box away from the workbench, an inverted "L"-shaped support plate is fixedly installed on the top of the collection box, and a support box is fixedly installed on the bottom end of the horizontal section of the support plate, a support block is slidably installed in the support box, and the bottom end of the support block slides through the support box and is fixedly installed with a first telescopic column, an assembly frame is fixedly installed on the end of the first telescopic column, a grinding belt is provided in the assembly frame, a driving assembly is provided between the support block and the support box, and a dust collection assembly is provided between the assembly frame and the collection box.
2. The refrigeration pipeline processing fixture according to claim 1 is characterized in that: The clamping assembly includes a pneumatic cylinder fixedly installed on the top of the support platform, two assembly boxes are fixedly installed on the ends of the piston shafts of the two pneumatic cylinders, and connecting columns are rotatably installed on the opposite sides of the two assembly boxes, and two stabilizing plates are fixedly installed on the opposite ends of the two connecting columns, and fixing columns are fixedly installed on the opposite sides of the two stabilizing plates, a first reduction motor is fixedly installed in one of the assembly boxes, and the output shaft of the first reduction motor is fixedly connected to the opposite end of the connecting column in the same group, and the side walls of the fixed columns are provided with stabilizing components.
3. The refrigeration pipeline processing fixture according to claim 2 is characterized in that: The stabilizing assembly includes a plurality of pillars fixedly mounted on the side walls of the fixed columns, wherein there are at least three pillars in the same group and they are distributed in a circular array with the side walls of the fixed columns, the side walls of the fixed columns are provided with grooves matching the pillars, the pillars are provided with movable grooves at the ends away from the fixed columns in the same group, and support rods are slidably mounted in the movable grooves, support springs are fixedly mounted between the inner walls of the ends of the support rods opposite to the movable grooves in the same group, and the support rods are fixedly mounted with a first stabilizing plate at the ends away from the fixed columns in the same group, and the first stabilizing plate is fixedly mounted with a second stabilizing plate which is inclined at the ends away from the stabilizing plates in the same group.
4. The refrigeration pipeline processing fixture according to claim 3 is characterized in that: The side wall of the support rod away from the first stabilizing plate of the same group is fixedly mounted with two symmetrically distributed limit blocks, and the inner wall of the movable groove is provided with a limit groove matching the limit blocks of the same group.
5. The refrigeration pipeline processing fixture according to claim 1 is characterized in that: The support assembly includes two second telescopic columns fixedly mounted on the inner wall of the bottom end of the assembly groove, the ends of the two second telescopic columns are fixedly mounted with support half rings, and the inner sides of the two support half rings are rotatably mounted with balls distributed in an arc array.
6. The refrigeration pipeline processing fixture according to claim 1 is characterized in that: The driving assembly includes a screw rod rotatably installed in a support box, the support block is sleeved on the side wall of the screw rod, a protective box is fixedly installed on one side of the support box, and a second reduction motor is fixedly installed in the protective box, one end of the screw rod close to the second reduction motor passes through the protective box, and one end of the screw rod passing through the protective box is fixedly connected to the output shaft of the second reduction motor.
7. The refrigeration pipeline processing fixture according to claim 1 is characterized in that: The dust suction assembly includes a dust suction pump fixedly installed on the top of the collection box, a discharge pipe is fixedly installed on the end of the dust suction pump away from the support plate, and the discharge pipe passes through the collection box at the end away from the dust suction pump, a dust collecting hopper is fixedly installed on the side of the assembly frame close to the support plate, and a telescopic hose is connected between the dust collecting hopper and the dust suction pump.