Robot for polishing surface of quartz material

Abstract

The utility model discloses a quartz material surface polishing robot which comprises a T-shaped table, the T-shaped table is divided into a transverse workbench and a vertical lamplight table, an X shaft is fixedly arranged on the transverse workbench, a quartz material clamp is connected to the X shaft in a sliding mode, a plurality of rotating air cylinders are evenly distributed on the transverse workbench, and the rotating air cylinders are connected with the vertical lamplight table in a sliding mode. The output end of the rotating air cylinder is fixedly connected with a heat insulation plate, the X shaft penetrates through the heat insulation plate, a stand column is fixedly arranged on the vertical lamplight table, a Z shaft is fixedly arranged on the stand column, a Y shaft is fixedly arranged on a sliding block of the Z shaft, and a bottom plate is fixedly arranged on a sliding block of the Y shaft. The device adopts a rectangular coordinate structural form, is high in running precision, good in stability, convenient to operate, modular in design, simple in structure and low in cost, polishing equipment adopts two polishing lamps for simultaneous polishing, double stations work alternately, and one worker can efficiently complete automatic polishing work on the surface of a quartz material.

Description

Technical Field

[0001] The utility model relates to the technical field of quartz polishing, in particular to a robot used for polishing the surface of quartz materials. Background Art

[0002] As my country's photovoltaic industry is constantly developing and progressing. The demand and quality requirements for quartz products related to the photovoltaic industry are also getting higher and higher, but the processing of quartz products is still somewhat backward in technology. Due to the particularity of quartz materials, it is still difficult to achieve the ideal surface roughness after grinding with a grinder, and workers are required to manually polish with hydrogen and oxygen flames. The processing efficiency is low, a large amount of manpower is required, and the safety of the operators cannot be fully guaranteed. Traditional manual polishing cannot meet modern production needs and quality requirements. The price of introducing imported equipment from abroad is too expensive. Production companies are in urgent need of an efficient and automated robot that can polish quartz materials. Utility Model Content

[0003] The utility model aims to provide a robot for polishing the surface of quartz materials to solve the problems raised in the above background technology.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a robot for polishing the surface of quartz materials, comprising a T-shaped stage, wherein the T-shaped stage is divided into a horizontal workbench and a vertical lighting stage, wherein an X-axis is fixedly provided on the horizontal workbench, a quartz material fixture is slidably connected to the X-axis, a plurality of rotary cylinders are evenly distributed on the horizontal workbench, an output end of the rotary cylinder is fixedly connected to a heat insulation board, the X-axis passes through the heat insulation board, a column is fixedly provided on the vertical lighting stage, a Z-axis is fixedly provided on the column, a Y-axis is fixedly provided on a slider of the Z-axis, a bottom plate is fixedly provided on the slider of the Y-axis, An A-axis is provided on the base plate, a precision guide rail is provided on the A-axis, driven bearing seats are fixedly provided on both sides of the base plate, a three-way converter mounting seat is fixedly provided at the center of the base plate, a three-way commutator is fixedly installed on the three-way converter mounting seat, a stepper motor is provided above the three-way commutator, active bearing seats are provided on both sides of the three-way commutator, a ball screw is provided between the driven bearing seats, a nut is provided on the ball screw between the driven bearing seat and the active bearing seat, the nut is fixedly connected to a polishing lamp seat, a polishing lamp is fixedly provided on the polishing lamp seat, and an igniter is fixedly provided on the top of the Y-axis.

[0005] Preferably, a control box is provided on one side of the vertical lighting table, and a control circuit and control buttons are provided inside the control box.

[0006] Preferably, the rotary cylinder is connected to a corner of a heat insulation board, and the heat insulation board runs through one side of the horizontal workbench.

[0007] Preferably, the X-axis, Y-axis and Z-axis are all linear motion axes.

[0008] Preferably, the A-axis adopts two high-precision linear guide rails as the guiding mechanism, the two precision ball screws are relatively driven, and the structure is driven by a stepper motor.

[0009] Compared with the prior art, the beneficial effects of the utility model are: the device adopts a rectangular coordinate structure, has high operating accuracy, good stability, easy operation, modular design, simple structure, low cost, the polishing equipment uses two polishing lamps to polish at the same time, and the double stations work in rotation, so one worker can efficiently complete the automated polishing work of the quartz material surface. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1 It is a structural schematic diagram of the utility model;

[0011] Figure 2 It is a structural schematic diagram of the A-axis of the utility model.

[0012] In the figure: 1. T-type stage; 2. X-axis; 3. Y-axis; 4. Z-axis; 5. A-axis; 6. Polishing lamp holder; 7. Polishing lamp; 8. Column; 9. Rotary cylinder; 10. Heat insulation board; 11. Quartz material fixture; 12. Driven bearing seat; 13. Ball screw; 14. Stepper motor; 15. Three-way commutator; 16. Active bearing seat; 17. Precision guide rail; 18. Three-way converter mounting seat; 19. Base plate; 20. Nut; 21. Ignitor. DETAILED DESCRIPTION

[0013] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0014] Please refer to 1-2, an embodiment of the utility model provided: a robot for polishing the surface of quartz materials, including a T-type stage 1, the T-type stage 1 is divided into a horizontal workbench and a vertical lighting stage, an X-axis 2 is fixedly provided on the horizontal workbench, a quartz material fixture 11 is slidably connected to the X-axis 2, a plurality of rotary cylinders 9 are evenly distributed on the horizontal workbench, the output end of the rotary cylinder 9 is fixedly connected to a heat insulation board 10, the X-axis 2 passes through the heat insulation board 10, a column 8 is fixedly provided on the vertical lighting stage, a Z-axis 4 is fixedly provided on the column 8, a Y-axis 3 is fixedly provided on the slider of the Z-axis 4, a bottom plate 19 is fixedly provided on the slider of the Y-axis 3, an A-axis 5 is provided on the bottom plate 19, a precision guide rail 17 is provided on the A-axis 5, driven bearing seats 12 are fixedly provided on both sides of the bottom plate 19, a three-way converter mounting seat 18 is fixedly provided at the center of the bottom plate 19, a three-way commutator 15 is fixedly installed on the three-way converter mounting seat 18, and a three-way commutator 15 is fixedly installed on the three-way converter mounting seat 18. A stepper motor 14 is provided above the commutator 15, active bearing seats 16 are provided on both sides of the three-way commutator 15, a ball screw 13 is provided between the driven bearing seats 12, a nut 20 is provided on the ball screw 13 between the driven bearing seat 12 and the active bearing seat 16, the nut 20 is fixedly connected to the polishing lamp holder 6, a polishing lamp 7 is fixedly provided on the polishing lamp holder 6, an igniter 21 is fixedly provided on the top of the Y-axis 3, when a worker places a quartz material on the quartz material fixture 11, the quartz material fixture 11 slides on the slide of the X-axis 2 to the polishing position, the rotating cylinder 9 drives the heat insulation plate 10 to the heat insulation position, and then polishing is performed, and at the same time the worker places another quartz material on another quartz material fixture 11, after the first quartz material is polished, it will slide to another position, the worker disassembles it, and at the same time another quartz material is being polished, to achieve a continuous cycle state and improve work efficiency.

[0015] A control box is provided on one side of the vertical lighting table. A control circuit and control buttons are arranged inside the control box, so that the equipment can be controlled conveniently through the control buttons inside the control box.

[0016] The rotary cylinder 9 is connected to a corner of the heat insulation board 10, and the heat insulation board 10 runs through one side of the horizontal workbench, so that the heat insulation board 10 can rotate and divide the horizontal workbench into a plurality of working areas.

[0017] The X-axis 2, Y-axis 3 and Z-axis 4 are all linear motion axes. The X-axis 2 adopts two high-precision linear guides as the guide mechanism, precision ball screw transmission, and stepper motor drive structural design. The Y-axis 3 adopts two high-precision linear guides as the guide mechanism, precision ball screw transmission, and stepper motor drive structural design. The Z-axis 4 adopts two high-precision linear guides as the guide mechanism, precision ball screw transmission, and brake stepper motor drive structural design. The X-axis 2, Y-axis 3 and Z-axis 4 are all existing structures.

[0018] The A-axis 5 is a structure that uses two precision guide rails 17 as a guide mechanism, two precision ball screws 13 for relative transmission, and a stepper motor 14 for driving.

[0019] Working principle: When in use, when a worker places a quartz material on the quartz material fixture 11, the quartz material fixture 11 slides on the slide of the X-axis 2 to the polishing position, and the rotating cylinder 9 drives the insulation board 10 to the insulation position, and then polishes. At the same time, the worker places another quartz material on another quartz material fixture 11. After the first quartz material is polished, it will slide to another position. The worker disassembles it, and at the same time, another quartz material is polishing, achieving a continuous cycle state to improve work efficiency. The stepper motor 14 drives the three-way commutator 15 to rotate, and the three-way commutator 15 drives the two ball screws 13 to rotate relative to each other. The two nuts 20 on the two ball screws 13 drive the two polishing lamp holders 6 to slide relative to each other on the two precision guide rails 17, thereby driving the polishing lamps 7 to make relative movement, which plays a role in adjusting the distance of the polishing lamps 7. When the two polishing lamps 7 are adjusted to a certain distance, they can be ignited by the igniter 21, and then cooperate with the X-axis, Y-axis, and Z-axis to achieve overall polishing.

Claims

1. A robot for polishing the surface of quartz material, comprising a T-type stage (1), characterized in that: The T-shaped stage (1) is divided into a horizontal workbench and a vertical lighting stage. An X-axis (2) is fixedly provided on the horizontal workbench. A quartz material fixture (11) is slidably connected to the X-axis (2). A plurality of rotary cylinders (9) are evenly distributed on the horizontal workbench. The output ends of the rotary cylinders (9) are fixedly connected to a heat insulation board (10). The X-axis (2) passes through the heat insulation board (10). A column (8) is fixedly provided on the vertical lighting stage. A Z-axis (4) is fixedly provided on the column (8). A Y-axis (3) is fixedly provided on the slider of the Z-axis (4). A bottom plate (19) is fixedly provided on the slider of the Y-axis (3). An A-axis (5) is provided on the bottom plate (19). A precision guide rail (17) is provided on the A-axis (5). The bottom plate (19) has two A driven bearing seat (12) is fixedly provided on the side, a three-way converter mounting seat (18) is fixedly provided at the center position of the bottom plate (19), a three-way commutator (15) is fixedly installed on the three-way converter mounting seat (18), a stepping motor (14) is provided above the three-way commutator (15), active bearing seats (16) are provided on both sides of the three-way commutator (15), a ball screw (13) is provided between the driven bearing seat (12), a nut (20) is provided on the ball screw (13) between the driven bearing seat (12) and the active bearing seat (16), the nut (20) is fixedly connected to a polishing lamp seat (6), a polishing lamp (7) is fixedly provided on the polishing lamp seat (6), and an igniter (21) is fixedly provided at the top end of the Y-axis (3).

2. A robot for polishing the surface of quartz material according to claim 1, characterized in that: A control box is provided on one side of the vertical lighting table, and a control circuit and control buttons are provided inside the control box.

3. A robot for polishing the surface of quartz material according to claim 1, characterized in that: The rotary cylinder (9) is connected to a corner of a heat insulation board (10), and the heat insulation board (10) runs through one side of the horizontal workbench.

4. A robot for polishing the surface of quartz material according to claim 1, characterized in that: The X-axis (2), the Y-axis (3) and the Z-axis (4) are all linear motion axes.

5. The robot for polishing the surface of quartz material according to claim 1, characterized in that: The A-axis (5) uses two precision guide rails (17) as a guide mechanism, two ball screws (13) for relative transmission, and a stepping motor (14) as a driving structure.

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