Efficient cleaning and crushing device for polyethylene waste

By designing an integrated efficient cleaning and crushing device for polyethylene waste, the inefficiency problem caused by separation of cleaning and crushing in the prior art is solved, and efficient cleaning, drying and crushing of polyethylene waste is achieved, and the efficiency of the recycling process and space utilization are improved.

CN222590390UActive Publication Date: 2025-03-11WENQUAN JIUSHENG AGRI TECH DEV CO LTD
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Patent Information

Application Number
CN202420124913.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-18
Publication Date
2025-03-11
Estimated Expiration
2034-01-18

AI Technical Summary

Technical Problem

In the prior art, during the recycling process of polyethylene drip irrigation belt, cleaning and crushing are usually carried out separately, resulting in a large area of ​​equipment and low efficiency.

Method used

A highly efficient cleaning and crushing device for polyethylene waste is designed, adopting an integrated design, including a spray pipe rack, a traction assembly, a drying assembly, a first crushing assembly and a second crushing assembly, to realize continuous cleaning, drying and crushing of polyethylene waste.

Benefits of technology

This device can greatly improve the cleaning and crushing efficiency of polyethylene waste, reduce the crushed area, facilitate subsequent processing, high overall efficiency and small floor occupancy.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an efficient polyethylene waste cleaning and crushing device which comprises an outer box body, a collecting plate is arranged on the inner side of the outer box body, a spraying pipe frame is arranged above the collecting plate, the spraying pipe frame is connected with the outer box body through a support, a flushing head is installed on the spraying pipe frame, traction assemblies are arranged on the two sides of the spraying pipe frame, and the spraying pipe frame is connected with the outer box body. A traction assembly is arranged between the collecting plate and the outer box body and connected with the outer box body, a drying assembly is arranged between the collecting plate and the outer box body and connected with the outer box body, two sets of symmetrically-arranged fixing plates are installed in the outer box body, a first crushing assembly and a second crushing assembly are sequentially arranged between the two sets of fixing plates from top to bottom, and a guide assembly is arranged above the first crushing assembly. By adopting the integrated design, polyethylene waste can be continuously cleaned, dried and crushed, the overall efficiency is high, and the occupied area is small, so that the cleaning and crushing efficiency of the polyethylene waste can be greatly improved in the recycling process of the polyethylene waste.
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Description

Technical Field

[0001] The utility model relates to the technical field of polyethylene waste recycling, in particular to a polyethylene waste high-efficiency cleaning and crushing device. Background Art

[0002] Polyethylene (PE) is a widely used plastic material with good durability and chemical stability. However, due to its one-time use, consumption and disposal, a large amount of polyethylene waste has caused serious pollution to the environment. Polyethylene drip irrigation tape is polyethylene waste after use and needs to be recycled. If it is not recycled in time, it will cause great pollution.

[0003] In the process of recycling polyethylene drip irrigation tape, it is usually necessary to perform steps such as cleaning, crushing, melting, and granulation to prepare new polyethylene materials for recycling and reuse. However, in the recycling process, cleaning and crushing are usually carried out separately, resulting in a large area occupied by the equipment and lack of continuity. As a result, the polyethylene drip irrigation tape is first cleaned, stored after cleaning, and then sent to the crushing equipment together, and its efficiency cannot be improved. Therefore, the utility model proposes a polyethylene waste efficient cleaning and crushing device to solve the problems existing in the prior art. Utility Model Content

[0004] In view of the above problems, the purpose of the utility model is to provide a polyethylene waste efficient cleaning and crushing device, which has the advantage of high efficiency and can solve the problems in the prior art.

[0005] To achieve the purpose of the utility model, the utility model is implemented through the following technical solutions: a high-efficiency cleaning and crushing device for polyethylene waste, comprising an outer box body, a collecting plate is provided on the inner side of the outer box body, and a spray pipe rack is provided above the collecting plate, the spray pipe rack is connected to the outer box body through a bracket, and a flushing head is installed on the spray pipe rack, traction components are provided on both sides of the spray pipe rack, and the traction components are connected to the outer box body, a drying component is provided between the collecting plate and the outer box body, and the drying component is connected to the outer box body, two groups of symmetrically arranged fixed plates are installed in the outer box body, and a first crushing component and a second crushing component are provided between the two groups of fixed plates from top to bottom in sequence, a guide component is provided above the first crushing component, a collecting box is provided below the second crushing component, and a collecting port is provided on one side of the collecting box on the outer box body.

[0006] A further improvement is that the first crushing assembly includes a shell, the shell is provided with two groups, a first motor is provided on the inner side of the shell, a cross cutter is provided on the upper side of the shell, and the lower end of the cross cutter is connected to the output end of the first motor.

[0007] A further improvement lies in that: the second crushing group includes two sets of crushing cylinders arranged symmetrically, the surface of the crushing cylinder is provided with crushing teeth, the shaft of the crushing cylinder is connected to the outer box body through bearings, the shafts of the two sets of crushing cylinders are connected through sprockets and chains, and the crushing cylinder is driven by a second motor.

[0008] A further improvement lies in that: the drying assembly includes a drying pipe rack, the cross-section of the drying pipe rack is in a U shape, and an air outlet is provided inside the drying pipe rack. A number of groups of air outlets are evenly arranged. The drying pipe rack is connected to the outer box body through a bracket, a hot air blower is installed on the outer box body, and the output end of the hot air blower is connected to the drying pipe rack through a pipeline.

[0009] A further improvement lies in that: the traction assembly includes two sets of lower traction rollers arranged symmetrically, an upper traction roller is arranged above the lower traction rollers, and the upper traction roller is driven by a third motor. The shafts of the lower traction rollers and the upper traction roller are both connected to the outer box body through bearings.

[0010] A further improvement lies in that: the guiding assembly includes two sets of guiding rollers arranged symmetrically. Both ends of the shafts of the two sets of guiding rollers are connected to the outer box body through bearings. A blocking frame is arranged on one side of the guiding roller, and the blocking frame is fixedly connected to the outer box body.

[0011] A further improvement lies in that: a collection cavity is provided inside the collection plate, the lower end of the collection cavity is provided with an arc-shaped protrusion, and liquid outlets are provided on both sides of the collection plate, and the liquid outlets are communicated with the collection cavity.

[0012] The beneficial effects of the present utility model are as follows: by adopting an integrated design, this high-efficiency cleaning and crushing device for polyethylene waste can continuously clean, dry and crush polyethylene waste, with high overall efficiency and small floor space occupation. Therefore, during the recycling process of polyethylene waste, the cleaning and crushing efficiency of polyethylene waste can be greatly improved, solving the problem that the efficiency cannot be improved in the prior art. In addition, through the cooperation of the first crushing assembly and the second crushing assembly, the area of the crushed polyethylene waste is greatly reduced, facilitating subsequent processing. Description of the Drawings

[0013] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0014] Figure 1 It is a front view structural schematic diagram of the present utility model.

[0015] Figure 2 It is a front view schematic diagram of the utility model.

[0016] Figure 3 It is a front view structural schematic diagram of the utility model after the upper box body is removed.

[0017] Among them: 1. outer box; 2. collecting plate; 3. spray pipe rack; 4. flushing head; 5. fixing plate; 6. collecting box; 7. collecting port; 8. outer shell; 9. first motor; 10. cross cutter; 11. crushing cylinder; 12. sprocket; 13. drying pipe rack; 14. air outlet; 15. hot air blower; 16. lower traction roller; 17. upper traction roller; 18. guide roller; 19. blocking frame; 20. collecting chamber; 21. liquid outlet; 22. upper box; 23. lower box; 24. water supply pipe; 25. feed port; 26. steering roller; 27. storage chamber; 28. storage door; 29. ​​material collection hood. DETAILED DESCRIPTION

[0018] In order to deepen the understanding of the present invention, the present invention will be further described in detail below in conjunction with an embodiment. The embodiment is only used to explain the present invention and does not constitute a limitation on the protection scope of the present invention.

[0019] In this embodiment, the polyethylene waste corresponds to a polyethylene drip tape, and may also be other polyethylene films, that is, polyethylene waste with continuity, which is suitable for continuous transmission.

[0020] according to Figure 1 - Figure 3 The present embodiment proposes a polyethylene waste efficient cleaning and crushing device, including an outer box body 1. The outer box body 1 is a split design, which is divided into an upper box body 22 and a lower box body 23. The upper box body 22 is mainly used to set corresponding cleaning and drying components, while the lower box body 23 is used to set crushing components. The upper box body 22 and the lower box body 23 are detachably connected to facilitate subsequent maintenance and cleaning of the equipment.

[0021] A collecting plate 2 is provided on the inner side of the outer box body 1, and a collecting chamber 20 is provided on the inner side of the collecting plate 2. The upper end of the collecting chamber 20 is connected with the outside, and is used to collect cleaning liquid. The corresponding lower end of the collecting chamber 20 is arranged in an arc-shaped protrusion. Liquid outlets 21 are provided on both sides of the collecting plate 2, and the liquid outlets 21 are connected with the collecting chamber 20. Due to the arc-shaped protrusion, the liquid in the middle part of the collecting chamber 20 will flow to both sides, so it can better cooperate with the liquid outlet 21. A pipe is installed on the liquid outlet 21, which passes through the outer box body 1 and is connected to an external pumping device or a water storage device for liquid recovery.

[0022] Above the collection plate 2, there is a spray pipe rack 3. The position of the spray pipe rack 3 corresponds to the position of the collection chamber 20. The spray pipe rack 3 is connected to the outer box body 1 through a bracket, and a flushing head 4 is installed on the spray pipe rack 3. In this embodiment, six groups of flushing heads 4 are evenly arranged and are evenly distributed on the upper and lower sides of the spray pipe rack 3. Thus, when polyethylene waste (waste drip irrigation tape) enters, the space it passes through corresponds to the position of the flushing head 4. Therefore, the upper and lower surfaces of the polyethylene waste can be washed simultaneously by the flushing head 4 to remove the stains on its surface. The liquid generated during the cleaning process enters the collection chamber 20. Specifically, the inside of the spray pipe rack 3 is hollow and has the effect of liquid transmission. A water supply pipe 24 is installed above the outer box body 1, and the water supply pipe 24 is connected to an external water supply device and the spray pipe rack 3.

[0023] On both sides of the spray pipe rack 3, there are traction components, and the traction components are connected to the outer box body 1. The traction components include two symmetrically arranged lower traction rollers 16. Above the lower traction rollers 16, there are upper traction rollers 17, and the upper traction rollers 17 are driven by a third motor. The third motor is located outside the outer box body 1 and is connected to the outer box body through a bracket. At the same time, the shafts of the lower traction rollers 16 and the upper traction rollers 17 are connected to the outer box body 1 through bearings. During operation, the polyethylene waste (waste drip irrigation tape) itself has continuity and flexibility. Therefore, when it enters the outer box body 1, it will pass through the space between the lower traction rollers 16 and the upper traction rollers 17. At this time, the lower traction rollers 16 and the upper traction rollers 17 are in contact with the polyethylene waste (waste drip irrigation tape) at the same time. Therefore, when the third motor is started, the upper traction rollers 17 rotate, and thus, in cooperation with the lower traction rollers 16, it can drive the polyethylene waste (waste drip irrigation tape) to move into the outer box body 1, achieving the effect of traction. A feed port 25 is provided on the corresponding outer box body 1.

[0024] Between the collection plate 2 and the outer box body 1, there is a drying component, and the drying component is connected to the outer box body 1. The drying component includes a drying pipe rack 13. The cross-section of the drying pipe rack 13 is in a U shape, and there are air outlet ports 14 provided on the inner side of the drying pipe rack 13. A number of air outlet ports 14 are evenly arranged. The working principle of the drying pipe rack 13 and the air outlet ports 14 is similar to that of the spray pipe rack 3. The drying pipe rack 13 is connected to the outer box body 1 through a bracket. A hot air blower 15 is installed on the outer box body 1, and the output end of the hot air blower 15 is connected to the drying pipe rack 13 through a pipe. Therefore, during operation, when the hot air blower 15 is started, the hot air blower conveys hot air into the drying pipe rack 13 through the pipe and finally sprays out from the air outlet ports 14, and then dries the washed polyethylene waste (waste drip irrigation tape). Steering rollers 26 are provided on the upper and lower sides of the drying pipe rack 13, which are responsible for the steering function.

[0025] Two groups of symmetrically arranged fixed plates 5 are installed in the outer box body 1, and the first crushing assembly and the second crushing assembly are arranged between the two groups of fixed plates 5 from top to bottom. A storage cavity 27 is formed on one side of the fixed plate 5 and the first crushing assembly, and a storage door 28 is installed on the front side of the outer box body 1, which can provide the function of storing items.

[0026] The specific first crushing component includes a shell 8, and the shell 8 is provided with two groups. The bottom end of the shell 8 is connected to the outer box body 1 through a bracket, and a first motor 9 is provided on the inner side of the shell 8. A cross cutter 10 is provided above the shell 8, and the lower end of the cross cutter 10 is connected to the output end of the first motor 9. The second crushing group includes two groups of symmetrically arranged crushing barrels 11. The surface of the crushing barrel 11 is provided with crushing teeth. The shaft of the crushing barrel 11 is connected to the outer box body 1 through a bearing. The shafts of the two groups of crushing barrels 11 are connected through a sprocket 12 and a chain. The crushing barrel 11 is driven by the second motor. Therefore, when working, the polyethylene waste (waste drip irrigation tape) enters the crushing interval after being cleaned and dried. In the process of falling, it will be collided and cut by the cross cutter 10 in a rotating state, and then further fall between the crushing barrels 11, such as Figure 1 As shown, a gathering hood 29 is provided above the crushing cylinder 11, and the gathering hood 29 plays the role of gathering and guiding the material to fall. The crushed polyethylene waste (waste drip irrigation tape) is further crushed by the crushing cylinder 11, and a collecting box 6 is provided below the corresponding second crushing component. A collecting port 7 is provided on one side of the collecting box 6 on the outer box body 1, so the crushed polyethylene waste (waste drip irrigation tape) enters the collecting box 6 to facilitate subsequent collection.

[0027] A guide assembly is provided above the first crushing assembly, and the guide assembly includes two groups of symmetrically arranged guide rollers 18. Both ends of the shafts of the two groups of guide rollers 18 are connected to the outer box body 1 through bearings. A blocking frame 19 is provided on one side of the guide roller 18, and the blocking frame 19 is fixedly connected to the outer box body 1. The polyethylene waste (waste drip irrigation tape) passes between the two groups of guide rollers 18. Since the polyethylene waste (waste drip irrigation tape) itself is elastic and bendable, it will fall downward after passing between the two groups of guide rollers 18 without support. The setting of the blocking frame 19 ensures that the position where the polyethylene waste (waste drip irrigation tape) falls is within a predetermined position, so that the polyethylene waste (waste drip irrigation tape) can better enter the crushing interval.

[0028] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A highly efficient cleaning and crushing device for polyethylene waste, comprising an outer box (1), characterized in that: Inside the outer box body (1), a collection plate (2) is provided, and above the collection plate (2), a spray pipe rack (3) is provided. The spray pipe rack (3) is connected to the outer box body (1) through a bracket, and a flushing head (4) is installed on the spray pipe rack (3). On both sides of the spray pipe rack (3), traction components are provided, and the traction components are connected to the outer box body (1). Between the collection plate (2) and the outer box body (1), a drying component is provided, and the drying component is connected to the outer box body (1). Inside the outer box body (1), two sets of symmetrically arranged fixed plates (5) are installed. Between the two sets of fixed plates (5), a first crushing component and a second crushing component are arranged in sequence from top to bottom. Above the first crushing component, a guiding component is provided. Below the second crushing component, a collection box (6) is provided. On one side of the collection box (6), a collection port (7) is provided on the outer box body (1).

2. The high-efficiency cleaning and crushing device for polyethylene waste according to claim 1 is characterized in that: The first crushing component includes a housing (8). There are two sets of the housing (8). Inside the housing (8), a first motor (9) is provided. Above the housing (8), a cross cutter (10) is provided. The lower end of the cross cutter (10) is connected to the output end of the first motor (9).

3. The high-efficiency cleaning and crushing device for polyethylene waste according to claim 1 is characterized in that: The second crushing group includes two sets of symmetrically arranged crushing cylinders (11). The surface of the crushing cylinder (11) is provided with crushing teeth. The shaft of the crushing cylinder (11) is connected to the outer box body (1) through a bearing. Between the shafts of the two sets of crushing cylinders (11), they are connected through a sprocket (12) and a chain. The crushing cylinder (11) is driven by a second motor.

4. The high-efficiency cleaning and crushing device for polyethylene waste according to claim 1, characterized in that: The drying component includes a drying pipe rack (13). The cross section of the drying pipe rack (13) is in a U shape, and an air outlet (14) is provided inside the drying pipe rack (13). A number of groups of the air outlets (14) are evenly provided. The drying pipe rack (13) is connected to the outer box body (1) through a bracket. A hot air blower (15) is installed on the outer box body (1). The output end of the hot air blower (15) is connected to the drying pipe rack (13) through a pipeline.

5. The high-efficiency cleaning and crushing device for polyethylene waste according to claim 1, characterized in that: The traction component includes two sets of symmetrically arranged lower traction rollers (16). Above the lower traction rollers (16), an upper traction roller (17) is provided, and the upper traction roller (17) is driven by a third motor. The shafts of the lower traction rollers (16) and the upper traction roller (17) are both connected to the outer box body (1) through bearings.

6. The high-efficiency cleaning and crushing device for polyethylene waste according to claim 1, characterized in that: The guiding component includes two sets of symmetrically arranged guiding rollers (18). Both ends of the shafts of the two sets of guiding rollers (18) are connected to the outer box body (1) through bearings. On one side of the guiding roller (18), a blocking frame (19) is provided. The blocking frame (19) is fixedly connected to the outer box body (1).

7. The high-efficiency cleaning and crushing device for polyethylene waste according to claim 1, characterized in that: Inside the collection plate (2), a collection cavity (20) is provided. The lower end of the collection cavity (20) is provided with an arc-shaped protrusion. On both sides of the collection plate (2), liquid outlets (21) are provided, and the liquid outlets (21) are communicated with the collection cavity (20).