Box scalding mechanism of hotpot condiment mold box

Abstract

The utility model belongs to the technical field of hotpot condiment processing, and particularly relates to a hot box mechanism of a hotpot condiment mould box, which comprises a rack, a hot box pool is arranged on the rack, a conveying belt is arranged between two sides of the hot box pool along the length direction, the conveying belt is positioned at an opening position of the hot box pool, the hot box pool is filled with hot water, and the hot box pool is provided with a hot box. The top plane of the conveying belt is not higher than the horizontal plane of hot water, and the distance between the top face of the conveying belt and the horizontal plane of the hot water is smaller than the height of the mold box. The conveying belt drives the mold box to move along the box scalding pool, and meanwhile, the bottom of the mold box on the conveying belt is in contact with hot water filled in the box scalding pool, so that the hot water heats solidified hotpot condiment in the mold box, and the hotpot condiment in contact with the bottom of the mold box generates a melting effect; and therefore, the cohesiveness of the hotpot condiment and the mold box is reduced, and the hotpot condiment can be conveniently removed from the box subsequently.

Description

Technical Field

[0001] The utility model relates to the technical field of hot pot soup base material processing, in particular to a hot pot soup base material mold box hot box mechanism. Background Art

[0002] As a traditional food, hot pot is very popular among people. When eating hot pot, hot pot base is used. In order to facilitate the bagging of hot pot base, there are currently two common production processes for hot pot base: one is to directly fill the semi-solid hot pot base into the packaging bag, and then seal and cool it to form; the other is to quantitatively fill the semi-solid hot pot base into the box-shaped mold, wait for it to cool, and then remove the box, and then send the block hot pot base to the packaging station for bagging and sealing; in the second production process of hot pot base, the box removal of the block hot pot base after cooling is the key to the process. For the box removal of the block hot pot base after cooling, it is mainly to manually transfer the box mold together with the block hot pot base in it to a workbench, and then manually knock the block hot pot base from the box mold, and finally collect the fallen block hot pot base, put it on the conveyor belt, and transport it to the next station. Manual box removal is cumbersome and inefficient, and it is easy to damage the already formed hot pot soup base. Therefore, in order to build automated production, improve work efficiency and reduce labor costs, automatic box removal machines for hot pot soup base have appeared on the market. However, most of the currently used box removal machines can only remove box for square hot pot soup base. For some special-shaped hot pot soup base, the box removal effect is very poor. Moreover, the currently used box removal machines basically use vibration equipment to vibrate the bottom of the mold box of the hot pot soup base, so that the already cooled and formed hot pot soup base is shaken and falls off from the mold box, or uses The cooled and formed hot pot soup base is pushed out from the bottom of the mold box by a telescopic mechanism. The vibrating equipment is used because the hot pot soup base contains a lot of oil and fat. The hot pot soup base is tightly bonded to the mold box and may not fall off when vibrated, resulting in a poor box removal effect. Manual secondary box removal is often required. The use of a telescopic mechanism can easily damage the bottom of the mold box. When the liquid hot pot soup base is injected, leakage will occur and a new mold box needs to be replaced, which increases production costs. In addition, the mold box needs to be checked frequently, which is not conducive to automated production.

[0003] In view of the above problems, the utility model document proposes a hot pot base material mold box hot box mechanism. Utility Model Content

[0004] The utility model provides a box-scalding mechanism for a hot pot base material mold box, which performs box-scalding treatment on the hot pot base material mold box, thereby improving the box-stripping rate and box-stripping efficiency of the hot pot base material and ensuring the integrity of the hot pot base material.

[0005] The utility model provides the following technical solutions:

[0006] A hot pot base material hot pot box hot pot material ...

[0007] Furthermore, it also includes a water temperature adjustment component, which includes a controller and a heating component. The heating component includes an electric heating tube and a temperature sensor. The electric heating tube is arranged in the ironing box pool, and the temperature sensor is arranged on the inner wall of the ironing box pool. The electric heating tube and the temperature sensor are electrically connected to the controller respectively.

[0008] Furthermore, it also includes a limiting mechanism, which is arranged along the conveyor belt and located above the conveyor belt. The limiting mechanism includes an upper limiting rod and two side limiting rods arranged parallel to each other, and a gap is left between the two side limiting rods for the hot pot base material mold box to pass through. The upper limiting rod is located between the two side limiting rods, and the horizontal position of the upper limiting rod is higher than that of the side limiting rods. The distance between the upper limiting rod and the top surface of the conveyor belt is greater than or equal to the height of the hot pot base material mold box.

[0009] Furthermore, a drainage pipe is provided on the bottom surface of the ironing box pool.

[0010] Furthermore, a water supply pipe is provided on the ironing box pool.

[0011] Furthermore, the frame is also provided with a positioning mechanism for fixing the limiting mechanism, the positioning mechanism includes a positioning block, a threaded positioning rod is threadedly connected to the positioning block, and one end of the threaded positioning rod is provided with a pipe clamp for clamping the upper limiting rod or the side limiting rod.

[0012] Furthermore, an adjustable footrest is provided at the bottom of the frame.

[0013] Furthermore, the limiting mechanism is an arc-shaped structure with a concave middle portion, with its two ends located above the ironing box pool and the middle portion located in the ironing box pool, and the height of the limiting mechanism in the ironing box pool is less than the height of the mold box.

[0014] Furthermore, a mounting frame is provided on the frame, the mounting frame is located above the limiting mechanism, and the positioning block is fixedly provided on the mounting frame.

[0015] In the utility model, the mold box is driven by a conveyor belt to move along the hot box pool, and at the same time, the bottom of the mold box on the conveyor belt contacts with hot water filled in the hot box pool, so that the hot water heats the hot pot base material that has solidified inside the mold box, so that the hot pot base material that contacts with the bottom of the mold box is melted, thereby reducing the adhesion between the hot pot base material and the mold box, which is convenient for the subsequent removal of the hot pot base material from the box. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 A schematic diagram of the top view of a hot pot base material mold box provided by an embodiment of the utility model;

[0017] Figure 2 A three-dimensional structural schematic diagram of a hot pot base material mold box provided by an embodiment of the utility model;

[0018] Figure 3 A diagram showing the use status of a positioning mechanism in a hot pot base material mold box provided by an embodiment of the utility model;

[0019] Figure 4 The present invention is a three-dimensional structural schematic diagram of a positioning mechanism in a hot pot base mold box provided by an embodiment of the present invention.

[0020] Reference numerals:

[0021] 1. Frame; 2. Ironing box pool; 3. Conveyor belt; 4. Upper limit rod; 5. Side limit rod; 6. Drain pipe; 7. Water supply pipe; 8. Positioning mechanism; 801. Positioning block; 802. Threaded positioning rod; 803. Pipe clamp; 9. Adjustable foot; 10. Electric heating tube; 11. Mounting frame. DETAILED DESCRIPTION

[0022] The embodiments of the present invention are described below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0023] In the description of the embodiments of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms, "connection" and "installation" should be understood in a broad sense. For example, "connection" can be a detachable connection or a non-detachable connection; it can be a direct connection or an indirect connection through an intermediate medium. In addition, "connection" can be a direct connection or an indirect connection through an intermediate medium. Among them, "fixed" means that they are connected to each other and the relative position relationship after connection remains unchanged. The directional terms mentioned in the embodiments of the present utility model, such as "inside", "outside", "top", "bottom", etc., are only reference to the directions of the accompanying drawings. Therefore, the directional terms used are for better and clearer explanation and understanding of the embodiments of the present utility model, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the embodiments of the present utility model.

[0024] In the embodiments of the present invention, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features.

[0025] In the embodiment of the present invention, "and / or" is only a description of the association relationship of the associated objects, indicating that there can be three relationships. For example, A and / or B can represent: A exists alone, A and B exist at the same time, and B exists alone. In addition, the character " / " in this article generally indicates that the associated objects before and after are in an "or" relationship.

[0026] References to "one embodiment" or "some embodiments" etc. described in this specification mean that one or more embodiments of the utility model include specific features, structures or characteristics described in conjunction with the embodiment. Therefore, the statements "in one embodiment", "in some embodiments", "in some other embodiments", "in some other embodiments", etc. that appear in different places in this specification do not necessarily refer to the same embodiment, but mean "one or more but not all embodiments", unless otherwise specifically emphasized in other ways. The terms "including", "comprising", "having" and their variations all mean "including but not limited to", unless otherwise specifically emphasized in other ways.

[0027] Example:

[0028] Reference Figure 1-Figure 4As shown, a hot pot base material mold box hot box mechanism comprises a frame 1, a hot box pool 2 is arranged on the frame 1, a conveyor belt 3 is arranged between the two sides along the length direction of the hot box pool 2, and the conveyor belt 3 is located at the opening position of the hot box pool 2, the hot box pool 2 is filled with hot water, the top plane of the conveyor belt 3 is not higher than the horizontal plane of the hot water, and the distance between the top surface of the conveyor belt 3 and the horizontal plane of the hot water is less than the height of the mold box.

[0029] The mold box with the hot pot soup base material inside cooled is placed on the conveyor belt 3. Since the conveyor belt 3 is under the hot water, the bottom of the mold box on the conveyor belt 3 will contact the hot water. The hot water will heat the solidified hot pot soup base material, so that the hot pot soup base material in contact with the mold box will melt, reducing the adhesion between the hot pot soup base material and the mold box, which is convenient for the subsequent box removal operation. The top plane of the conveyor belt 3 is not higher than the horizontal plane of the hot water, ensuring that the mold box can contact the hot water in the hot box pool 2; and the distance between the top surface of the conveyor belt 3 and the horizontal plane of the hot water is less than the height of the mold box, preventing hot water from entering the mold box and contaminating the hot pot soup base material. At the same time, it also prevents hot water from entering the mold box and causing the solidified hot pot soup base material to melt excessively, affecting the integrity of the hot pot soup base material, and ensuring the product quality of the hot pot soup base material.

[0030] It also includes a water temperature regulating component, which includes a controller and a heating component. The heating component includes an electric heating tube 10 and a temperature sensor. The electric heating tube 10 is arranged in the ironing box pool 2, and the temperature sensor is arranged on the inner wall of the ironing box pool 2. The electric heating tube 10 and the temperature sensor are electrically connected to the controller respectively.

[0031] The electric heating tube 10 can heat the water in the hot pot pool 2 so that the water temperature is maintained within the optimal temperature range for processing the hot pot base. The water temperature in the hot pot pool 2 is monitored in real time by a temperature sensor to prevent the water temperature from being too high and causing the solidified hot pot base to melt excessively, thereby affecting the integrity of the base. At the same time, the water temperature can be prevented from being too low and causing the hot pot base to melt, thereby affecting the rate and efficiency of removing the hot pot base from the box.

[0032] The temperature sensor and the electric heating tube 10 are uniformly controlled by the controller, so as to realize automatic control.

[0033] It also includes a limiting mechanism, which is arranged along the conveyor belt 3 and located above the conveyor belt 3. The limiting mechanism includes an upper limiting rod 4 and two side limiting rods 5 arranged parallel to each other. A gap is left between the two side limiting rods 5 for the hot pot base material mold box to pass through. The upper limiting rod 4 is located between the two side limiting rods 5, and the horizontal position of the upper limiting rod 4 is higher than that of the side limiting rods 5. The distance between the upper limiting rod 4 and the top surface of the conveyor belt 3 is greater than or equal to the height of the hot pot base material mold box.

[0034] The moving direction of the mold box on the conveyor belt 3 is limited by the limiting mechanism to ensure the stability of the moving direction of the mold box. The horizontal moving direction of the mold box is limited by two side limiting rods 5, and the vertical movement of the mold box is limited by the upper limit rod 4. The two side limiting rods 5 are respectively located on both sides of the mold box, and the upper limit rod 4 is located above the mold box. The mold box is clamped between the upper limit rod 4 and the two side limiting rods 5, and then the mold box is placed on the conveyor belt 3. The distance between the upper limit rod 4 and the top surface of the conveyor belt 3 is greater than or equal to the height of the hot pot base mold box, ensuring that the mold box can be placed on the conveyor belt 3, and the upper limit rod 4 will not affect the mold box.

[0035] A drainage pipe 6 is provided on the bottom surface of the ironing box pool 2 .

[0036] The hot water in the hot box pool 2 can be drained through the drain pipe 6. If there is too much hot water in the hot box pool 2, the hot water may enter the mold box and affect the hot pot soup base. Some of the hot water can be drained through the drain pipe 6 to lower the level of the hot water. If the temperature of the hot water in the hot box pool 2 is too high, some of the hot water in the hot box pool 2 can also be drained through the drain pipe 6, and some cold water can be added to the hot box pool 2 to reduce the temperature of the hot water in the hot box pool 2, so as to ensure that the hot pot soup base product can be melted effectively without over-melting to affect the integrity of the hot pot soup base.

[0037] A water supply pipe 7 is also provided on the ironing box pool 2.

[0038] The hot box pool 2 is replenished with water through the water replenishing pipe 7. When the water level is too low, the mold boxes on the conveyor belt 3 cannot be exposed to the hot water, and the melting effect cannot be produced, which further affects the subsequent box removal process. The water replenishing pipe 7 replenishes water to ensure that the water level of the hot water is always maintained at the best position for the mold box processing.

[0039] like Figure 3 and Figure 4 As shown, the frame 1 is also provided with a positioning mechanism 8 for fixing the limiting mechanism, the positioning mechanism 8 includes a positioning block 801, a threaded positioning rod 802 is threadedly connected to the positioning block 801, and one end of the threaded positioning rod 802 is provided with a pipe clamp 803 for clamping the upper limiting rod 4 or the side limiting rod 5.

[0040] The upper limit rod 4 and the side limit rod 5 are installed on the frame 1 through the positioning mechanism 8, the positioning block 801 is fixed on the frame 1, and the threaded positioning rod 802 is penetrated through the positioning block 801 and is threadedly connected to the positioning block 801, and the upper limit rod 4 or the side limit rod 5 is clamped in the pipe clamp 803 to position the upper limit rod 4 or the side limit rod 5.

[0041] An adjustable foot 9 is provided at the bottom of the frame 1 .

[0042] The height of the frame 1 is adjusted by the adjustable foot 9 so that the frame 1 is kept horizontal, and the conveyor belt 3 is kept horizontal at the same time, thereby ensuring the stability of the mold box in the moving direction on the conveyor belt 3.

[0043] The limiting mechanism is an arc-shaped structure with a concave middle part, with its two ends located above the ironing box pool 2 and the middle part located inside the ironing box pool 2, and the height of the limiting mechanism inside the ironing box pool 2 is less than the height of the mold box.

[0044] The mold box will gradually sink into the hot water during the movement and then move out of the hot water. When the mold box moves to the concave position, the side of the mold box will also be briefly in contact with the hot water, which will soften the solidified hot pot base in contact with the side of the mold box, reducing the adhesion between the hot pot base and the mold box, making it easier for the hot pot base to be removed from the mold box, further increasing the rate of hot pot base being removed from the box.

[0045] A mounting frame 11 is disposed on the frame 1 . The mounting frame 11 is located above the limiting mechanism, and the positioning block 801 is fixedly disposed on the mounting frame 11 .

[0046] The positioning mechanism 8 is installed through the mounting frame 11 so that the positioning mechanism 8 is located above the limiting mechanism, which facilitates the installation and positioning of the upper limiting rod 4 and the side limiting rod 5 .

[0047] During use, hot water is filled in the hot box pool 2, and the temperature sensor is used to ensure that the temperature of the hot water is maintained within the optimal temperature range for processing the hot pot soup base. At the same time, the water level is maintained at an appropriate level to ensure that the hot water does not enter the mold box. The mold box with the hot pot soup base solidified inside is then placed on the conveyor belt 3 and clamped between the upper limit rod 4 and the side limit rod 5, so that the mold box moves along the conveyor belt 3. Since the upper limit rod 4 and the side limit rod 5 are concave arc structures, the mold box will first move downward and then move upward while moving with the conveyor, so that the side of the mold box will also contact the hot water for a short time. The bottom of the mold box contacts the hot water for a long time, and the solidified hot pot soup base will have a slight melting effect, while the side of the mold box contacts the hot water for a short time, and the solidified hot pot soup base will have a softening effect, thereby reducing the adhesion between the hot pot soup base and the mold box, making it easy to separate the hot pot soup base and the mold box, thereby improving the box removal rate of the sticky soup base during subsequent box removal processing.

[0048] In actual use, a water pump is connected to the water supply pipe 7, and the conveyor belt 3, the water level sensor, the electric heating pipe 10, and the water pump are controlled by a controller to realize automatic control to meet the company's automated production needs.

[0049] The above are only specific implementations of the utility model, but the protection scope of the utility model is not limited to them. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model; in the absence of conflicts, the embodiments of the utility model and the features in the embodiments can be combined with each other. Therefore, the protection scope of the utility model shall be based on the protection scope of the claims.

Claims

1. A hot pot base material mold box hot box mechanism, characterized in that: The machine comprises a frame, on which a box ironing pool is arranged, a conveyor belt is arranged between two sides along the length direction of the box ironing pool, and the conveyor belt is located at the opening position of the box ironing pool, the box ironing pool is filled with hot water, the top plane of the conveyor belt is not higher than the horizontal plane of the hot water, and the distance between the top surface of the conveyor belt and the horizontal plane of the hot water is less than the height of the mold box.

2. The hot pot base material mold box hot box mechanism according to claim 1, characterized in that: It also includes a water temperature regulating component, which includes a controller and a heating component. The heating component includes an electric heating tube and a temperature sensor. The electric heating tube is arranged in the ironing box pool, and the temperature sensor is arranged on the inner wall of the ironing box pool. The electric heating tube and the temperature sensor are electrically connected to the controller respectively.

3. The hot pot base material mold box hot box mechanism according to claim 2, characterized in that: It also includes a limiting mechanism, which is arranged along the conveyor belt and located above the conveyor belt. The limiting mechanism includes an upper limiting rod and two side limiting rods arranged parallel to each other. A gap is left between the two side limiting rods for a hot pot base material mold box to pass through. The upper limiting rod is located between the two side limiting rods, and the horizontal position of the upper limiting rod is higher than that of the side limiting rods. The distance between the upper limiting rod and the top surface of the conveyor belt is greater than or equal to the height of the hot pot base material mold box.

4. The hot pot base material mold box hot box mechanism according to claim 3, characterized in that: A drainage pipe is arranged on the bottom surface of the ironing box pool.

5. The hot pot base material mold box hot box mechanism according to claim 4, characterized in that: A water supply pipe is also provided on the ironing box pool.

6. The hot pot base material mold box hot box mechanism according to claim 5, characterized in that: The frame is also provided with a positioning mechanism for fixing the limiting mechanism, the positioning mechanism comprises a positioning block, a threaded positioning rod is threadedly connected to the positioning block, and one end of the threaded positioning rod is provided with a pipe clamp for clamping the upper limiting rod or the side limiting rod.

7. The hot pot base material mold box hot box mechanism according to claim 6, characterized in that: An adjustable footrest is arranged at the bottom of the frame.

8. The hot pot base material mold box hot box mechanism according to claim 7, characterized in that: The limiting mechanism is an arc-shaped structure with a concave middle part, with two ends located above the ironing box pool and the middle part located in the ironing box pool, and the height of the limiting mechanism in the ironing box pool is less than the height of the mold box.

9. The hot pot base material mold box hot box mechanism according to claim 8, characterized in that: A mounting frame is arranged on the frame, the mounting frame is located above the limiting mechanism, and the positioning block is fixedly arranged on the mounting frame.

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