Feed microorganism solid state fermentation tank

By using a hot stirring mechanism to heat and stir in the feed microbial solid fermentation tank, the problem of low heat transfer efficiency of existing fermentation tanks is solved, and efficient heat transfer and fermentation efficiency are improved.

CN222593844UActive Publication Date: 2025-03-11LUOYANG OKBK BIOTECH CO LTD
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Patent Information

Application Number
CN202420581583.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-25
Publication Date
2025-03-11
Estimated Expiration
2034-03-25

AI Technical Summary

Technical Problem

The existing biological feed fermentation tanks have slow heat transfer efficiency and insufficient heat transfer, resulting in low fermentation efficiency.

Method used

A microbial solid fermentation tank for feed is designed, and heated and stirred using a hot stirring mechanism. The motor and the shaft are connected through a belt to form a closed-loop heating path to ensure that the heat is fully transferred to the feed.

Benefits of technology

The heating efficiency of the feed is improved, the adequacy of heat transfer is ensured, the fermentation efficiency is improved, and the problem of feed agglomeration and uneven mixing of microbial bacteria species is avoided.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a feed microorganism solid state fermentation tank, which is characterized in that a hot stirring mechanism is rotatably mounted in a tank body, the outer top end of the hot stirring mechanism is connected with the output end of a motor through a belt, the hot stirring mechanism comprises a rotating shaft, stirring fins, a material turning plate and a rotating joint, and the rotating shaft is vertically arranged and rotatably mounted in the tank body; the output end of the motor is connected with the outer top end of the rotating shaft through a belt, the multiple stirring fins are installed on the peripheral face of the rotating shaft, the rotating joints are rotationally installed at the outer top end and the outer bottom end of the rotating shaft respectively, and the rotating shaft, the stirring fins, the rotating joints and external heat supply equipment form a closed loop. According to the fermentation tank, feed can be directly heated while being stirred by utilizing the thermal stirring mechanism, the feed can be turned over during stirring, the problem that the feed is caked and cannot be fully mixed with microbial strains can be prevented in a dry-method or wet-method production mode, and the thermal stirring mechanism is capable of fully heating the feed, high in heating efficiency and fast in temperature rise; the feed fermentation efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of feed fermentation tanks, in particular to a solid-state fermentation tank for feeding microorganisms. Background Art

[0002] Biological feed can be divided into two major production processes: dry process and wet process. Dry process refers to the production process in which enzyme preparations, probiotics and other tissues are added to dry matrix raw materials (without or very low free water). Wet process refers to the production process in which enzyme preparations and probiotics are added to biological feed when the water content of matrix raw materials (free water, excluding cell-bound water) is high. Regardless of the process, probiotic microorganisms need to undergo a certain fermentation to ensure that the matrix raw materials are full of probiotics.

[0003] In the prior art, there is a Chinese utility model patent with publication number CN202321006158.0 and name: A solid-state fermentation feed fermentation reaction equipment. It uses an insulation jacket to heat the fermentation tank, and can also directly pass hot air into the fermentation tank to heat the feed and promote fermentation. However, the equipment can only gradually heat the feed from the outside. Even if hot air is directly passed into the fermentation tank, it is difficult for the hot air, as a light gas, to enter the central part of the feed in the fermentation tank, resulting in slow heat transfer efficiency and insufficient heat transfer. Utility Model Content

[0004] The utility model aims to provide a solid-state fermentation tank for feeding microorganisms, so as to solve the problems of low heat transfer efficiency and insufficient heat transfer in the existing biological feed fermentation tanks.

[0005] In order to solve the above technical problems, the utility model adopts the following technical solutions:

[0006] A solid-state fermentation tank for feed microorganisms comprises a tank body, in which a heat stirring mechanism is rotatably installed, the outer top end of the heat stirring mechanism is connected to the output end of a motor via a belt, the heat stirring mechanism comprises a rotating shaft, stirring wings, a turning plate and a rotary joint, the rotating shaft is vertically arranged and rotatably installed in the tank body, the output end of the motor is connected to the outer top end of the rotating shaft via a belt, a plurality of stirring wings are installed on the outer peripheral surface of the rotating shaft, the rotary joint is rotatably installed on the outer top end and the outer bottom end of the rotating shaft respectively, and the rotating shaft, the stirring wings and the rotary joint form a closed-loop passage with external heating equipment.

[0007] A further technical solution is that the turning plate is arranged tilted.

[0008] A further technical solution is: the turning plate is made of ceramic material.

[0009] A further technical solution is that a rubber scraper is installed on the outer end of the turning plate.

[0010] A further technical solution is: the heating equipment is composed of a water tank, a circulation pump and a heater which are connected in sequence.

[0011] A further technical solution is: the heater is a gas water heater.

[0012] A further technical solution is that a plurality of water inlets are arranged at both ends of the rotating shaft.

[0013] Compared with the prior art, the present invention can achieve at least one of the following beneficial effects:

[0014] The utility model provides a solid-state fermentation tank for feed microorganisms. The fermentation tank can directly heat the feed while stirring by means of a hot stirring mechanism, and the feed can be turned over during stirring. Whether it is a dry method or a wet method, the problem of feed agglomeration and failure to be fully mixed with microbial strains can be prevented. Moreover, the hot stirring mechanism can fully heat the feed, the heating efficiency is high, the temperature rises quickly, and the feed fermentation efficiency is improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 The utility model is a structural schematic diagram of a solid-state fermentation tank for feed microorganisms.

[0016] Figure 2 For this utility model Figure 1 Schematic diagram of the structure of the middle turning plate.

[0017] Figure 3 For this utility model Figure 1 Schematic diagram of the structure of the rotating shaft and stirring wings.

[0018] Figure numerals: 1. tank body; 2. hot stirring mechanism; 3. motor; 4. rotating shaft; 5. stirring wing; 6. turning plate; 7. rotating joint; 8. rubber scraper; 9. water tank; 10. circulating pump; 11. heater; 12. water inlet. DETAILED DESCRIPTION

[0019] In order to make the purpose, technical scheme and advantages of the embodiments of the present invention clearer, the technical scheme in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. The components of the embodiments of the present invention described and shown in the drawings here can be arranged and designed in various different configurations.

[0020] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of the present invention.

[0021] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features thereof may be combined with each other.

[0022] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.

[0023] In the description of the present utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, or the positions or positional relationships in which the utility model product is usually placed when in use, or the positions or positional relationships commonly understood by those skilled in the art, which are only for the convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.

[0024] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0025] Embodiment 1:

[0026] In this embodiment, Figure 1 , Figure 2 and Figure 3As shown, a solid-state fermentation tank for feed microorganisms includes a tank body 1, in which a hot stirring mechanism 2 is rotatably installed, the outer top end of the hot stirring mechanism 2 is connected to the output end of a motor 3 by a belt, the hot stirring mechanism 2 includes a rotating shaft 4, stirring wings 5, a turning plate 6 and a rotary joint 7, the rotating shaft 4 is vertically arranged and rotatably installed in the tank body 1, the output end of the motor 3 is connected to the outer top end of the rotating shaft 4 by a belt, a plurality of stirring wings 5 ​​are installed on the outer circumferential surface of the rotating shaft 4, and the rotary joint 7 is rotatably installed on the outer top end and the outer bottom end of the rotating shaft 4 respectively, and the rotating shaft 4, the stirring wings 5 ​​and the rotary joint 7 form a closed-loop passage with the external heating equipment.

[0027] The working process of the utility model is as follows: the substrate raw material and the bacterial liquid of the probiotics are thrown into the tank body 1 of the fermentation tank, the motor 3 and the heating equipment are started, the motor 3 drives the rotating shaft 4 to rotate through the structure of the belt and the pulley, and at the same time, the heat-conducting medium of the heating equipment enters the channel of the rotating shaft 4 and the stirring wing 5 through the rotating joint 7, and together form a one-way closed-loop passage. Under the premise of ensuring the rotation of the rotating shaft 4, the heat-conducting medium can also heat the rotating shaft 4 and the stirring wing 5, and directly heat the feed while stirring. The feed can be turned over during stirring. Whether it is a dry or wet production method, the problem of feed agglomeration and inability to be fully mixed with microbial strains can be prevented, and the hot stirring mechanism can fully heat the feed, with high heating efficiency and fast temperature rise, thereby improving the feed fermentation efficiency.

[0028] Preferably, the turning plate 6 is arranged at an angle.

[0029] When the rotating shaft 4 rotates, the feed can be turned over to mix the bacteria evenly.

[0030] Preferably, the turning plate 6 is made of ceramic material.

[0031] Thermally conductive and non-stick.

[0032] Preferably, a rubber scraper 8 is installed on the outer end of the turning plate 6 .

[0033] The rubber scraper 8 has a certain elasticity and can be adjusted on the turning plate 6 to ensure that it can be pressed against the inner wall of the tank body 1 to scrape off the material adhering to the inner wall of the tank body 1 .

[0034] Embodiment 2:

[0035] On the basis of the above embodiments, this embodiment shows that the heating device is composed of a water tank 9, a circulation pump 10 and a heater 11 which are connected in sequence. The heater 11 is a gas water heater.

[0036] The heat conduction temperature of hot water will not be too high, and even if it gets out of control, it will not kill all bacteria in an instant. At the same time, gas water heaters are easy to purchase on the market, can use gas directly, and the temperature is easy to control.

[0037] Preferably, a plurality of water inlets 12 are provided at both ends of the rotating shaft 4 .

[0038] Multiple water inlets 12 ensure sufficient flow rate.

[0039] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A solid-state fermentation tank for feed microorganisms, comprising a tank body (1), characterized in that: A heat stirring mechanism (2) is rotatably mounted in the tank body (1); the outer top end of the heat stirring mechanism (2) is connected to the output end of the motor (3) via a belt; the heat stirring mechanism (2) comprises a rotating shaft (4), stirring wings (5), a turning plate (6) and a rotary joint (7); the rotating shaft (4) is vertically arranged and rotatably mounted in the tank body (1); the output end of the motor (3) is connected to the outer top end of the rotating shaft (4) via a belt; a plurality of stirring wings (5) are mounted on the outer peripheral surface of the rotating shaft (4); the rotary joint (7) is rotatably mounted on the outer top end and the outer bottom end of the rotating shaft (4) respectively; the rotating shaft (4), the stirring wings (5) and the rotary joint (7) form a closed loop with an external heating device.

2. The feed microorganism solid fermentation tank according to claim 1, characterized in that: The turning plate (6) is arranged obliquely.

3. The solid-state fermentation tank for feed microorganisms according to claim 1, characterized in that: The turning plate (6) is made of ceramic material.

4. The solid-state fermentation tank for feed microorganisms according to claim 1, characterized in that: A rubber scraper (8) is installed on the outer end of the turning plate (6).

5. The solid-state fermentation tank for feed microorganisms according to claim 1, characterized in that: The heating equipment is composed of a water tank (9), a circulation pump (10) and a heater (11) which are connected in sequence.

6. The solid-state fermentation tank for feed microorganisms according to claim 5, characterized in that: The heater (11) is a gas water heater.

7. The solid-state fermentation tank for feed microorganisms according to claim 1, characterized in that: A plurality of water inlets (12) are provided at both ends of the rotating shaft (4).

Citation Information

Patent Citations

  • Fermentation reaction equipment for solid-state fermented feed

    CN220098981U