Feeding guide rail for laser cladding

By designing feeding guides for laser cladding, clamping and flipping of workpieces is achieved by using servo motors and screw mechanisms, the problem of low efficiency of multi-sided laser cladding in the prior art is solved, and efficient multi-sided laser cladding processing is achieved.

CN222594011UActive Publication Date: 2025-03-11HANGZHOU HUIRUI LASER TECH CO LTD
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Patent Information

Application Number
CN202420658846.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-02
Publication Date
2025-03-11
Estimated Expiration
2034-04-02

AI Technical Summary

Technical Problem

The existing laser cladding feeding guides are highly limited when used, and cannot complete the laser cladding work on the top, front, back and bottom of the workpiece during one feeding process, resulting in low laser cladding efficiency of the workpiece.

Method used

A feeding guide rail for laser cladding is designed. By setting up a servo motor and screw mechanism, the flexible movement of the feeding rack and the moving plate can be achieved, and the workpiece can be clamped and flipped, and multi-faceted laser cladding is realized.

Benefits of technology

The feeding guide can complete the multi-sided laser cladding of the workpiece in one feed, significantly improving the efficiency of laser cladding of the workpiece and reducing the need to manually adjust the position of the workpiece.

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Abstract

The utility model relates to the technical field of laser cladding feeding, and discloses a feeding guide rail for laser cladding, which comprises a guide rail frame, the upper surface of the guide rail frame is slidably connected with a feeding frame, two moving plates are arranged above the feeding frame, the inside of the feeding frame is rotatably connected with a two-way screw rod, and the two-way screw rod is connected with a guide rail. The outer surface of the two-way screw is in threaded connection with two moving blocks, each moving block is slidably connected to the interior of the feeding frame, the upper surface of each moving block is fixedly connected with the bottom face of a moving plate, and the front face of the feeding frame is fixedly connected with a first servo motor; the power output end of the first servo motor is fixedly connected with the end, close to the first servo motor, of the two-way screw. The workpiece can be turned over only by using the third servo motor to be matched with the fixing plate to drive the clamping column to rotate by 180 degrees or 90 degrees, and the effects that the feeding guide rail can complete multi-face machining of the workpiece through one-time feeding, repeated feeding and discharging for position adjustment are not needed, and the laser cladding efficiency of the workpiece is improved are achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of laser cladding feeding, in particular to a feeding guide rail used for laser cladding. Background Art

[0002] Laser cladding, also known as laser melting or laser cladding, is a new surface modification technology. It forms a metallurgically bonded cladding layer on the surface of the base by adding cladding material to the surface of the substrate and using a high-energy-density laser beam to melt it together with a thin layer on the surface of the substrate. Laser cladding will generate high heat and high-intensity light during the working process, and will spray powder at the same time. In order to increase the safety of the operator, a feeding guide is usually used to feed the workpiece to be laser clad into the laser cladding equipment.

[0003] The utility model with the existing authorization announcement number CN215393268U discloses a laser cladding tooling, including a floor, a fixing clamping structure is installed on the top of the floor; wherein the fixing clamping structure includes: a plurality of anchor bolts, a fixing block A, a top plate A2 block, a fixing block B, a slider, a seat block, a cylinder and a workpiece; the floor is fixed to the ground by a plurality of the anchor bolts, and the fixing block A is connected to one side of the top of the floor by screws.

[0004] The above technical solution is adopted to solve the problem in the prior art that, during the laser cladding process, due to the small laser spot, the position to be welded is required to have high precision, and the workpiece needs to be continuously adjusted and moved so that the weld on the workpiece coincides with the moving trajectory of the laser spot. However, in the above technical solution, the feeding guide for laser cladding has great limitations when used. Usually, the workpiece is only fed into the laser cladding equipment or simply moved back and forth. The trajectory movement during the laser cladding process is completely achieved by the laser cladding nozzle, resulting in some workpieces that require comprehensive laser cladding cannot complete the laser cladding work of the top surface, front and back surfaces and bottom surfaces in a single feeding process. The feeding guide needs to move back and forth and then manually adjust the workpiece position to achieve a more comprehensive laser cladding work, which greatly affects the laser cladding efficiency of the workpiece. Utility Model Content

[0005] 1. Technical issues to be solved

[0006] In view of the deficiencies in the prior art, the utility model provides a feeding guide rail for laser cladding, which has the advantage of allowing the feeding guide rail to complete laser cladding of the top surface, front and back surfaces and bottom surfaces of the workpiece by feeding the material once, thereby increasing the laser cladding efficiency of the workpiece.

[0007] (II) Technical solution

[0008] Material toggling mechanism, its both sides respectively have a cylinder pressure, and the cylinder pressure bar connects swing arm, and the swing arm end face has hook portion, and a bar passes position between the end of two swing arms and the hook portion.

[0009] Preferably, the guide rail frame is internally rotatably connected to a feed screw, the outer surface of the feed screw is threadedly connected to a connecting block, the upper surface of the connecting block is fixedly connected to the inner top wall of the feed frame, the back of the guide rail frame is fixedly connected to a fourth servo motor, and the output end of the fourth servo motor power is fixedly connected to an end of the feed screw close to the fourth servo motor.

[0010] Preferably, the internal thread of the guide rail frame is connected with four mounting bolts, and the bottom end of each mounting bolt passes through the guide rail frame and extends to the bottom of the guide rail frame.

[0011] Preferably, two auxiliary grooves are provided on the upper surface of the feeding rack, two auxiliary blocks are slidably connected inside each of the auxiliary grooves, and the upper surface of each of the auxiliary blocks is fixedly connected to the bottom surface of the movable plate.

[0012] Preferably, a bearing frame is sleeved on the outer surface of the bidirectional screw, and the bearing frame is fixedly embedded in the inside of the feeding frame.

[0013] Preferably, the side surfaces of the two movable plates that are away from each other are fixedly connected to a supporting frame, and the side surfaces of the two fixed plates that are away from each other are fixedly connected to two stabilizing blocks, and each of the stabilizing blocks is slidably connected to the inside of the supporting frame.

[0014] Preferably, the outer surface of each clamping column is sleeved with an auxiliary bearing, and the outer surface of each auxiliary bearing is fixedly connected to two positioning frames, and the side surfaces of the two groups of positioning frames that are away from each other are respectively fixedly connected to the side surfaces of the two fixing plates that are close to each other.

[0015] Preferably, the side surfaces of the two clamping columns close to each other are fixedly connected with anti-skid pads, and the side surfaces of the two anti-skid pads close to each other are provided with anti-skid grooves arranged at equal distances.

[0016] (III) Beneficial effects

[0017] Compared with the prior art, the utility model provides a feeding guide rail for laser cladding, which has the following beneficial effects:

[0018] 1. The feeding guide rail for laser cladding can drive the bidirectional screw to rotate by providing power provided by a first servo motor in cooperation with a feeding frame. The threaded connection between the bidirectional screw and the moving block and the sliding limit of the moving block inside the feeding frame can drive the two moving plates to move closer to or farther from each other, and then cooperate with the clamping column to clamp the fixed workpiece position. After the laser cladding processing on the top surface of the workpiece is completed, the workpiece can be turned over by only utilizing the power provided by the third servo motor in cooperation with the fixed plate to drive the clamping column to rotate 180 degrees or 90 degrees, so that the laser cladding feeding guide rail can complete multi-sided processing of the workpiece by one feeding, and there is no need for the feeding guide rail to repeatedly discharge and feed materials to adjust the workpiece position, thereby increasing the laser cladding efficiency of the workpiece.

[0019] 2. The feeding guide rail for laser cladding can drive the rotating screw to rotate by cooperating with the moving plate provided with the power provided by the second servo motor. The threaded connection between the rotating screw and the fixed plate can drive the fixed plate and the clamping column to move up and down. Then, when the workpiece is turned over, the height of the workpiece can be adjusted according to the processing needs, so that the surface to be laser clad can maintain an appropriate distance from the laser cladding nozzle, so that there is no need to manually adjust the position of the workpiece for a second time, further increasing the feeding processing adaptability of the laser cladding feeding guide rail, and making the laser cladding processing of the workpiece more efficient and accurate. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a three-dimensional structural schematic diagram of the movable plate of the utility model;

[0021] Figure 2 This is a schematic diagram of the structure of the feeder rack of the utility model in a cutaway perspective view;

[0022] Figure 3 It is a three-dimensional structural schematic diagram of the fixing plate of the utility model;

[0023] Figure 4 It is a three-dimensional structural schematic diagram of the guide rail frame of the utility model.

[0024] In the figure: 1. guide rail frame; 2. feeding frame; 3. moving plate; 4. bidirectional screw; 5. moving block; 6. first servo motor; 7. second servo motor; 8. rotating screw; 9. fixing plate; 10. third servo motor; 11. clamping column; 12. feeding screw; 13. connecting block; 14. fourth servo motor; 15. mounting bolt; 16. auxiliary groove; 17. auxiliary block; 18. bearing frame; 19. load-bearing frame; 20. stabilizing block; 21. auxiliary bearing; 22. positioning frame; 23. anti-skid pad; 24. anti-skid groove. DETAILED DESCRIPTION

[0025] In order to better understand the purpose, structure and function of the utility model, the following is a further detailed description of a feeding guide rail for laser cladding of the utility model in conjunction with the accompanying drawings.

[0026] See also Figure 1-4 The utility model discloses a feeding guide rail for laser cladding, comprising a guide rail frame 1, a feeding frame 2 is slidably connected to the upper surface of the guide rail frame 1, a feeding screw 12 is rotatably connected to the inside of the guide rail frame 1, a connecting block 13 is threadedly connected to the outer surface of the feeding screw 12, an upper surface of the connecting block 13 is fixedly connected to the inner top wall of the feeding frame 2, a fourth servo motor 14 is fixedly connected to the back of the guide rail frame 1, an output end of the power of the fourth servo motor 14 is fixedly connected to one end of the feeding screw 12 close to the fourth servo motor 14, the power provided by the fourth servo motor 14 cooperates with the guide rail frame 1 to drive the feeding screw 12 to rotate, and the threaded connection relationship between the feeding screw 12 and the connecting block 13, as well as the sliding limit of the connecting block 13 inside the guide rail frame 1, can drive the feeding frame 2 to move back and forth, thereby ensuring the smooth feeding of the laser cladding feeding guide rail.

[0027] Two movable plates 3 are arranged above the feed rack 2, and the internal rotation of the feed rack 2 is connected with a bidirectional screw 4, and the internal thread of the guide rail frame 1 is connected with four mounting bolts 15, and the bottom end of each mounting bolt 15 passes through the guide rail frame 1 and extends to the bottom of the guide rail frame 1. The mounting bolts 15 can fix the position of the guide rail frame 1, so that the guide rail frame 1 can be conveniently installed on the laser cladding equipment, ensuring the installation firmness of the guide rail frame 1.

[0028] The outer surface of the bidirectional screw 4 is threadedly connected to two moving blocks 5, each of which is slidably connected to the inside of the feeding rack 2, and the upper surface of each moving block 5 is fixedly connected to the bottom surface of the moving plate 3. The upper surface of the feeding rack 2 is provided with two auxiliary grooves 16, and the inside of each auxiliary groove 16 is slidably connected to two auxiliary blocks 17, and the upper surface of each auxiliary block 17 is fixedly connected to the bottom surface of the moving plate 3. The auxiliary blocks 17 slide inside the auxiliary grooves 16, which can increase the stability of the forward and backward movement of the moving plate 3, make the moving plate 3 less likely to shake during the movement, and improve the use accuracy of the moving plate 3.

[0029] A first servo motor 6 is fixedly connected to the front of the feeding rack 2, and the output end of the power of the first servo motor 6 is fixedly connected to one end of the bidirectional screw 4 close to the first servo motor 6. A bearing frame 18 is sleeved on the outer surface of the bidirectional screw 4, and the bearing frame 18 is fixedly embedded in the inside of the feeding rack 2. The bearing frame 18 can assist the rotation of the bidirectional screw 4 and increase the rotation stability of the bidirectional screw 4. At the same time, it can limit the sliding position of the moving block 5 to prevent the moving block 5 from sliding to a position where there is no thread on the bidirectional screw 4.

[0030] The upper surface of each movable plate 3 is fixedly connected to a second servo motor 7, the output end of each second servo motor 7 power is fixedly connected to a rotating screw 8, the outer surface of each rotating screw 8 is threadedly connected to a fixed plate 9, the side of the two movable plates 3 away from each other are fixedly connected to a bearing frame 19, the side of the two fixed plates 9 away from each other are fixedly connected to two stabilizing blocks 20, each stabilizing block 20 is slidably connected to the inside of the bearing frame 19, and the stabilizing block 20 moves up and down inside the bearing frame 19, which can increase the horizontal bearing capacity of the fixed plate 9 without affecting the up and down movement of the fixed plate 9, so that the fixed plate 9 is not prone to displacement and deformation when the horizontal bearing capacity is applied.

[0031] The upper surface of each fixed plate 9 is fixedly connected to a third servo motor 10, and the output end of the power of each third servo motor 10 is fixedly connected to a clamping column 11. The outer surface of each clamping column 11 is sleeved with an auxiliary bearing 21, and the outer surface of each auxiliary bearing 21 is fixedly connected to two positioning frames 22. The side surfaces of the two groups of positioning frames 22 that are away from each other are respectively fixedly connected to the side surfaces of the two fixed plates 9 that are close to each other. The rotation of the auxiliary bearings 21 cooperates with the fixation of the positioning frames 22 and the fixed plates 9, so as to share the extrusion force borne by the clamping column 11 and the third servo motor 10 without affecting the rotation of the clamping column 11, thereby preventing the third servo motor 10 from rotating smoothly due to excessive extrusion force.

[0032] The side surfaces of the two clamping columns 11 that are close to each other are fixedly connected with anti-skid pads 23, and the side surfaces of the two anti-skid pads 23 that are close to each other are provided with anti-skid grooves 24 arranged at equal distances. The anti-skid pads 23 and the anti-skid grooves 24 can increase the stability of the clamping columns 11 when clamping the workpiece, making it difficult for the workpiece to loosen from the clamping columns 11, thereby ensuring the stability of the workpiece during laser cladding operation.

[0033] The working principle of the utility model is: firstly, the first servo motor 6, the second servo motor 7, the third servo motor 10 and the fourth servo motor 14 are connected to the power supply, and then the guide rail frame 1 is fixed inside the laser cladding equipment by using the mounting bolts 15. At this time, the power provided by the first servo motor 6 cooperates with the feeding frame 2 to drive the bidirectional screw 4 to rotate, and the threaded connection relationship between the bidirectional screw 4 and the moving block 5, as well as the sliding limit of the moving block 5 inside the feeding frame 2 and the sliding assistance of the auxiliary block 16 inside the auxiliary groove 17 can drive the two moving plates 3 to move closer to or away from each other, and then cooperate with the clamping column 11 to clamp and fix the workpiece position. After the workpiece is clamped and fixed, the power provided by the fourth servo motor 14 cooperates with the guide rail frame 1 to drive the feeding screw 12 to rotate, and the threaded connection relationship between the feeding screw 12 and the connecting block 13, as well as the sliding limit of the connecting block 13 inside the guide rail frame 1, can drive the feeding frame 2 to move back and forth, so that the clamped and fixed workpiece can be smoothly sent into the processing position inside the laser cladding equipment. When the laser cladding processing of the top surface of the workpiece is completed, the workpiece can be turned over by using the power provided by the third servo motor 10 in conjunction with the fixed plate 9 to drive the clamping column 11 to rotate one hundred and eighty degrees or ninety degrees under the pressure assistance of the auxiliary bearing 21 and the positioning frame 22, so that the laser cladding feeding guide can complete multi-sided processing of the workpiece with one feeding, and there is no need for the feeding guide to repeatedly discharge and feed materials to adjust the position of the workpiece, which greatly increases the laser cladding efficiency of the workpiece. In addition, the power provided by the second servo motor 7 in conjunction with the moving plate 3 can drive the rotating screw 8 to rotate. The threaded connection relationship between the rotating screw 8 and the fixed plate 9 and the assistance of the carrier frame 19 and the stabilizing block 20 can drive the fixed plate 9 and the clamping column 11 to move up and down. Then, after the workpiece is turned over, the height of the workpiece can be adjusted according to the processing needs, so that the surface that needs laser cladding can maintain an appropriate distance from the laser cladding nozzle, and there is no need to manually adjust the workpiece position for a second time, which further increases the feeding processing adaptability of the laser cladding feeding guide, making the laser cladding processing of the workpiece more efficient and accurate.

[0034] It is understood that the present invention is described by some embodiments, and those skilled in the art are aware that various changes or equivalent substitutions may be made to these features and embodiments without departing from the spirit and scope of the present invention. In addition, under the teachings of the present invention, these features and embodiments may be modified to adapt to specific circumstances and materials without departing from the spirit and scope of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application are within the scope of protection of the present invention.

Claims

1. A feeding guide rail for laser cladding, comprising a guide rail frame (1), characterized in that: The upper surface of the guide rail frame (1) is slidably connected to a feeding frame (2), two moving plates (3) are arranged above the feeding frame (2), the inside of the feeding frame (2) is rotatably connected to a bidirectional screw (4), the outer surface of the bidirectional screw (4) is threadedly connected to two moving blocks (5), each of the moving blocks (5) is slidably connected to the inside of the feeding frame (2), the upper surface of each of the moving blocks (5) is fixedly connected to the bottom surface of the moving plate (3), the front side of the feeding frame (2) is fixedly connected to a first servo motor (6), the first servo motor (6) ) power output end is fixedly connected to one end of the bidirectional screw (4) close to the first servo motor (6), the upper surface of each of the movable plates (3) is fixedly connected to the second servo motor (7), the power output end of each of the second servo motors (7) is fixedly connected to a rotating screw (8), the outer surface of each of the rotating screws (8) is threadedly connected to a fixed plate (9), the upper surface of each of the fixed plates (9) is fixedly connected to a third servo motor (10), and the power output end of each of the third servo motors (10) is fixedly connected to a clamping column (11).

2. A feeding guide rail for laser cladding according to claim 1, characterized in that: The guide rail frame (1) is internally rotatably connected to a feed screw (12), the outer surface of the feed screw (12) is threadedly connected to a connection block (13), the upper surface of the connection block (13) is fixedly connected to the inner top wall of the feed frame (2), the back of the guide rail frame (1) is fixedly connected to a fourth servo motor (14), and the output end of the power of the fourth servo motor (14) is fixedly connected to an end of the feed screw (12) close to the fourth servo motor (14).

3. A feeding guide rail for laser cladding according to claim 1, characterized in that: The guide rail frame (1) is internally threadedly connected with four mounting bolts (15), and the bottom end of each mounting bolt (15) passes through the guide rail frame (1) and extends to the bottom of the guide rail frame (1).

4. A feeding guide rail for laser cladding according to claim 1, characterized in that: The upper surface of the feeding rack (2) is provided with two auxiliary grooves (16), the interior of each of the auxiliary grooves (16) is slidably connected to two auxiliary blocks (17), and the upper surface of each of the auxiliary blocks (17) is fixedly connected to the bottom surface of the movable plate (3).

5. The feeding guide rail for laser cladding according to claim 1, characterized in that: The outer surface of the bidirectional screw (4) is sleeved with a bearing frame (18), and the bearing frame (18) is fixedly embedded in the interior of the feeding frame (2).

6. The feeding guide rail for laser cladding according to claim 1, characterized in that: The side surfaces of the two movable plates (3) that are away from each other are fixedly connected to a carrier frame (19), and the side surfaces of the two fixed plates (9) that are away from each other are fixedly connected to two stabilizing blocks (20), and each of the stabilizing blocks (20) is slidably connected to the inside of the carrier frame (19).

7. The feeding guide rail for laser cladding according to claim 1, characterized in that: The outer surface of each clamping column (11) is sleeved with an auxiliary bearing (21), and the outer surface of each auxiliary bearing (21) is fixedly connected to two positioning frames (22), and the side surfaces of the two groups of positioning frames (22) that are away from each other are respectively fixedly connected to the side surfaces of the two fixing plates (9) that are close to each other.

8. The feeding guide rail for laser cladding according to claim 1, characterized in that: The side surfaces of the two clamping columns (11) that are close to each other are fixedly connected with anti-skid pads (23), and the side surfaces of the two anti-skid pads (23) that are close to each other are provided with anti-skid grooves (24) that are arranged at equal distances.