Automatic cross beam single needle machine with cutter

By designing a combination of the cutting assembly with automatic beam with cutter in a single needle machine and the bracket moving device, the fabric is accurately cut after sewing, and the problem of inaccurate cutting of traditional single needle machines is solved.

CN222594276UActive Publication Date: 2025-03-11FOSHAN HUALIANDA INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202421379141.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-17
Publication Date
2025-03-11
Estimated Expiration
2034-06-17

AI Technical Summary

Technical Problem

When the traditional single-needle machine performs the cutting process after sewing, the fabric is not cut accurately, mainly due to the uneven distribution of the elasticity and thickness of the fabric, the cutting error is large.

Method used

A single needle machine with automatic crossbeam with a cutter is designed. The cutter assembly is combined with the bracket moving device. The bracket moving device is moved horizontally with the crossbeam. The cutter assembly moves on the crossbeam without loosening the clamping mechanism, and directly cuts the frame process line in the middle of the sewing work area.

Benefits of technology

It realizes accurate cutting of the fabric without loosening the clamping mechanism, solving the problem of inaccurate cutting of traditional single-needle machines.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of sewing machines, and discloses an automatic single needle machine with a cutter on a cross beam, which comprises a control device, a machine frame, a machine head for sewing, a support and a cross beam, the support horizontally moves relative to the machine frame through a support moving device, the cross beam is positioned on the support, and the machine head and the support moving device are respectively and electrically connected with the control device. The support horizontally moves relative to the cross beam through a support moving device, the cutter assembly is arranged on the support, and the cutter assembly is electrically connected with the control device. When the single needle machine is used, the cutter assembly can move on the cross beam, cloth can be fixed without being influenced by elasticity of the cloth under the condition that cloth clamping mechanisms on the two sides are not loosened, the middle of a frame process line is directly cut open in a sewing working area, and the problem that cloth cutting is not accurate when a cloth cutting procedure is carried out after sewing of a traditional single needle machine is completed is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of sewing machines, in particular to a single-needle sewing machine with an automatic crossbeam and a cutter. Background Art

[0002] The traditional single-needle machine has its frame process line working on the cutting machine at the rear end. The traditional single-needle machine process is as follows: The first step is to loosen the cloth clamping mechanism on both sides, and the rollers in the cutting machine rotate the fabric to move the new fabric forward. The second step is that the rollers rotate to the specified distance and stop, then clamp and tighten the fabric, and then the single-needle machine starts to sew the pattern. The third step is that after sewing the pattern, loosen the cloth clamping mechanism on both sides, and the rollers and side cutters in the cutting machine start to rotate at the same time. After the pattern reaches the specified position, the transverse cutter in the cutting machine works to cut the fabric. Because the cloth clamping mechanism on both sides needs to be loosened, the fabric will have a certain elasticity, and the thickness of the fabric is unevenly distributed. When the fabric is sent to the cutting machine, the error between the side cutter and the frame will be relatively large.

[0003] Therefore, it is necessary to propose a new type of automatic crossbeam with a cutter single needle machine to solve the above problems, so as to solve the problem of inaccurate fabric cutting when the traditional single needle machine performs the fabric cutting process after sewing. Summary of the invention

[0004] The utility model provides a single-needle machine with an automatic crossbeam and a cutter, which solves the problem of inaccurate fabric cutting in a traditional single-needle machine when the fabric cutting process is performed after sewing.

[0005] The technical problem solved by the utility model is achieved by the following technical solutions:

[0006] A single-needle machine with an automatic crossbeam and a cutter, comprising a control device, a frame, a machine head for sewing, a support that moves horizontally relative to the frame through a support moving device, a crossbeam located on the support, the machine head and the support moving device are electrically connected to the control device respectively, and also includes a cutter assembly, a bracket that moves horizontally relative to the crossbeam through a bracket moving device, the cutter assembly is arranged on the bracket, and the cutter assembly is electrically connected to the control device.

[0007] The cutter assembly moves relative to the bracket via the telescopic assembly.

[0008] The cutter assembly includes a cutter seat, a motor, and a blade. The blade is provided with a first rotating shaft. The motor and the first rotating shaft are transmitted through a transmission assembly. The motor is fixed on the cutter seat. The cutter seat is fixedly connected to the telescopic end of the telescopic assembly. The motor is electrically connected to the control device.

[0009] The support is provided with a knife sharpener. When the blade is extended to the working position, the knife sharpener and the blade are separated from each other; when the blade is retracted, the blade is at the sharpening position of the knife sharpener.

[0010] The knife sharpener comprises a knife sharpening seat and two knife sharpening wheels arranged on the left and right. The knife sharpening wheels are provided with a second rotating shaft, the second rotating shaft is located on a horizontal line, the knife sharpening seat supports the second rotating shaft, the knife sharpening position is between the two knife sharpening wheels, and the knife sharpening seat is relatively fixed to the bracket.

[0011] The sharpening seat is provided with two opposite supporting plates, the sharpening wheel is arranged between the two supporting plates, the second rotating shaft passes through the supporting plates, a stopper is arranged at one end of the second rotating shaft located outside the supporting plates, and a spring is sleeved outside the second rotating shaft between the stopper and the supporting plates.

[0012] The cutter assembly comprises two groups, the bracket comprises two groups, the machine head and one group of the cutter assembly are arranged on one of the brackets, and the other group of the cutter assembly is arranged on the other bracket.

[0013] The telescopic component is a cylinder.

[0014] It also includes a cross-cutting component which moves perpendicularly to the moving direction of the support and in the horizontal direction, and the cross-cutting component is electrically connected to the control device.

[0015] It also includes a laser head for emitting laser, which is arranged on the bracket and electrically connected to the control device.

[0016] The utility model has the following beneficial effects:

[0017] The utility model adds a bracket and a cutter assembly arranged on the bracket, coordinates the bracket with the horizontal movement relative to the beam through a bracket moving device, and electrically connects the cutter assembly with the control device. When in use, the cutter assembly can move on the beam. Without loosening the cloth clamping mechanisms on both sides, the cloth will be fixed and will not be affected by the elasticity of the cloth. The middle of the frame process line can be directly cut in the sewing work area, thereby solving the problem of inaccurate cloth cutting when the traditional single-needle machine performs the cloth cutting process after sewing. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the implementation scheme of the utility model or the technical scheme in the prior art, the drawings required for use in the implementation scheme or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some implementation schemes of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0019] Figure 1 It is a three-dimensional diagram of the utility model.

[0020] Figure 2 for Figure 1 Enlarged view of point A.

[0021] Figure 3 for Figure 1 Enlarged view of point B.

[0022] Figure 4 This is a schematic diagram of the utility model when the cutter assembly is extended.

[0023] Figure 5 This is a schematic diagram of the cutter assembly of the utility model when it is retracted.

[0024] Figure 6 It is a three-dimensional diagram from another perspective of the utility model.

[0025] Figure 7 for Figure 6 Enlarged view of point C.

[0026] Among them, 1-control device, 2-frame, 3-machine head, 4-support, 40-support moving device, 5-beam, 6-cutter assembly, 60-telescopic assembly, 61-cutter seat, 62-motor, 63-blade, 64-first rotating shaft, 65-transmission assembly, 7-support, 70-support moving device, 8-sharpener, 81-sharpening seat, 82-sharpening wheel, 83-second rotating shaft, 84-support plate, 85-block, 86-spring, 9-cross-cutting assembly, 10-laser head. DETAILED DESCRIPTION

[0027] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below with reference to specific illustrations.

[0028] See also Figures 1 to 7 A single-needle sewing machine with an automatic crossbeam and a cutter comprises a control device 1, a frame 2, a machine head 3 for sewing, a support 4 that moves horizontally relative to the frame 2 through a support moving device 40, a crossbeam 5 located on the support 4, the machine head 3 and the support moving device 40 are electrically connected to the control device 1 respectively, and also comprises a cutter assembly 6, a bracket 7 that moves horizontally relative to the crossbeam 5 through a bracket moving device 70, the cutter assembly 6 is arranged on the bracket 7, and the cutter assembly 6 is electrically connected to the control device 1. When in use, the cutter assembly 6 can move on the crossbeam 5, and the cloth will be fixed without loosening the cloth clamping mechanisms on both sides, and will not be affected by the elasticity of the cloth. The middle of the border process line is directly cut in the sewing work area, which solves the problem of inaccurate cloth cutting when the traditional single-needle sewing machine performs the cloth cutting process after sewing.

[0029] The cutter assembly 6 moves relative to the bracket 7 via the telescopic assembly 60. In this way, the cutter assembly 6 can be extended and retracted very conveniently, and the switch of the cutting function can be quickly switched.

[0030] The cutter assembly 6 includes a cutter seat 61, a motor 62, and a blade 63. The blade is provided with a first rotating shaft 64. The motor 62 and the first rotating shaft 64 are driven by a transmission assembly 65. The motor 62 is fixed on the cutter seat 61. The cutter seat 61 is fixedly connected to the telescopic end of the telescopic assembly 60. The motor 62 is electrically connected to the control device 1. Such a cutter assembly 6 has a simple structure and can stably move the blade 63.

[0031] The support 7 is provided with a sharpener 8. When the blade 63 is extended to the working position, the sharpener 8 and the blade 63 are separated from each other; when the blade 63 is retracted, the blade 63 is at the sharpening position of the sharpener 8. When sharpening, the blade 63 is retracted to the sharpening position for sharpening; when not sharpening, the blade 63 is not affected by the sharpener 8 at the working position.

[0032] The knife sharpener 8 comprises a knife sharpening seat 81 and two knife sharpening wheels 82 arranged on the left and right, the knife sharpening wheels 82 are provided with a second rotating shaft 83, the second rotating shaft 83 is located on a horizontal line, the knife sharpening seat 81 supports the second rotating shaft 83, the knife sharpening position is between the two knife sharpening wheels 82, and the knife sharpening seat 81 is relatively fixed to the bracket 7. This knife sharpener 8 can ensure that both sides of the blade 63 are sharpened.

[0033] The knife sharpening seat 81 is provided with two opposing support plates 84, the knife sharpening wheel 82 is provided between the two support plates 84, the second rotating shaft 83 passes through the support plates 84, a stopper 85 is provided at one end of the second rotating shaft 83 located outside the support plates 84, and a spring 86 is sleeved outside the second rotating shaft 83 between the stopper 85 and the support plates 84. When sharpening the knife, the knife sharpening wheel 82 only needs to press the stopper 85, and the knife sharpening wheel 82 will approach the blade 63 for sharpening.

[0034] The cutter assembly 6 includes two groups, the bracket 7 includes two groups, the machine head 3 and one group of the cutter assembly 6 are arranged on one of the brackets 7, and the other group of the cutter assembly 6 is arranged on the other bracket 7. In this way, it can be ensured that both sides of the cloth can be cut at the same time, and the machine head 3 and one group of the cutter assembly 6 can share one bracket 7, which greatly saves the manufacturing cost of the single-needle machine.

[0035] The telescopic assembly 60 is a cylinder. This telescopic assembly 60 is reliable and simple.

[0036] It also includes a cross-cutting assembly 9 which is perpendicular to the moving direction of the support 4 and moves in the horizontal direction, and the cross-cutting assembly 9 is electrically connected to the control device 1. The cross-cutting assembly 9 can cut the cloth perpendicularly to the cutter assembly 6, which is convenient and quick.

[0037] The laser head 10 for emitting laser light is also included, and the laser head 10 is arranged on the bracket 7 and is electrically connected to the control device 1. The laser head 10 can further improve the cutting accuracy.

[0038] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. An automatic crossbeam with a cutter single needle sewing machine, comprising a control device (1), a frame (2), a head (3) for sewing, a support (4) that moves horizontally relative to the frame (2) through a support moving device (40), a crossbeam (5) located on the support (4), the head (3), and the support moving device (40) are electrically connected to the control device (1), and characterized in that: It also comprises a cutter assembly (6) and a bracket (7) which moves horizontally relative to the crossbeam (5) via a bracket moving device (70); the cutter assembly (6) is arranged on the bracket (7); and the cutter assembly (6) is electrically connected to the control device (1).

2. The single-needle machine with automatic crossbeam and cutter according to claim 1, characterized in that: The cutter assembly (6) moves relative to the bracket (7) via the telescopic assembly (60).

3. The single-needle machine with automatic crossbeam and cutter according to claim 2, characterized in that: The cutter assembly (6) comprises a cutter seat (61), a motor (62), and a blade (63); a first rotating shaft (64) is provided on the blade; the motor (62) and the first rotating shaft (64) are driven by a transmission assembly (65); the motor (62) is fixed on the cutter seat (61); the cutter seat (61) is fixedly connected to the telescopic end of the telescopic assembly (60); and the motor (62) is electrically connected to the control device (1).

4. The single-needle machine with automatic crossbeam and cutter according to claim 3, characterized in that: The support (7) is provided with a knife sharpener (8). When the blade (63) is extended to the working position, the knife sharpener (8) and the blade (63) are separated from each other; when the blade (63) is retracted, the blade (63) is at the sharpening position of the knife sharpener (8).

5. The single-needle machine with automatic crossbeam and cutter according to claim 4, characterized in that: The knife sharpener (8) comprises a knife sharpening seat (81) and two knife sharpening wheels (82) arranged on the left and right, the knife sharpening wheel (82) is provided with a second rotating shaft (83), the second rotating shaft (83) is located on a horizontal line, the knife sharpening seat (81) supports the second rotating shaft (83), the knife sharpening position is between the two knife sharpening wheels (82), and the knife sharpening seat (81) is relatively fixed to the bracket (7).

6. The single-needle machine with automatic crossbeam and cutter according to claim 5, characterized in that: The knife sharpening seat (81) is provided with two opposing support plates (84), the knife sharpening wheel (82) is arranged between the two support plates (84), the second rotating shaft (83) passes through the support plate (84), a stopper (85) is arranged at one end of the second rotating shaft (83) located outside the support plate (84), and a spring (86) is sleeved outside the second rotating shaft (83) and located between the stopper (85) and the support plate (84).

7. The single-needle machine with automatic crossbeam and cutter according to any one of claims 1 to 6, characterized in that: The cutter assembly (6) comprises two groups, the bracket (7) comprises two groups, the machine head (3) and one group of the cutter assembly (6) are arranged on one of the brackets (7), and the other group of the cutter assembly (6) is arranged on the other bracket (7).

8. The single-needle machine with automatic crossbeam and cutter according to any one of claims 2 to 6, characterized in that: The telescopic component (60) is a cylinder.

9. The single-needle machine with automatic crossbeam and cutter according to any one of claims 1 to 6, characterized in that: It also includes a cross-cutting component (9) which moves perpendicularly to the moving direction of the support (4) and in the horizontal direction, and the cross-cutting component (9) is electrically connected to the control device (1).

10. The single-needle machine with automatic crossbeam and cutter according to any one of claims 1 to 6, characterized in that: It also comprises a laser head (10) for emitting laser light, wherein the laser head (10) is arranged on the bracket (7) and is electrically connected to the control device (1).