Foundation base system
By installing a lightweight and high structural strength foundation base base system on coal mining equipment, the problems of inefficiency and additional crushing of traditional coal mining methods are solved, and efficient coal mining and fine and uniform ore processing are achieved.
Patent Information
- Application Number
- CN202420088402.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-15
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-01-15
AI Technical Summary
The traditional open-pit coal mining method requires multiple equipment and multiple processes, which are cumbersome, inefficient, and require additional crushing and screening for processing ore materials.
A basic base system is provided, including base, tooth seat and tooth gear, designed with a lightweight and high structural strength, equipped on a hard rock cutting rotor, which can directly cut and crush ore without additional crushing and screening.
It improves coal mining efficiency and output, reduces the fatigue risk of the operator, and the ore grain size is delicate and uniform, suitable for direct use for further processing and transportation.
Smart Images

Figure CN222596059U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of mining continuous working tools, and in particular relates to a basic base system. Background Art
[0002] Open-pit mining is the process of removing the rocks and coverings on the coal seam to expose the coal to the surface for mining. The process of removing soil and rock is called stripping, and the process of extracting coal is called coal mining. Open-pit mining usually divides the mine field into several horizontal layers, and mines layer by layer from top to bottom, forming a stepped shape in space. This method has good working conditions and high safety, and is the coal mining method that my country focuses on developing.
[0003] Traditional mining methods require multiple equipment and multiple processes to work together, which is cumbersome and inefficient. The usual steps are: 1. Use perforation blasting and machinery to loosen and crush the rock coal in advance; 2. Use mining equipment to extract the rock coal from the whole; 3. Load it into transportation equipment and transport it to a designated location, and discharge the strippings in the transportation equipment into the storage yard according to the procedure; 4. Unload the coal at a coal washing plant or other unloading point.
[0004] Therefore, a basic base system that can cut the mined material without additional crushing and screening is urgently needed. Utility Model Content
[0005] In order to solve the defects in the prior art, the utility model provides a basic base system.
[0006] In order to solve the above technical problems, the utility model provides the following technical solutions:
[0007] The utility model provides a basic base system, comprising a base, a tooth seat and a tooth tool, wherein the upper surface of the base is inwardly concave to form a front accommodating portion and a rear accommodating portion, the front accommodating portion and the rear accommodating portion are in a front-to-back through-connection manner, the tooth seat is installed in the rear accommodating portion, and the tooth tool is installed on the tooth seat.
[0008] Preferably, the top projection of the base is rectangular, and a front protrusion is provided on the upper surface of the base, and the front protrusion is a trapezoidal structure formed by extending the upper surface along the height direction.
[0009] Preferably, the front accommodating portion has an open cylindrical profile, and has a front center axis m. The front accommodating portion includes a first accommodating surface and a second accommodating surface, and the axial lines of the first accommodating surface and the second accommodating surface are consistent with the front center axis m1 and are set at an angle β. The first accommodating surface is a semicircular arc surface structure with a radius Ra; the second accommodating surface is an annular surface structure.
[0010] Preferably, the front center axis m is inclined from low to high from the second accommodating surface toward away from the rear accommodating portion, and the front center axis m forms an angle α with the upper surface, and forms an angle γ with the length direction of the base.
[0011] Preferably, the rear accommodation portion is in the shape of a straight groove, and has a cross-sectional radius Rb and a rear central axis m1 . The rear central axis m1 is coplanar with the front central axis m and the two have an included angle α.
[0012] Preferably, the tooth seat is a hollow cylindrical structure, the first outer surface of the tooth seat is in contact with the first receiving surface; the second outer surface of the tooth seat is in contact with the second receiving surface, and the joint between the second outer surface and the second receiving surface is fixed by a metal welding process.
[0013] Preferably, the bottom of the tooth seat has an open tooth withdrawal cavity, and the tooth withdrawal cavity is communicated with the rear accommodating portion of the base.
[0014] Preferably, a through assembly hole is provided in the middle of the gear seat, the assembly hole has an assembly center axis m2, and the tooth tool is installed in the assembly hole by an outward expansion method.
[0015] Compared with the prior art, the utility model has the following beneficial effects:
[0016] The basic base system provided by the utility model adopts a lightweight and high structural strength design, and is equipped on a hard rock cutting rotor, which provides higher durability. The chisel can be easily disassembled, which improves the working comfort of the operator, reduces the risk of fatigue, and helps to achieve higher production. The ore particles are fine and uniform so that they can be directly used for further processing without additional crushing and screening, which is very suitable for truck and rail transportation. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a three-dimensional view of a basic base system of the utility model;
[0018] Figure 2 A three-dimensional view of a base in a basic base system of the utility model;
[0019] Figure 3 A top view of a base in a basic base system of the utility model;
[0020] Figure 4 for Figure 3 Full cross-sectional view of middle AA;
[0021] Figure 5 It is a top view of a basic base system of the utility model;
[0022] Figure 6 for Figure 5 Full cutaway view of the middle BB;
[0023] Figure 7 This is a front view of a rotor composed of a basic base system of the utility model;
[0024] Figure 8 This is a three-dimensional view of a rotor composed of a basic base system of the utility model. DETAILED DESCRIPTION
[0025] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.
[0026] In the description of the present invention, it should be understood that the terms "left" and "right" indicate directions or positional relationships based on the drawings in the specification. Figure 1 The orientation or positional relationship shown is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0027] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected or indirectly connected through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0028] like Figures 1 to 6 As shown, this embodiment provides a basic base system, including a base 1, a tooth seat 3 and a tooth 4. The top projection of the base 1 is rectangular, and has a length L (X axis), a size of 250 mm; a width W (Y axis), a size of 160 mm; a maximum height H (Z axis), a size of 150 mm. The base 1 has a first end face 14 and a second end face 15 in the length direction, and the front receiving portion 2 and the rear receiving portion 20 are arranged between the first end face 14 and the second end face 15.
[0029] like Figures 2 to 4As shown, a front protrusion 10 is provided on the upper surface 13 of the base 1, and the front protrusion 10 is a trapezoidal structure formed by the upper surface 13 extending in the height direction. The trapezoidal structure includes a first side surface 11 close to the first end surface 14, and a second side surface 12 close to the second end surface 15. The upper surface 13 of the base 1 is inwardly recessed to form a front receiving portion 2 and a rear receiving portion 20, and the front receiving portion 2 and the rear receiving portion 20 are connected in a front-to-back through manner. Most of the front receiving portion 2 is located in the front protrusion 10, and the front receiving portion 2 is an open cylindrical profile, and the front receiving portion 2 has a front center axis m.
[0030] Specifically, the front accommodating portion 2 includes a first accommodating surface 21 and a second accommodating surface 22. The axis of the first accommodating surface 21 and the second accommodating surface 22 is consistent with the front center axis m and the two are arranged at an angle β, and the angle β is 90°. The first accommodating surface 21 is a semicircular arc surface structure with a radius Ra and a size of 50 mm; the second accommodating surface 22 is a toroidal surface structure.
[0031] Specifically, the front center axis m is inclined from low to high from the second accommodating surface toward away from the rear accommodating portion, and the front center axis m forms an angle α with the upper surface 13, which is 40°; the front center axis m forms an angle γ with the length direction of the base, which is 7°.
[0032] Specifically, the rear accommodation portion 20 is in the shape of a straight groove, and has a cross-sectional radius Rb and a rear central axis m1 . The cross-sectional radius Rb is 30 mm, and the rear central axis m1 is coplanar with the front central axis m and the two have an included angle α.
[0033] like Figure 5 to Figure 6 As shown, the gear seat 3 is installed in the rear accommodating portion 20, and the gear seat 3 is a hollow cylindrical structure. The first outer surface 30 of the gear seat 3 is in contact with the first accommodating surface 21; the second outer surface 31 of the gear seat 3 is consistent with the second accommodating surface 22, and the joint between the second outer surface 31 and the second accommodating surface 22 is fixed by a metal welding process.
[0034] The bottom of the tooth seat 3 has an open tooth withdrawal cavity 32, and the tooth withdrawal cavity 32 is connected to the rear accommodating portion 20 of the base 1. A through assembly hole 33 is provided in the middle of the tooth seat 3, and the assembly hole 33 has an assembly center axis m2, and the assembly center axis m2 coincides with the front center axis m. The tooth 4 is installed in the assembly hole 33 by an external expansion method. A carbide head 5 is welded to the top of the chisel 4 by a brazing process, which is the part that directly crushes the ground material or ore. There is a height H1 from the carbide head 5 to the mounting surface 16 of the base 1, and the size is 240mm. The height H1 is the working torque. A shorter working torque design can increase the cutting force of the basic base system, so that it can adapt to the crushing requirements of hard rock layers, help expand the working range of mining machinery, achieve multi-purpose use of one machine, save construction costs for customers, and improve work efficiency.
[0035] The basic base system provided in the present application is usually used in coal mining and mining occasions. Therefore, the chisel 4 needs to be replaced after its service life is reached. The disassembly tool will occupy the rear accommodation portion 20 and the tooth withdrawal cavity 32 along the X-axis direction to strike and eject the tooth 4.
[0036] like Figure 7 and Figure 8 As shown, the basic base system provided in the present application is arranged on the cylindrical drum 6 according to a set rule to form a cutting rotor. Specifically, two groups of basic base systems are arranged on the outer surface of the drum 6 in a cylindrical spiral line, and the two groups of basic base systems have a set distance in the axial direction of the drum. The ejection plate 7 is arranged on the outer surface of the drum 6 at intervals and is located between the two groups of basic base systems. In addition, each pair of basic base systems in the two groups of basic base systems is staggered in the circumferential direction of the cylinder. When working, the cutting rotor rotates rapidly around the circumferential direction of the drum (i.e., the arrow direction A), and the chisel 4 cuts and crushes the ground material or ore, so that the cut objects are concentrated from both sides to the middle. After being collected in the middle, they are transported to the transmission belt of the mechanical equipment by the discharge surface 70 of the ejection plate 7, and then transported to the material pile or transport truck.
[0037] As can be seen from the above, the basic base system provided by the present application adopts a lightweight and high structural strength design, and is equipped on a hard rock cutting rotor, which provides higher durability. The chisel can be easily disassembled, which improves the working comfort of the operator, reduces the risk of fatigue, and helps to achieve higher production. The ore particles are fine and uniform so that they can be directly used for further processing without additional crushing and screening, which is very suitable for truck and rail transportation.
[0038] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A basic base system, characterized in that: The invention comprises a base (1), a tooth seat (3) and a tooth tool (4); the upper surface (13) of the base (1) is inwardly recessed to form a front accommodating portion (2) and a rear accommodating portion (20); the front accommodating portion (2) and the rear accommodating portion (20) are connected in a front-to-back through-connection manner; the tooth seat (3) is installed in the rear accommodating portion (20), and the tooth tool (4) is installed on the tooth seat (3).
2. The basic base system according to claim 1, characterized in that: The base (1) is rectangular in top view, and a front protrusion (10) is provided on the upper surface (13) of the base (1). The front protrusion (10) is a trapezoidal structure formed by extending the upper surface (13) in the height direction.
3. The basic base system according to claim 1, characterized in that: The front accommodating portion (2) has an open cylindrical profile, the front accommodating portion (2) has a front central axis m, the front accommodating portion (2) comprises a first accommodating surface (21) and a second accommodating surface (22), the axis lines of the first accommodating surface (21) and the second accommodating surface (22) are consistent with the front central axis m and the two are arranged at an angle β, the first accommodating surface (21) is a semicircular arc surface structure with a radius Ra; the second accommodating surface (22) is an annular surface structure.
4. The basic base system according to claim 3, characterized in that: The front center axis m is inclined from low to high from the second accommodation surface toward the direction away from the rear accommodation portion, and the front center axis m forms an angle α with the upper surface (13), and the front center axis m forms an angle γ with the length direction of the base.
5. The basic base system according to claim 1, characterized in that: The rear accommodation portion (20) is in the shape of a straight groove, and has a cross-sectional radius Rb and a rear central axis m1, wherein the rear central axis m1 is coplanar with the front central axis m and the two have an included angle α.
6. The basic base system according to claim 1, characterized in that: The tooth seat (3) is a hollow cylindrical structure; a first external surface (30) of the tooth seat (3) is in contact with a first receiving surface (21); a second external surface (31) of the tooth seat (3) is in contact with a second receiving surface (22); and a joint between the second external surface (31) and the second receiving surface (22) is fixed by a metal welding process.
7. The basic base system according to claim 1, characterized in that: The bottom of the tooth seat (3) is provided with an open tooth withdrawal cavity (32), and the tooth withdrawal cavity (32) is connected to the rear accommodation portion (20) of the base (1).
8. The basic base system according to claim 1, characterized in that: A through assembly hole (33) is provided in the middle of the tooth seat (3), the assembly hole (33) having an assembly center axis m2, and the tooth tool (4) is installed in the assembly hole (33) in an outward expansion manner.