Mechanical slag removal device capable of discharging slag in front of furnace
By designing a mechanical slag removal device for slag discharge in front of the furnace, and using the coordinated work of multiple components, automated slag removal and crushing treatment are achieved, solving the problems of low slag removal efficiency, high residue temperature and untimely crushing treatment in the prior art, and improving the efficiency and safety of the equipment.
Patent Information
- Application Number
- CN202421279331.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-05
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-06-05
AI Technical Summary
The existing slag removal device has low efficiency and high residue temperature, which can easily cause harm to staff, and is difficult to crush and treat in time, affecting the efficiency of use.
A mechanical slag removal device for slag discharge in front of the furnace is designed, including components such as combustion furnace, inlet port, gas pipe, fan, exhaust pipe, ignition mechanism, thermometer, feed tank, combustion net, insulation board, hydraulic rod, cleaning brush, roller, conveyor belt, crushing box, motor and gear. Through the coordinated work of these components, automatic slag removal and crushing treatment are realized.
It improves the efficiency of slag removal, reduces the labor intensity of staff, reduces the cost of input, enhances the practicality and market competitiveness of equipment, and ensures safety.
Smart Images

Figure CN222597759U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of slag removal devices, in particular to a mechanical slag removal device for slag removal in front of a furnace. Background Art
[0002] Combustion furnaces, boilers, etc. need to burn dyes to obtain heat energy, and then use the heat energy to heat the medium. During the combustion process, the dyes will gradually turn into slag. This part of the slag needs to be discharged from the furnace body regularly so that the dye can be refilled to maintain heating. During the use of the combustion furnace, it is necessary to remove the slag.
[0003] When the existing slag removal devices are installed and used, most of them are manually removed by staff, which has low efficiency. At the same time, the temperature of the residue is high, which can easily cause harm to the staff. The residue cannot be crushed in time, which brings certain adverse effects to people's use process. In order to solve the shortcomings of the existing technology, we propose a mechanical slag removal device for slag removal in front of the furnace. Utility Model Content
[0004] The main purpose of the utility model is to provide a mechanical slag removal device for slag discharge in front of a furnace, which can effectively solve the problems in the background technology.
[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0006] A mechanical slag removal device for slag discharge in front of a furnace comprises a combustion furnace, a material inlet is arranged on the side of the combustion furnace, a gas pipe is arranged on the side of the combustion furnace, a fan and an exhaust pipe are arranged on the upper surface of the combustion furnace, an ignition mechanism is arranged on the side of the combustion furnace, a temperature measuring instrument is arranged on the side of the combustion furnace, a feeding trough is arranged below the combustion furnace, a combustion net is arranged inside the combustion furnace, a first motor is arranged on the side of the feeding trough, a roller is arranged inside the feeding trough, a conveyor belt is arranged on the outside of the roller, and the material of the conveyor belt is metal.
[0007] Preferably, an insulation plate is provided on the side of the combustion furnace, a cleaning brush is provided inside the combustion furnace, a hydraulic rod is provided between the cleaning brush and the combustion furnace, and there are two groups of hydraulic rods. A crushing box is provided on the side of the combustion furnace, a second motor is provided on the side of the crushing box, a crushing rod is provided inside the crushing box, a gear is provided on the outer side of one end of the crushing rod, and a collection box is provided below the crushing box.
[0008] Preferably, the feed inlet is detachably connected to the combustion furnace, the gas pipe is detachably connected to the combustion furnace, the fan is detachably connected to the combustion furnace, and the exhaust pipe is detachably connected to the combustion furnace.
[0009] Preferably, the ignition mechanism is detachably connected to the combustion furnace, the temperature meter is detachably connected to the combustion furnace, the feed trough is detachably connected to the combustion furnace, the combustion net is detachably connected to the combustion furnace, the first motor is detachably connected to the feed trough, the roller is detachably connected to the feed trough, and the conveyor belt is detachably connected to the roller.
[0010] Preferably, the insulation plate is detachably connected to the combustion furnace, the cleaning brush is detachably connected to the combustion furnace via a provided hydraulic rod, the crushing box is detachably connected to the feeding trough, and the second motor is detachably connected to the crushing box.
[0011] Preferably, the pulverizing rod is detachably connected to the pulverizing box, the gear is detachably connected to the pulverizing rod, and the collecting box is detachably connected to the pulverizing box.
[0012] Beneficial Effects
[0013] Compared with the prior art, the utility model has the following beneficial effects:
[0014] 1. In the utility model, the combustible material is transported to the interior of the combustion furnace through the provided feed inlet, the natural gas is transported to the interior of the combustion furnace through the provided gas pipe, the components are ignited through the provided ignition mechanism, the ignited gas is transported to the top of the combustion net through the provided fan to burn the combustible material, the exhaust gas generated by the combustion is discharged through the provided exhaust pipe, and the internal temperature of the combustion furnace is monitored by the provided thermometer.
[0015] 2. In the utility model, the combustion furnace is sealed by the provided insulation plate to prevent heat loss and protect the cleaning brush at the same time. When it is necessary to remove slag from the surface of the combustion net, the insulation plate is taken out, and the cleaning brush is pushed to move inside the combustion furnace by the provided hydraulic rod to clean the residue on the surface of the combustion net. The roller and the conveyor belt are controlled to rotate by the provided first motor to transport the cleaned residue to the inside of the crushing box. The crushing rod is controlled to rotate by the provided second motor and gear to crush the residue, and the residue is collected by the provided collection box. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 It is a schematic diagram of the internal structure of the utility model;
[0018] Figure 3 It is a schematic diagram of the structure of the slag removal device of the utility model;
[0019] Figure 4 It is a schematic diagram of the structure of the conveying device of the utility model;
[0020] Figure 5 It is a schematic diagram of the structure of the pulverizing device of the utility model.
[0021] In the figure: 1. combustion furnace; 2. feeding port; 3. gas pipe; 4. fan; 5. exhaust pipe; 6. ignition mechanism; 7. thermometer; 8. feeding trough; 9. combustion net; 10. first motor; 11. roller; 12. conveyor belt; 13. insulation board; 14. hydraulic rod; 15. crushing box; 16. second motor; 17. gear; 18. collection box; 19. crushing rod; 20. cleaning brush. DETAILED DESCRIPTION
[0022] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0023] like Figure 1-Figure 5 As shown, a mechanical slag removal device for slag discharge in front of a furnace comprises a combustion furnace 1, a gas pipe 3 is arranged on the side of the combustion furnace 1, natural gas is transported to the interior of the combustion furnace 1 through the arranged gas pipe 3, an ignition mechanism 6 is arranged on the side of the combustion furnace 1, a fan 4 is arranged above the combustion furnace 1, an exhaust pipe 5 is arranged on the upper surface of the combustion furnace 1, the gas is ignited by the arranged ignition mechanism 6, a feeding port 2 is arranged on the side of the combustion furnace 1, a combustion net 9 is arranged inside the combustion furnace 1, the feeding port 2 is convenient for staff to transport the combustion material to the top of the combustion net 9, the ignited gas is transported to the top of the combustion net 9 through the arranged fan 4 to burn the combustion material, a thermometer 7 is arranged on the side of the combustion furnace 1, the temperature inside the combustion furnace 1 is monitored by the arranged thermometer 7, a feeding trough 8 is arranged below the combustion furnace 1, a first motor 10 is arranged on the side of the feeding trough 8, a roller 11 is arranged inside the feeding trough 8, and a first motor 10 is arranged on the side of the feeding trough 8. A conveyor belt 12 is arranged on the outside of the roller 11, an insulation plate 13 is arranged inside the combustion furnace 1, a cleaning brush 20 is arranged on the inside of the combustion furnace 1, and a hydraulic rod 14 is arranged between the cleaning brush 20 and the combustion furnace 1. When it is necessary to remove slag from the surface of the combustion net 9, the insulation plate 13 is taken out, and the cleaning brush 20 is controlled by the hydraulic rod 14 to move inside the combustion furnace 1, so that the residue on the surface of the combustion net 9 is cleaned, and the roller 11 and the conveyor belt 12 are controlled to rotate by the first motor 10, so that the cleaned residue is transported to the inside of the crushing box 15 for crushing, and a second motor 16 is arranged on the side of the crushing box 15, and a crushing rod 19 is arranged inside the crushing box 15, and a gear 17 is arranged on the outside of one end of the crushing rod 19, and a collecting box 18 is arranged inside the lower part of the crushing box 15. The crushing rod 19 is controlled to rotate by the second motor 16 and the gear 17, and the residue is crushed and collected by the collecting box 18.
[0024] How it works
[0025] It should be noted that the utility model is a mechanical slag removal device for slag removal in front of a furnace. When in use, the gas pipe 3 is connected to the gas equipment, the exhaust pipe 5 is connected to the exhaust gas treatment equipment, the natural gas is transported to the interior of the combustion furnace 1 through the arranged gas pipe 3, the gas is ignited through the arranged ignition mechanism 6, the staff is convenient to transport the combustion material to the top of the combustion net 9 through the arranged feeding port 2, the ignited gas is transported to the top of the combustion net 9 through the arranged fan 4 to burn the combustion material, the temperature inside the combustion furnace 1 is monitored through the arranged thermometer 7, and when it is necessary to remove slag from the surface of the combustion net 9 , take out the insulation board 13, control the cleaning brush 20 to move inside the combustion furnace 1 through the hydraulic rod 14, so as to clean the residue on the surface of the combustion net 9, and control the roller 11 and the conveyor belt 12 to rotate through the first motor 10, so as to transport the cleaned residue to the inside of the crushing box 15 for crushing, and control the crushing rod 19 to rotate through the second motor 16 and the gear 17 to crush the residue, and collect it through the collection box 18, which greatly reduces the labor intensity of the staff, facilitates the operation of the workers, improves the practicability of the equipment, reduces the investment cost, and improves the market competition advantage.
[0026] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A mechanical slag removal device for slag removal in front of a furnace, comprising a combustion furnace (1), characterized in that: The combustion furnace (1) is provided with a material inlet (2) on the side thereof, a gas pipe (3) on the side thereof, a fan (4) and an exhaust pipe (5) on the upper surface thereof, an ignition mechanism (6) on the side thereof, a temperature measuring instrument (7) on the side thereof, a feeding trough (8) on the lower portion thereof, a combustion net (9) on the inside thereof, a first motor (10) on the side thereof, a roller (11) on the inside thereof, a conveyor belt (12) on the outer side thereof, and the conveyor belt (12) is made of metal.
2. A mechanical slag removal device for slag discharge in front of a furnace according to claim 1, characterized in that: A heat preservation plate (13) is arranged on the side of the combustion furnace (1), a cleaning brush (20) is arranged inside the combustion furnace (1), a hydraulic rod (14) is arranged between the cleaning brush (20) and the combustion furnace (1), and the number of the hydraulic rod (14) is two groups, a crushing box (15) is arranged on the side of the combustion furnace (1), a second motor (16) is arranged on the side of the crushing box (15), a crushing rod (19) is arranged inside the crushing box (15), a gear (17) is arranged on the outer side of one end of the crushing rod (19), and a collection box (18) is arranged below the crushing box (15).
3. The mechanical slag removal device for slag discharge in front of a furnace according to claim 1, characterized in that: The feed port (2) is detachably connected to the combustion furnace (1), the gas pipe (3) is detachably connected to the combustion furnace (1), the fan (4) is detachably connected to the combustion furnace (1), and the exhaust pipe (5) is detachably connected to the combustion furnace (1).
4. The mechanical slag removal device for slag discharge in front of a furnace according to claim 1, characterized in that: The ignition mechanism (6) is detachably connected to the combustion furnace (1), the temperature measuring instrument (7) is detachably connected to the combustion furnace (1), the feeding trough (8) is detachably connected to the combustion furnace (1), the combustion net (9) is detachably connected to the combustion furnace (1), the first motor (10) is detachably connected to the feeding trough (8), the roller (11) is detachably connected to the feeding trough (8), and the conveyor belt (12) is detachably connected to the roller (11).
5. The mechanical slag removal device for slag discharge in front of a furnace according to claim 2, characterized in that: The heat preservation plate (13) is detachably connected to the combustion furnace (1), the cleaning brush (20) is detachably connected to the combustion furnace (1) via a provided hydraulic rod (14), the crushing box (15) is detachably connected to the feeding trough (8), and the second motor (16) is detachably connected to the crushing box (15).
6. The mechanical slag removal device for slag discharge in front of a furnace according to claim 2, characterized in that: The crushing rod (19) is detachably connected to the crushing box (15), the gear (17) is detachably connected to the crushing rod (19), and the collecting box (18) is detachably connected to the crushing box (15).