Cutting device for engineering material detection

By designing a cutting device including a workbench, push rod assembly, cutting assembly and fixing assembly, the problems of inconsistent cutting length and low detection efficiency in the prior art are solved, fixed-length cutting and automated detection are realized, and the accuracy and efficiency of detection are improved.

CN222599189UActive Publication Date: 2025-03-11江伟
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Patent Information

Application Number
CN202420869548.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-24
Publication Date
2025-03-11
Estimated Expiration
2034-04-24

AI Technical Summary

Technical Problem

The existing cutting devices for engineering materials detection cannot cut the test samples in a fixed length, resulting in inconsistent length of each cutting, affecting the accuracy of detection; and most of them are manual feeding and picking up materials, with low detection efficiency, cumbersome fixed limit operation and long time.

Method used

A cutting device including a workbench, a push rod assembly, a cutting assembly and a fixing assembly is designed. Through the cooperation of the second electric telescopic rod and the limiting block, automatic conveying and positioning and cutting of the steel bars is achieved; the intermittent contact mechanism between the cam and the elastic member is achieved to fix and automatic feeding of the steel bars.

Benefits of technology

The fixed-length cutting of the test samples is achieved, which improves the accuracy and efficiency of detection; through the automated feeding and cutting process, the time and complexity of manual operation are reduced, and the detection efficiency is significantly improved.

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Abstract

The utility model discloses a cutting device for engineering material detection, which belongs to the technical field of cutting devices and comprises a workbench, two groups of push rod components are vertically arranged at two ends of the workbench, two sections of pipelines are arranged on the surface of the workbench and can allow a reinforcing steel bar body to pass through, and a cutting component and a fixing component are sequentially arranged between the two groups of push rod components; the cutting assembly comprises a U-shaped frame, a first electric telescopic rod is arranged in the U-shaped frame, and a cutting knife is rotationally arranged at the bottom end of the first electric telescopic rod. The fixing assembly comprises a fixing plate, the bottom end of the fixing plate is in contactable connection with the workbench through an elastic piece, a cam is rotationally arranged at the top end of the fixing plate, and the cam rotates to make the bottom end of the fixing plate in intermittent contact with the workbench. The conveying table is arranged beside the workbench, and the steel bar body can be conveyed to the workbench. The push rod assembly pushes the steel bar body to the fixing assembly, then the cutting assembly is used for cutting the steel bar body, and the steel bar body and the detection sample enter the waste frame and the sample frame correspondingly.
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Description

Technical Field

[0001] The utility model relates to the technical field of cutting devices, in particular to a cutting device for detecting engineering materials. Background Art

[0002] Engineering material testing refers to the testing and analysis of various materials used in construction projects to ensure that their quality meets national and industry standards and can meet the use requirements of construction projects. Engineering material testing includes the following: building material testing, foundation testing, on-site entity testing, on-site monitoring and measurement, construction project combustion performance testing, certification services, etc. In short, engineering material testing is an indispensable part of construction projects. By testing and analyzing various materials used in construction projects, the quality and safety of construction projects can be guaranteed, and the reliability and durability of projects can be improved.

[0003] Among them, steel bars are the most commonly used type of engineering materials. Steel bars have good plasticity and toughness and can withstand large tensile and compressive stresses. In concrete, steel bars are closely combined with concrete to jointly withstand external loads. Steel bars are widely used in various construction projects, such as houses, bridges, tunnels, roads, etc. In construction projects, steel bars are usually used to construct reinforced concrete structures, such as beams, slabs, columns and other components.

[0004] Steel bars should be inspected and accepted in batches during testing. Each batch consists of steel bars of the same brand, furnace number, and specification. When checking weight deviation, select any 5 steel bars from each batch, and then cut a test sample from different steel bars, for a total of 5 test samples, with a length of not less than 500mm (530mm to 550mm is recommended) for weight deviation test. The cut of the test piece should be smooth and perpendicular to the length direction. When sampling, the steel bars need to be cut and intercepted, and a cutting device is required.

[0005] Existing cutting devices for engineering material testing cannot cut test samples to a fixed length, resulting in different cutting lengths each time, affecting test accuracy. In addition, most of the materials are fed and taken out manually, and the testing is done one by one, which has low testing efficiency. The fixed limit operation of the steel bars is cumbersome and time-consuming, affecting the testing efficiency. Utility Model Content

[0006] In order to solve the technical problems that the above-mentioned existing cutting devices for engineering material testing are unable to cut the test samples to a fixed length, resulting in different cutting lengths each time, affecting the detection accuracy; and most of the materials are fed and taken out manually, and the detection efficiency is low, and the fixed limit operation of the steel bars is cumbersome and time-consuming, which affects the detection efficiency, the utility model provides a cutting device for engineering material testing.

[0007] A cutting device for engineering material testing comprises a workbench, two sets of push rod assemblies are perpendicularly arranged at both ends of the workbench, two sections of pipes are arranged on the workbench tabletop to accommodate the passage of a steel bar body, and a cutting assembly and a fixing assembly are arranged in sequence between the two sets of push rod assemblies; the cutting assembly comprises a U-shaped frame, a first electric telescopic rod is arranged inside the U-shaped frame, and a cutting knife is rotatably arranged at the bottom end of the first electric telescopic rod; the fixing assembly comprises a fixing plate, the bottom end of the fixing plate is contactably connected to the workbench through an elastic member, a cam is rotatably arranged at the top end of the fixing plate, and the rotation of the cam can make the bottom end of the fixing plate intermittently contact with the workbench; a conveying platform is arranged next to the workbench to convey the steel bar body to the workbench.

[0008] Preferably, a small groove is provided on the workbench table top to position the steel bar body. A sample frame and a waste frame are also placed next to the workbench. Both sets of push rod assemblies include a vertical plate and a second electric telescopic rod. The vertical plate is fixedly arranged on the outer wall of the workbench, and the second electric telescopic rod is fixedly arranged on the inner wall of the vertical plate.

[0009] Preferably, a limit block is fixedly provided at the outer end of the second electric telescopic rod close to the conveying platform, and the limit block includes a base plate, and the lower end of the base plate can slide inside the small groove. An annular pressure block is provided on the upper end of the base plate and the inner wall of the fixed plate, which can limit and fix the upper half of the steel bar body. A push plate is fixedly provided at the outer end of the other second electric telescopic rod, which can push the cut steel bar body into the sample frame.

[0010] Preferably, one of the two pipe sections is arranged between the cutting assembly and the fixing assembly, and the length is preferably between 500 mm and 550 mm, and the other pipe section is arranged between the cutting assembly and the limit block.

[0011] Preferably, the U-shaped frame is fixedly arranged on the workbench desktop, and limiting grooves are arranged on both side walls of the U-shaped frame. A first electric telescopic rod is fixedly arranged on the top wall of the U-shaped frame, and a connecting plate is arranged at the bottom end of the first electric telescopic rod. A rotating shaft is arranged through the connecting plate, and one end of the rotating shaft is arranged at the output end of the first driving motor, and a cutting knife is fixedly arranged at the other end. Both ends of the connecting plate can slide up and down inside the limiting groove.

[0012] Preferably, a group of large grooves and a group of side panels are symmetrically arranged on the workbench desktop, a group of slide grooves are symmetrically arranged on the inner walls of the side panels, the bottom end of the elastic member is fixedly arranged on the bottom wall of the large groove, the elastic member is preferably a plurality of groups of springs, a fixed plate is fixedly arranged on the top of the elastic member, and both side ends of the fixed plate can slide up and down inside the slide groove.

[0013] Preferably, a cross bar is fixedly arranged between a group of side plates, a movable groove is arranged at the top of the fixed plate, the cross bar is provided with a second drive motor through a mounting frame, and the cam is arranged at the output end of the second drive motor.

[0014] Preferably, when the cam rotates to contact the movable groove, the fixed plate is in a stressed state and pressed downward, and the elastic member is in a compressed state. At this time, the bottom end of the fixed plate contacts the workbench table top. When the cam rotates away from the movable groove, the fixed plate is not stressed, and the elastic member rebounds to a normal state. At this time, the gap between the bottom end of the fixed plate and the workbench table top can accommodate the passage of the steel bar body.

[0015] Preferably, the conveying platform is arranged at an angle, and is preferably an intermittent conveying system, with its inclined lower end arranged above the small groove to facilitate intermittent feeding of the conveying platform.

[0016] Compared with the prior art, the beneficial effects of the utility model are as follows: the conveying table feeds the material to the workbench table, and under the push of the push rod assembly, the inner end of the steel bar body reaches the fixed assembly along the inside of the pipe, and under the rotation of the cam, the steel bar body is intermittently fixed, and then the cutting assembly is used to cut the steel bar body. After cutting, the cam moves away from the fixed plate, the fixed plate moves up, and the steel bar body and the test sample enter the waste frame and the sample frame respectively under the push of the second electric telescopic rod. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a front view schematic diagram of the structure of the utility model;

[0018] Figure 2 It is a top view schematic diagram of the structure of the utility model;

[0019] Figure 3 This is a side view of the cutting assembly 3 of the utility model.

[0020] Figure 4 It is a side view schematic diagram of the fixing assembly 4 of the utility model;

[0021] Figure 5 It is a schematic diagram of the limit block 17 of the utility model;

[0022] Figure 6 It is a schematic diagram of the structure A of the utility model;

[0023] Figure 7 It is a schematic diagram of partial structure B of the utility model.

[0024] In the figure: 1. workbench; 2. push rod assembly; 3. cutting assembly; 4. fixing assembly; 5. pipeline; 6. steel bar body; 7. U-shaped frame; 8. first electric telescopic rod; 9. cutting knife; 10. fixing plate; 11. elastic member; 12. cam; 13. conveying platform; 14. vertical plate; 15. second electric telescopic rod; 16. small groove; 17. limit block; 18. bottom plate; 19. circular ring pressure block; 20. push plate; 21. sample frame; 22. waste frame; 23. limit groove; 24. connecting plate; 25. rotating shaft; 26. first driving motor; 27. large groove; 28. side plate; 29. ​​slide groove; 30. cross bar; 31. movable groove; 32. second driving motor. DETAILED DESCRIPTION

[0025] In order to enable those skilled in the art to better understand the solution of the utility model, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is only a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the utility model.

[0026] It should be noted that the terms "first", "second", etc. in the specification and claims of the utility model and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the data used in this way can be interchanged where appropriate, so as to describe the embodiments of the utility model described here. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device that includes a series of steps or units is not necessarily limited to those steps or units clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.

[0027] In the present invention, the terms "upper", "lower", "left", "right", "front", "back", "top", "bottom", "inside", "outside", "middle", "vertical", "horizontal", "lateral", "longitudinal" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings. These terms are mainly used to better describe the present invention and its embodiments, and are not used to limit the indicated devices, elements or components to have a specific orientation, or to be constructed and operated in a specific orientation.

[0028] In addition, some of the above terms may be used to express other meanings in addition to indicating orientation or positional relationship. For example, the term "on" may also be used to express a certain dependency or connection relationship in some cases. For those of ordinary skill in the art, the specific meanings of these terms in this utility model can be understood according to the specific circumstances. In addition, the term "plurality" should mean two or more than two.

[0029] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present utility model can be combined with each other. Figure 1-Figure 7 The utility model is described in detail in conjunction with the embodiments.

[0030] A cutting device for engineering material testing includes a workbench 1. A small groove 16 is provided on the tabletop of the workbench 1, which can play a positioning role for a steel bar body 6. The bottom of the steel bar body 6 is just above the small groove 16, and then moves along the direction of the small groove 16. A conveying platform 13 is provided next to the workbench 1, which can convey the steel bar body 6 to the workbench 1. The conveying platform 13 is inclined, and is preferably an intermittent conveying system, and its inclined lower end is arranged above the small groove 16, which is convenient for intermittent feeding of the conveying platform 13. The steel bar body 6 falls intermittently on the tabletop of the workbench 1 below along the conveying platform 13 in sequence, realizing automatic feeding.

[0031] Two sets of push rod assemblies 2 are perpendicularly arranged at both ends of the workbench 1, and a cutting assembly 3 and a fixing assembly 4 are arranged in sequence between the two sets of push rod assemblies 2. The two sets of push rod assemblies 2 each include a vertical plate 14 and a second electric telescopic rod 15. The vertical plate 14 is fixedly arranged on the outer wall of the workbench 1, and the second electric telescopic rod 15 is fixedly arranged on the inner wall of the vertical plate 14. When in use, the second electric telescopic rod 15 is started to realize automatic telescopic extension, thereby playing the role of pushing the steel bar body 6 to move.

[0032] A limit block 17 is fixedly arranged at the outer end of the second electric telescopic rod 15 near the conveying platform 13. The limit block 17 includes a bottom plate 18. The lower end of the bottom plate 18 can slide inside the small groove 16. The upper end of the bottom plate 18 is provided with a circular ring pressure block 19, which can limit and fix the upper half of the steel bar body 6. After the steel bar body 6 falls into the small groove 16 from the conveying platform 13, the second electric telescopic rod 15 is started to drive the limit block 17 to push the steel bar body 6 to move to the left until the inner end of the steel bar body 6 contacts the fixed plate 10 and abuts against each other. The bottom plate 18 is close to the side of the steel bar body 6, and the circular ring pressure block 19 is close to the surface of the upper half of the steel bar body 6, which plays a role in fixing and limiting the outer end of the steel bar body 6.

[0033] Two sections of pipes 5 are arranged on the tabletop of the workbench 1, which can accommodate the passage of the steel bar body 6. The small groove 16 is arranged inside the two sections of pipes 5. One section of the pipe 5 away from the conveying platform 13 is arranged between the cutting component 3 and the fixing component 4, and the length is preferably between 500mm-550mm, which is a length that is more suitable for the steel bar inspection sample. The other section of the pipe 5 is arranged between the cutting component 3 and the limit block 17. The steel bar body 6 enters the pipe 5 under the pushing action of the limit block 17 and moves along the direction of the pipe 5. The pipe 5 can play a fixed limit role on the steel bar body 6 when cutting to prevent it from sliding.

[0034] The fixing assembly 4 includes a fixing plate 10, and a circular pressure block 19 is arranged on the inner wall of the fixing plate 10, which can limit and fix the upper half of the steel bar body 6. The bottom end of the fixing plate 10 is contactably connected with the workbench 1 through an elastic member 11. A cam 12 is rotatably arranged on the top end of the fixing plate 10. The rotation of the cam 12 can make the bottom end of the fixing plate 10 intermittently contact with the workbench 1.

[0035] A group of large grooves 27 and a group of side panels 28 are symmetrically arranged on the tabletop of the workbench 1. A group of slide grooves 29 are symmetrically arranged on the inner wall of the side panels 28. The bottom end of the elastic member 11 is fixedly arranged on the bottom wall of the large groove 27. The elastic member 11 is preferably a plurality of groups of springs. A fixed plate 10 is fixedly arranged on the top of the elastic member 11. Both sides of the fixed plate 10 can slide up and down inside the slide groove 29. A cross bar 30 is fixedly arranged between a group of side panels 28. A movable groove 31 is arranged on the top of the fixed plate 10. The cross bar 30 is provided with a second drive motor 32 through a mounting frame. The cam 12 is arranged at the output end of the second drive motor 32.

[0036] When the inner end of the steel bar body 6 reaches the right side of the fixed plate 10, the time is preset at this time, the cam 12 just rotates to contact with the movable groove 31, the fixed plate 10 is in a stressed state and pressed downward, and the downward pressure makes the elastic member 11 in a compressed state. At this time, the bottom end of the fixed plate 10 is in contact with the table top of the workbench 1, and the inner end of the steel bar body 6, under the push of the second electric telescopic rod 15, applies force to the right side surface of the fixed plate 10 and resists each other. Since the inner wall of the fixed plate 10 is provided with a circular ring pressure block 19, the circular ring pressure block 19 can fix the upper surface of the inner end of the steel bar body 6.

[0037] At this time, the cutting assembly 3 is started to cut the steel bar body 6 to intercept the test sample. The cutting assembly 3 includes a U-shaped frame 7, which is fixedly arranged on the tabletop of the workbench 1, and the two side walls of the U-shaped frame 7 are provided with limit grooves 23, and the top wall of the U-shaped frame 7 is fixedly provided with a first electric telescopic rod 8, and the bottom end of the first electric telescopic rod 8 is provided with a connecting plate 24, and a rotating shaft 25 is provided through the connecting plate 24, and one end of the rotating shaft 25 is provided at the output end of the first driving motor 26, and the other end is fixedly provided with a cutting knife 9, and the two ends of the connecting plate 24 can slide up and down inside the limit groove 23.

[0038] During cutting, the first electric telescopic rod 8 is turned on to drive the connecting plate 24 to move downward along the direction of the limiting groove 23. At the same time, the first driving motor 26 is started to drive the cutting knife 9 to rotate and cut the steel bar body 6. The limiting groove 23 enhances the stability during cutting and makes the incision smooth.

[0039] After the test sample is cut, when the cam 12 just rotates away from the movable groove 31, the fixed plate 10 is not subjected to force, and the elastic member 11 rebounds to a normal state. At this time, the fixed plate 10 moves upward until the gap between the bottom end of the fixed plate 10 and the table top of the workbench 1 can accommodate the steel bar body 6. The test sample of the cut steel bar body 6 and the waste are pushed to the left along the direction of the small groove 16 by the limit block 17 and the second electric telescopic rod 15.

[0040] Since a sample frame 21 and a waste frame 22 are placed beside the workbench 1, a push plate 20 is fixedly arranged at the outer end of another second electric telescopic rod 15, which can push the cut steel bar body 6 into the sample frame 21. The leftmost push rod assembly 2 pushes the test sample into the sample frame 21, and the waste continues to move to the left along the small groove 16 until it falls into the waste frame 22.

[0041] The above description is only the preferred embodiment of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A cutting device for testing engineering materials, comprising a workbench (1), two sets of push rod assemblies (2) are arranged perpendicularly to each other at both ends of the workbench (1), characterized in that: Two sections of pipes (5) are arranged on the tabletop of a workbench (1) to accommodate the passage of a steel bar body (6); a cutting assembly (3) and a fixing assembly (4) are arranged in sequence between the two push rod assemblies (2); the cutting assembly (3) comprises a U-shaped frame (7); a first electric telescopic rod (8) is arranged inside the U-shaped frame (7); a cutting knife (9) is rotatably arranged at the bottom end of the first electric telescopic rod (8); the fixing assembly (4) comprises a fixing plate (10); the bottom end of the fixing plate (10) is contactably connected to the workbench (1) through an elastic member (11); a cam (12) is rotatably arranged at the top end of the fixing plate (10); the rotation of the cam (12) can make the bottom end of the fixing plate (10) intermittently contact with the workbench (1); a conveying platform (13) is arranged next to the workbench (1) to convey the steel bar body (6) to the workbench (1).

2. A cutting device for engineering material detection according to claim 1, characterized in that: A small groove (16) is arranged on the tabletop of the workbench (1) to play a positioning role for the steel bar body (6). A sample frame (21) and a waste frame (22) are also placed next to the workbench (1). Both sets of push rod assemblies (2) include a vertical plate (14) and a second electric telescopic rod (15). The vertical plate (14) is fixedly arranged on the outer wall of the workbench (1), and the second electric telescopic rod (15) is fixedly arranged on the inner wall of the vertical plate (14).

3. A cutting device for engineering material detection according to claim 2, characterized in that: A limit block (17) is fixedly arranged at the outer end of the second electric telescopic rod (15) close to the conveying platform (13), and the limit block (17) includes a bottom plate (18). The lower end of the bottom plate (18) can slide inside the small groove (16), and the upper end of the bottom plate (18) and the inner wall of the fixed plate (10) are both provided with an annular pressure block (19), which can play a role in limiting and fixing the upper half of the steel bar body (6). Another push plate (20) is fixedly arranged at the outer end of the second electric telescopic rod (15), which can push the cut steel bar body (6) into the sample frame (21).

4. A cutting device for engineering material detection according to claim 3, characterized in that: One of the two sections of pipe (5) is arranged between the cutting assembly (3) and the fixing assembly (4) and has a length of 500 mm to 550 mm, and the other section of pipe (5) is arranged between the cutting assembly (3) and the limiting block (17).

5. A cutting device for detecting engineering materials according to claim 2, characterized in that: The U-shaped frame (7) is fixedly arranged on the tabletop of the workbench (1); limiting grooves (23) are arranged on both side walls of the U-shaped frame (7); a first electric telescopic rod (8) is fixedly arranged on the top wall of the U-shaped frame (7); a connecting plate (24) is arranged at the bottom end of the first electric telescopic rod (8); a rotating shaft (25) is arranged through the connecting plate (24); one end of the rotating shaft (25) is arranged at the output end of a first driving motor (26); a cutting knife (9) is fixedly arranged at the other end; and both ends of the connecting plate (24) can slide up and down inside the limiting grooves (23).

6. A cutting device for engineering material detection according to claim 2, characterized in that: A group of large grooves (27) and a group of side plates (28) are symmetrically arranged on the tabletop of the workbench (1); a group of slide grooves (29) are symmetrically arranged on the inner wall of the side plate (28); the bottom end of the elastic member (11) is fixedly arranged on the bottom wall of the large groove (27); the elastic member (11) is a plurality of groups of springs; a fixed plate (10) is fixedly arranged on the top of the elastic member (11); and both side ends of the fixed plate (10) can slide up and down inside the slide grooves (29).

7. A cutting device for detecting engineering materials according to claim 6, characterized in that: A cross bar (30) is fixedly arranged between a group of side plates (28), a movable groove (31) is arranged at the top of the fixed plate (10), a second drive motor (32) is arranged on the cross bar (30) through a mounting frame, and a cam (12) is arranged at the output end of the second drive motor (32).

8. A cutting device for engineering material detection according to claim 7, characterized in that: When the cam (12) rotates to contact the movable groove (31), the fixed plate (10) is in a stressed state and pressed downward, and the elastic member (11) is in a compressed state. At this time, the bottom end of the fixed plate (10) and the table top of the workbench (1) are in contact with each other. When the cam (12) rotates away from the movable groove (31), the fixed plate (10) is not stressed, and the elastic member (11) rebounds to a normal state. At this time, the gap between the bottom end of the fixed plate (10) and the table top of the workbench (1) can accommodate the passage of the steel bar body (6).

9. A cutting device for engineering material detection according to claim 2, characterized in that: The conveying platform (13) is arranged at an inclination and is an intermittent conveying system, and its inclination lower end is arranged above the small groove (16), so as to facilitate the intermittent feeding of the conveying platform (13).