Surface cleaning treatment device for thin aluminum wire for new energy automobile cable

By designing a surface cleaning treatment device for new energy vehicle cables, the conveying roller, water tank and surface cleaning mechanism are used to solve the problem of poor welding caused by oil stains and dust on the surface of the aluminum wire, and the efficient, space-saving and cost-saving cleaning effect is achieved.

CN222600618UActive Publication Date: 2025-03-11HEBEI NADEFU WIRE & CABLE CO LTD
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Patent Information

Application Number
CN202420905660.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-28
Publication Date
2025-03-11
Estimated Expiration
2034-04-28

AI Technical Summary

Technical Problem

In the existing cable manufacturing, the surface of aluminum wire is oily and dust, and the existing cleaning and treatment devices on the market are large in size, large in area and high in use.

Method used

Design a surface cleaning treatment device for fine aluminum wires for new energy vehicle cables, including conveying rollers, water tanks, cleaning racks and surface cleaning mechanisms. The aluminum wire is driven by the conveying roller, and the water tank provides cleaning water. The surface cleaning mechanism on the cleaning rack includes a cleaning cylinder, a spray head, a gear, a tooth ring and a brush. The cleaning cylinder is driven by the gear and a tooth ring to drive the cleaning cylinder to rotate, and the brush cleans the surface of the aluminum wire.

Benefits of technology

It realizes efficient cleaning of the surface of aluminum wire, removes dust and oil stains, reduces the volume and area of ​​the cleaning device, and reduces the cost of use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of cable preparation, and discloses a thin aluminum wire surface cleaning treatment device for a new energy automobile cable, which comprises two groups of conveying rollers, an aluminum wire is in transmission connection with the outer sides of the two groups of conveying rollers, and a water tank is arranged in the middle between the two groups of conveying rollers. A cleaning frame is fixedly installed in the middle of the top of the water tank, and a surface cleaning mechanism is installed on the cleaning frame. A transmission aluminum wire sequentially penetrates through the cleaning cylinder and the horn cover, the infusion pump is opened, cleaning water in the water tank is conveyed to the spray head, the surface of the transmission aluminum wire is washed, meanwhile, the driving motor drives a gear on the surface cleaning mechanism, and a gear ring meshed with the gear can drive the cleaning cylinder to rotate, so that the surface of the transmission aluminum wire is cleaned. The multiple sets of cleaning brushes located in the cleaning cylinder can rotate along with the cleaning cylinder, efficient surface cleaning is conducted on the aluminum wire attached with cleaning water, and dust and oil stains on the surface of the aluminum wire are removed.
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Description

Technical Field

[0001] The utility model relates to the technical field of cable preparation, in particular to a surface cleaning treatment device for thin aluminum wires used in new energy vehicle cables. Background Art

[0002] At present, cables are usually made of several or several groups of wires (at least two wires in each group) twisted together into a rope-like cable, each group of wires is insulated from each other and often twisted around a center, and the entire outside is covered with a highly insulating covering. The cable has the characteristics of being powered inside and insulated outside.

[0003] Among them, the main reason for the loose welding of aluminum core terminals is the oil and dust on the surface of the aluminum wire, so cable manufacturers need to clean the oil on the surface of the aluminum wire during manufacturing.

[0004] However, the surface cleaning equipment for aluminum wires on the market is relatively large in size, and is divided into a soaking chamber, a cleaning chamber, a degreasing chamber, a draining chamber, etc. The large size not only occupies a large area, but also increases the cost of use. Therefore, a new technical solution needs to be designed to solve the problem, so that the aluminum wire can be efficiently cleaned through smaller equipment. Utility Model Content

[0005] The purpose of the utility model is to provide a surface cleaning treatment device for thin aluminum wires used in new energy vehicle cables, which solves the problems raised in the background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a surface cleaning treatment device for thin aluminum wires for new energy vehicle cables, comprising conveying rollers, wherein two groups of conveying rollers are provided, and aluminum wires are connected to the outer sides of the two groups of conveying rollers in a transmission manner, and a water tank is arranged in the middle between the two groups of conveying rollers, and a cleaning frame is fixedly installed in the middle of the top of the water tank, and a surface cleaning mechanism is installed on the cleaning frame;

[0007] The surface cleaning mechanism includes a cleaning cylinder rotatably installed in the middle of both sides of the cleaning frame, a gear ring fixedly installed on one side of the outer wall of the cleaning cylinder, a gear meshing with the gear ring, a mounting frame fixedly installed on the top of one side of the cleaning frame, and a nozzle obliquely installed at the other end of the mounting frame, and the bottom end of the nozzle corresponds to the inner wall of the cleaning cylinder.

[0008] As an optional solution of the technical solution of the present application, a liquid pump is detachably installed on one side of the interior of the water tank, and the outlet end of the liquid pump is connected to the nozzle via a conduit, so that the water inside the water tank can be transported to the nozzle.

[0009] As an optional solution of the technical solution of the present application, the outer wall of the cleaning cylinder is provided with a plurality of equally spaced water leakage openings, and baffles are fixedly installed on both sides of the cleaning frame to drain the water stains inside the cleaning cylinder.

[0010] As an optional solution of the technical solution of the present application, a plurality of groups of brushes distributed at equal distances are fixedly installed on the inner wall of the cleaning cylinder, and the interiors of the plurality of groups of brushes correspond to the aluminum wires, so that the surface of the aluminum wires can be cleaned.

[0011] As an optional solution of the technical solution of the present application, a motor is fixedly installed on one side of the top of the cleaning frame, the motor drive output end is connected to the transmission shaft, and the other end of the transmission shaft is fixedly installed on the middle part of the gear to drive the gear to rotate.

[0012] As an optional solution of the technical solution of the present application, a horn cover is installed at one end of the side wall of the cleaning frame through a connecting frame, and a wiper rubber ring is fixedly installed at the other end of the horn cover. The wiper rubber ring is movably connected to the aluminum wire, so as to clean water stains on the surface of the aluminum wire.

[0013] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0014] 1. The technical solution of the present application is to pass the driven aluminum wire through the cleaning cylinder and the horn cover in sequence, turn on the liquid pump, and transport the clean water in the water tank to the nozzle to rinse the surface of the driven aluminum wire. At the same time, the driving motor drives the gear on the surface cleaning mechanism, and the gear ring meshing with the gear drives the cleaning cylinder to rotate. The multiple groups of cleaning brushes located inside the cleaning cylinder will rotate with the cleaning cylinder, and the aluminum wire stained with clean water is efficiently cleaned on the surface to remove dust and oil stains on the surface of the aluminum wire.

[0015] 2. The technical solution of the present application is that a horn cover is installed at one end of the side wall of the cleaning frame through a connecting frame, and a scraper rubber ring is fixedly installed at the other end of the horn cover. When the cleaned aluminum wire is discharged from the cleaning cylinder, it will pass through the horn cover, and cooperate with the small-diameter scraper rubber ring at one end of the horn cover to scrape off the water stains attached to the surface of the aluminum wire, thereby facilitating the drying of the cleaned aluminum wire. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Other features, objects and advantages of the present invention will become more apparent by reading the detailed description of non-limiting embodiments with reference to the following drawings:

[0017] Figure 1 This is a schematic diagram of the overall structure of a surface cleaning treatment device for thin aluminum wires used in new energy vehicle cables according to the utility model;

[0018] Figure 2 This is a schematic diagram of the cleaning brush structure of a surface cleaning treatment device for thin aluminum wires for new energy vehicle cables in the utility model.

[0019] In the figure: 1. conveying roller; 11. aluminum wire; 12. water tank; 13. liquid pump; 2. cleaning rack; 21. cleaning cylinder; 22. gear ring; 23. gear; 24. mounting rack; 25. nozzle; 3. water leakage port; 31. cleaning brush; 32. motor; 4. speaker cover; 41. wiper rubber ring. DETAILED DESCRIPTION

[0020] See also Figure 1-2 The utility model provides a technical solution: a surface cleaning treatment device for thin aluminum wires for new energy vehicle cables, comprising a conveying roller 1, wherein the conveying roller 1 is provided with two groups, and the outer sides of the two groups of conveying rollers 1 are connected to the aluminum wires 11 by transmission, and a water tank 12 is arranged in the middle between the two groups of conveying rollers 1, and a cleaning frame 2 is fixedly installed in the middle of the top of the water tank 12, and a surface cleaning mechanism is installed on the cleaning frame 2;

[0021] The surface cleaning mechanism includes a cleaning cylinder 21 rotatably mounted in the middle of both sides of the cleaning frame 2, a gear ring 22 fixedly mounted on one side of the outer wall of the cleaning cylinder 21, a gear 23 meshing with the gear ring 22, a mounting frame 24 fixedly mounted on the top of one side of the cleaning frame 2, and a nozzle 25 obliquely mounted at the other end of the mounting frame 24, and the bottom end of the nozzle 25 corresponds to the inner wall of the cleaning cylinder 21.

[0022] In this technical solution, the driven aluminum wire 11 is passed through the cleaning cylinder 21 and the horn cover 4 in sequence, and the liquid pump 13 is turned on to transport the clean water in the water tank 12 to the nozzle 25 to rinse the surface of the driven aluminum wire 11. At the same time, the driving motor 32 drives the gear 23 on the surface cleaning mechanism, and the gear ring 22 meshing with the gear 23 drives the cleaning cylinder 21 to rotate. The multiple groups of cleaning brushes 31 located inside the cleaning cylinder 21 will rotate with the cleaning cylinder 21, and the aluminum wire 11 stained with clean water is efficiently cleaned on the surface to remove dust and oil stains on the surface of the aluminum wire 11.

[0023] In some technical solutions, a speaker cover 4 is installed at one end of the side wall of the cleaning frame 2 through a connecting frame, and a wiper rubber ring 41 is fixedly installed at the other end of the speaker cover 4. The wiper rubber ring 41 is movably connected to the aluminum wire 11, and water stains on the surface of the aluminum wire 11 can be cleaned.

[0024] In this technical solution, when the cleaned aluminum wire 11 is discharged from the cleaning tube 21, it will pass through the horn cover 4. With the help of a small-diameter scraper rubber ring 41 at one end of the horn cover 4, water stains attached to the surface of the aluminum wire 11 can be scraped off, making it easier to dry the cleaned aluminum wire 11.

[0025] In some technical solutions, a motor 32 is fixedly installed on one side of the top of the cleaning frame 2, the driving output end of the motor 32 is connected to the transmission shaft, and the other end of the transmission shaft is fixedly installed on the middle of the gear 23, which can drive the gear 23 to rotate.

[0026] In this technical solution, the gear 23 can be driven to rotate by the driving motor 32, and the gear ring 22 meshing with the gear 23 can drive the cleaning cylinder 21 to rotate.

[0027] In some technical solutions, a plurality of groups of brushes are fixedly installed on the inner wall of the cleaning cylinder 21 and are evenly distributed. The interiors of the plurality of groups of brushes correspond to the aluminum wire 11 , and the surface of the aluminum wire 11 can be cleaned.

[0028] In this technical solution, when the cleaning cylinder 21 rotates, the brush inside the cleaning cylinder 21 will be driven to rotate to clean the outer wall of the aluminum wire 11.

[0029] In some technical solutions, the outer wall of the cleaning cylinder 21 is provided with a plurality of equally spaced water leakage openings 3 , and baffles are fixedly installed on both sides of the cleaning frame 2 to drain the water stains inside the cleaning cylinder 21 .

[0030] In this technical solution, after the rotating cleaning cylinder 21 cleans the aluminum wire 11, the water stains inside the cleaning cylinder 21 can be discharged in cooperation with the water leakage port 3 opened on the outside of the cleaning cylinder 21.

[0031] In some technical solutions, a liquid pump 13 is detachably installed on one side of the water tank 12 , and the outlet end of the liquid pump 13 is connected to the nozzle 25 through a conduit, so that the water in the water tank 12 can be transported to the nozzle 25 .

[0032] In this technical solution, when the liquid pump 13 inside the water tank 12 is driven, the clean water inside the water tank 12 can be transported to the nozzle 25.

[0033] When using a surface cleaning and processing device for thin aluminum wires for new energy vehicle cables, it should be noted that the utility model is a surface cleaning and processing device for thin aluminum wires for new energy vehicle cables, and each component is a universal standard part or a component known to technical personnel in this field, and its structure and principle can be known to technical personnel through technical manuals or through conventional experimental methods.

[0034] When in use, the driven aluminum wire 11 is first passed through the cleaning cylinder 21 and the horn cover 4 in sequence, and the liquid pump 13 is turned on to transport the clean water in the water tank 12 to the nozzle 25 to rinse the surface of the driven aluminum wire 11. At the same time, the driving motor 32 drives the gear 23 on the surface cleaning mechanism, and the gear ring 22 meshing with the gear 23 drives the cleaning cylinder 21 to rotate. The multiple groups of cleaning brushes 31 located inside the cleaning cylinder 21 will rotate with the cleaning cylinder 21, and the aluminum wire 11 with clean water attached thereto is efficiently cleaned on the surface, and dust and oil stains on the surface of the aluminum wire 11 are removed. As the rotating cleaning cylinder 21 cleans the aluminum wire 11, the water stains inside the cleaning cylinder 21 can be discharged in cooperation with the water leakage port 3 opened on the outside of the cleaning cylinder 21. At the same time, a horn cover 4 is installed through a connecting frame at one end of the side wall of the cleaning frame 2, and a scraper rubber ring 41 is fixedly installed at the other end of the horn cover 4. When the cleaned aluminum wire 11 is discharged from the cleaning cylinder 21, it will pass through the horn cover 4. In cooperation with the small-diameter scraper rubber ring 41 at one end of the horn cover 4, the water stains attached to the surface of the aluminum wire 11 can be scraped off, so that the cleaned aluminum wire 11 can be dried.

Claims

1. A surface cleaning device for thin aluminum wires for new energy vehicle cables, comprising a conveying roller (1), characterized in that: The conveying rollers (1) are provided in two groups, the outer sides of the two groups of conveying rollers (1) are connected to the aluminum wires (11) for transmission, a water tank (12) is arranged in the middle between the two groups of conveying rollers (1), a cleaning frame (2) is fixedly installed in the middle of the top of the water tank (12), and a surface cleaning mechanism is installed on the cleaning frame (2); The surface cleaning mechanism comprises a cleaning cylinder (21) rotatably mounted in the middle of both sides of the cleaning frame (2), a toothed ring (22) fixedly mounted on one side of the outer wall of the cleaning cylinder (21), a gear (23) meshing with the toothed ring (22), a mounting frame (24) fixedly mounted on the top of one side of the cleaning frame (2), and a spray head (25) obliquely mounted at the other end of the mounting frame (24), wherein the bottom end of the spray head (25) corresponds to the inner wall of the cleaning cylinder (21).

2. The surface cleaning treatment device for thin aluminum wire for new energy vehicle cable according to claim 1 is characterized in that: A liquid pump (13) is detachably mounted on one side of the interior of the water tank (12), and an outlet end of the liquid pump (13) is connected to the nozzle (25) via a conduit.

3. The surface cleaning treatment device for thin aluminum wire for new energy vehicle cable according to claim 1 is characterized in that: The outer wall of the cleaning cylinder (21) is provided with a plurality of groups of water leakage openings (3) which are distributed at equal intervals, and baffles are fixedly installed on both sides of the cleaning frame (2).

4. The surface cleaning treatment device for thin aluminum wire for new energy vehicle cable according to claim 1 is characterized in that: The inner wall of the cleaning cylinder (21) is fixedly mounted with a plurality of groups of brushes which are equidistantly distributed, and the interiors of the plurality of groups of brushes correspond to the aluminum wire (11).

5. The surface cleaning treatment device for thin aluminum wire for new energy vehicle cable according to claim 1 is characterized in that: A motor (32) is fixedly mounted on one side of the top of the cleaning frame (2); a driving output end of the motor (32) is transmission-connected to a transmission shaft, and the other end of the transmission shaft is fixedly mounted to the middle of the gear (23).

6. The surface cleaning treatment device for thin aluminum wire for new energy vehicle cable according to claim 1 is characterized in that: A horn cover (4) is installed at one end of the side wall of the cleaning frame (2) via a connecting frame, and a wiper rubber ring (41) is fixedly installed at the other end of the horn cover (4), and the wiper rubber ring (41) is movably connected to the aluminum wire (11).

Citation Information

Cited By

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