Subminiature automobile relay
Through the integrated molding mounting frame design, the assembly process of automotive relays is simplified, the problem of cumbersome assembly in the existing technology leads to low production efficiency, and a more efficient production process is achieved.
Patent Information
- Application Number
- CN202323331163.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-07
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2033-12-07
AI Technical Summary
The assembly process of existing automotive relays is cumbersome, resulting in low production efficiency and difficult to meet the demand for rapid production.
The integrated mounting frame design is adopted, and the assembly of the relay can be completed by installing the electromagnetic components and moving contact components on the mounting frame, simplifying the installation steps.
It improves the production efficiency of automotive relays, simplifies the assembly process, and makes production faster and more efficient.
Smart Images

Figure CN222600858U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automobile relays, and more specifically, to a super small automobile relay. Background Art
[0002] With the development of electrical technology, the use of relays has become more and more extensive, and there are more and more types of relays, with different functions and structures. In order to meet the current automotive use needs, the volume of parts is reduced to a smaller size. For example, a subminiature automotive relay with patent number CN212209363U includes a skeleton, an iron core, a coil, an armature, a moving spring, a static contact and a moving contact. The base assembly includes a base. In the prior art, when the electromagnetic assembly and the base assembly are assembled, the armature, the moving spring, the static contact and the moving contact are located on the side facing the base, and the axial direction of the iron core is assembled vertically with the base, and then the armature, the moving spring, the static contact and the moving contact are spliced and installed, and then each assembly is spliced to the base in turn to complete the installation of the relay; this installation and assembly method is too cumbersome and inconvenient for the fast-paced production and assembly process. It is easy to waste too much time in the assembly process, resulting in low production efficiency. Utility Model Content
[0003] In view of the deficiencies in the prior art, the utility model aims to provide an ultra-small automotive relay having the advantages of
[0004] The above technical objectives of the utility model are achieved through the following technical solutions: an ultra-small automotive relay, comprising: a mounting frame, a mounting shell with an opening at one end, an electromagnetic assembly, and a moving contact assembly; the mounting frame is detachably arranged inside the mounting shell; the mounting frame comprises: a base plate, a mounting cylinder, and a mounting plate adapted to the opening; the base plate is detachably connected to the mounting shell; the mounting cylinder is arranged on the base plate and located inside the mounting shell; the mounting plate is arranged on one end of the mounting cylinder away from the base plate; the moving contact assembly is detachably connected to the mounting plate; the electromagnetic assembly is arranged on the mounting cylinder; the moving contact assembly is transmission-connected to the electromagnetic assembly; the base plate, the mounting cylinder, and the mounting plate are integrally formed.
[0005] Optionally, the electromagnetic assembly includes: an electromagnetic coil, an armature, an iron core, a first pin, a second pin, and a yoke; the electromagnetic coil is sleeved on the mounting tube; one end of the first pin and the second pin are respectively electrically connected to the electromagnetic coil; the other ends of the first pin and the second pin respectively pass through the base plate and are placed on the outside of the base plate; the iron core is arranged in the mounting tube; the iron core is magnetically connected to the electromagnetic coil; the yoke is detachably connected to the mounting tube; one end of the armature is rotatably connected to the yoke, and the other end is magnetically connected to the iron core.
[0006] Optionally, the moving contact assembly includes: a first spring, a second spring, and a moving spring; the first spring is detachably mounted on the mounting plate; a first contact is disposed on one end of the first spring; the other end of the first spring passes through the bottom plate and is disposed on the outside of the bottom plate; a first pin is disposed on one end of the first spring that is disposed outside the mounting frame; the second spring is detachably mounted on the mounting plate; a second contact is disposed on one end of the second spring; the second contact is located on one side of the first contact; the other end of the second spring passes through the mounting frame and is disposed on the outside of the mounting frame on the outside of the mounting frame; a second pin is provided on one end of the second spring sheet placed outside the mounting frame; the movable spring sheet is detachably arranged on the mounting plate; one end of the movable spring sheet is fixedly connected to one end of the yoke iron close to the armature, and the other end passes through the bottom plate and is placed on the outside of the bottom plate; a second pin is provided on one end of the movable spring sheet placed on the outside; a movable contact is provided on the extended end of one end of the movable spring sheet fixedly arranged on the armature; the movable contact is located between the first contact and the second contact, and can abut against the first contact and the second contact respectively.
[0007] Optionally, the electromagnetic coil is an enameled wire.
[0008] Optionally, a ventilation opening is provided on one end of the mounting shell away from the mounting frame.
[0009] In summary, the utility model has the following beneficial effects:
[0010] 1. Compared with the traditional method of assembling various components and then assembling them together to form a relay, the one-piece mounting frame only needs to assemble the various components on the mounting frame, which is more convenient for unified modular processing, faster in the production and assembly of relays, and higher in production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 It is a front view of the main structure of the utility model;
[0012] Figure 2 It is a cross-sectional view of the main structure of the utility model;
[0013] Figure 3 It is a specific internal structure diagram of the utility model;
[0014] Figure 4 It is an exploded structural view of the parts of the utility model;
[0015] Figure 5 It is a specific structural diagram of the mounting frame of the utility model.
[0016] In the figure: 1, mounting frame; 11, bottom plate; 12, mounting tube; 13, mounting plate; 2, mounting shell; 3, electromagnetic assembly; 31, electromagnetic coil; 32, armature; 33, iron core; 34, first pin; 35, second pin; 36, yoke; 4, moving contact assembly; 41, first reed; 411, first contact; 412, first pin; 42, second reed; 421, second contact; 422, second pin; 43, moving reed; 431, moving contact; 432, third pin. DETAILED DESCRIPTION
[0017] In order to make the purpose, features and advantages of the utility model more obvious and easy to understand, the specific implementation methods of the utility model are described in detail below in conjunction with the accompanying drawings. Several embodiments of the utility model are given in the accompanying drawings. However, the utility model can be implemented in many different forms and is not limited to the embodiments described herein.
[0018] In the present utility model, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to the specific circumstances. The terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features.
[0019] In the present invention, unless otherwise clearly specified and limited, the first feature being "above" or "below" the second feature may include the first and second features being in direct contact, or the first and second features being in contact not directly but through another feature between them. Moreover, the first feature being "above", "above" and "above" the second feature includes the first feature being directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. The first feature being "below", "below" and "below" the second feature includes the first feature being directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature. The terms "vertical", "horizontal", "left", "right", "above", "below" and similar expressions are for illustrative purposes only, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0020] The utility model is described in detail below in conjunction with the accompanying drawings and embodiments.
[0021] The utility model provides a super small automobile relay, such as Figure 1 As shown, it includes: a mounting frame 1, a mounting shell 2 with an opening at one end, an electromagnetic component 3, and a dynamic contact component 4; the mounting frame 1 is detachably arranged inside the mounting shell 2; the mounting frame 1 includes: a bottom plate 11, a mounting cylinder 12, and a mounting plate 13 adapted to the opening; the bottom plate 11 is detachably connected to the mounting shell 2; the mounting cylinder 12 is arranged on the bottom plate 11 and is located inside the mounting shell 2; the mounting plate 13 is arranged on one end of the mounting cylinder 12 away from the bottom plate 11; the dynamic contact component 4 is detachably connected to the mounting plate 13; the electromagnetic component 3 is arranged on the mounting cylinder 12; the dynamic contact component 4 is transmission-connected to the electromagnetic component 3; the bottom plate 11, the mounting cylinder 12 and the mounting plate 13 are integrally formed.
[0022] Specifically, when assembling the ultra-small automotive relay, it is only necessary to install the electromagnetic component 3 and the moving contact component 4 at the appropriate position on the mounting frame 1 to complete the installation. There is no need to assemble each component separately and then splice them. The installation steps are simpler, further improving the production efficiency of the automotive relay.
[0023] Furthermore, the electromagnetic assembly 3 includes: an electromagnetic coil 31, an armature 32, an iron core 33, a first pin 34, a second pin 35, and a yoke 36; the electromagnetic coil 31 is sleeved on the mounting tube 12; one end of the first pin 34 and the second pin 35 are respectively electrically connected to the electromagnetic coil 31; the other ends of the first pin 34 and the second pin 35 respectively pass through the base plate 11 and are placed on the outside of the base plate 11; the iron core 33 is arranged in the mounting tube 12; the iron core 33 is magnetically connected to the electromagnetic coil 31; the yoke 36 is detachably connected to the mounting tube 12; one end of the armature 32 is rotatably connected to the yoke 36, and the other end is magnetically connected to the iron core 33.
[0024] Specifically, the iron core 33 in the installation cylinder 12 is magnetized by the electromagnetic coil 31 , so that the iron core 33 has magnetism and then absorbs the armature 32 on the yoke 36 to achieve the control effect.
[0025] Further, the moving contact assembly 4 includes: a first spring 41, a second spring 42, and a moving spring 43; the first spring 41 is detachably mounted on the mounting plate 13; a first contact 411 is disposed on one end of the first spring 41; the other end of the first spring 41 passes through the bottom plate 11 and is disposed on the outside of the bottom plate 11; a first pin 412 is disposed on one end of the first spring 41 disposed outside the mounting frame 1; the second spring 42 is detachably mounted on the mounting plate 13; a second contact 421 is disposed on one end of the second spring 42; the second contact 421 is located on one side of the first contact 411; the other end of the second spring 42 passes through the mounting frame and is disposed on the mounting frame The outer side of the mounting frame 1; the second spring piece 42 is arranged on one end outside the mounting frame 1 and is provided with a second pin 422; the movable spring piece 43 is detachably arranged on the mounting plate 13; one end of the movable spring piece 43 is fixedly connected to one end of the yoke 36 close to the armature 32, and the other end passes through the base plate 11 and is arranged on the outer side of the base plate 11; the movable spring piece 43 is arranged on one end of the outer side and is provided with a second pin 422; the movable spring piece 43 is fixedly arranged on the extended end of one end of the armature 32 and is provided with a movable contact 431; the movable contact 431 is located between the first contact 411 and the second contact 421, and can abut against the first contact 411 and the second contact 421 respectively.
[0026] Specifically, the movable spring piece 43 can rotate synchronously with the armature 32. When the armature 32 is attracted by the magnetized iron core 33, the movable contact 431 on the movable spring piece 43 is separated from the first contact 411 and contacts the second contact 421, so that the electrical signal is output from the second spring piece 42; conversely, when the iron core 33 is not magnetized, the armature 32 is no longer attracted by the iron core 33, which will cause the armature 32 to move away from the iron core 33 again, so that the movable contact 431 on the movable spring piece 43 is separated from the second contact 421 and contacts the first contact 411, so that the electrical signal is output from the first spring piece 41; the relay achieves the control effect on the circuit through these two different electrical signal output modes.
[0027] Furthermore, the electromagnetic coil 31 is an enameled wire.
[0028] Furthermore, a ventilation opening is formed on one end of the mounting shell 2 away from the mounting frame 1 .
[0029] Specifically, the air vents can enhance the heat dissipation capability of the relay and prevent overheating during operation.
[0030] The utility model provides an ultra-small automobile relay. In the production and installation link, unlike traditional relays, it is unnecessary to assemble the various components and then uniformly splice them. The installation can be completed by uniformly installing the various components on the mounting frame. The modular mounting frame design can better unify the structure of the automobile relay and further improve the production efficiency.
[0031] The above is only a preferred embodiment of the present invention. The protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.
Claims
1. An ultra-small automotive relay, characterized in that: include: Mounting frame, mounting shell, electromagnetic assembly, and moving contact assembly; The mounting frame is detachably arranged inside the mounting shell; The mounting frame includes: a base plate, a mounting tube, and a mounting plate; the base plate is detachably connected to the mounting shell; the mounting tube is arranged on the base plate; the mounting plate is arranged on an end of the mounting tube away from the base plate; the moving contact component is detachably connected to the mounting plate; the electromagnetic component is arranged on the mounting tube; the moving contact component is transmission-connected to the electromagnetic component; the base plate, the mounting tube, and the mounting plate are integrally formed.
2. The ultra-small automotive relay according to claim 1, characterized in that: The electromagnetic assembly includes: an electromagnetic coil, an armature, an iron core, a first pin, a second pin, and a yoke; The electromagnetic coil is sleeved on the mounting tube; one end of the first pin and the second pin are electrically connected to the electromagnetic coil respectively; the other ends of the first pin and the second pin pass through the bottom plate respectively and are placed on the outside of the bottom plate; The iron core is arranged in the installation tube; the iron core and the electromagnetic coil can be magnetically connected; The yoke is detachably connected to the mounting cylinder; one end of the armature is rotatably connected to the yoke, and the other end is magnetically connected to the iron core.
3. The ultra-small automotive relay according to claim 2, characterized in that: The dynamic contact assembly includes: a first reed, a second reed, and a dynamic reed; The first spring is detachably mounted on the mounting plate; a first contact is disposed on one end of the first spring; the other end of the first spring passes through the bottom plate and is disposed on the outside of the bottom plate; a first pin is disposed on one end of the first spring that is located outside the mounting frame; The second spring piece is detachable from the mounting plate; a second contact is arranged on one end of the second spring piece; the second contact is located on one side of the first contact; the other end of the second spring piece passes through the mounting bracket and is arranged outside the mounting bracket; a second pin is arranged on one end of the second spring piece outside the mounting bracket; The movable spring piece is detachably arranged on the mounting plate; one end of the movable spring piece is fixedly connected to one end of the yoke iron close to the armature, and the other end passes through the bottom plate and is placed on the outside of the bottom plate; a second pin is arranged on the end of the movable spring piece placed on the outside; a movable contact is arranged on the extended end of one end of the movable spring piece fixedly arranged on the armature; the movable contact is located between the first contact and the second contact, and can abut against the first contact and the second contact respectively.
4. The ultra-small automotive relay according to claim 2, characterized in that: The electromagnetic coil is an enameled wire.
5. The ultra-small automotive relay according to claim 1, characterized in that: An air vent is provided on one end of the mounting shell away from the mounting frame.
Citation Information
Patent Citations
Ultra-small automobile relay
CN212209363U