Viscous filtering structure with negative pressure cleaning function

By designing a viscous filter structure with negative pressure cleaning function, the air pressure in the pressure chamber is adjusted by using the negative pressure tube and the pressure relief tube, the problem of viscous materials not being able to flow rapidly during the filtration process is solved, filtration efficiency and product quality are improved, and safety hazards are reduced.

CN222605591UActive Publication Date: 2025-03-14ZHANGJIAGANG YUEFENG CHEM MASCH CO LTD
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Patent Information

Application Number
CN202420628738.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-29
Publication Date
2025-03-14
Estimated Expiration
2034-03-29

AI Technical Summary

Technical Problem

Viscous materials cannot flow rapidly during the filtration process, resulting in low filtration efficiency, blockage of filters, uneven product quality and safety hazards.

Method used

A viscous filter structure with negative pressure cleaning function is designed, including feed port, feed pipe, pressure relief pipe, negative pressure pipe, pressure chamber and filter can. The air pressure in the pressure chamber is adjusted through the pressure relief tube and the negative pressure tube to form a negative pressure, which prompts the viscous material to enter the filter can through the discharge tube for filtering.

Benefits of technology

It realizes rapid negative pressure flow of viscous materials, improves filtration efficiency, reduces the risk of filter blockage, ensures the uniformity of product quality, and reduces safety risks.

✦ Generated by Eureka AI based on patent content.

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Abstract

The viscous filtering structure with the negative pressure cleaning function comprises a feeding port and a discharging cavity, a feeding pipe used for guiding materials is arranged at the lower end of the feeding port, a pressure releasing pipe used for releasing air pressure is arranged at the upper end of the right side of the feeding pipe, a negative pressure pipe used for extracting air pressure is arranged at the lower end of the right side of the feeding pipe, and the negative pressure pipe is connected with the discharging cavity. Compared with the prior art, the filtering device has the following beneficial effects that the two groups of shells on the outer side of the pressure cavity are supported by using the supporting pad and the supporting seat, and viscous objects in the pressure cavity in the filtering tank are guided and conveyed by using the discharging pipe; pressure relief and negative pressure adjustment are conducted on air in the pressure cavity through the pressure relief pipe and the negative pressure pipe, negative pressure in the pressure cavity is conducted into the filtering tank through the discharging pipe and the filtering tank, and viscous materials are extruded through pressure; and the viscous materials in the filtering tank are filtered layer by layer by using a plurality of groups of filter screens.
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Description

Technical Field

[0001] The utility model belongs to the technical field of cleaning and filtering of viscous materials, and relates to a viscous filtering structure with a negative pressure cleaning function. Background Art

[0002] Filtration of sticky materials usually involves the use of specific filtration equipment and methods to remove impurities and solid particles from the material. Fiber bags are usually used as filter media. The pore size of the bag and the adsorption effect of the fiber surface can intercept the solid particles in the sticky material, but due to the poor fluidity of sticky materials, if the material cannot flow quickly under negative pressure during the cleaning and filtration process of sticky materials, a series of problems will arise. These problems not only affect production efficiency, but may also have a serious impact on product quality and process safety.

[0003] First, the inability of the material to flow quickly under negative pressure will lead to low filtration efficiency. Viscous materials have poor fluidity. If effective negative pressure flow cannot be formed during the filtration process, the material's penetration speed in the filter will slow down and the filtration cycle will be extended. As a result, the processing capacity per unit time decreases, which directly affects production efficiency.

[0004] Secondly, poor material flow can easily cause filter blockage. Impurities and particles in viscous materials are more likely to settle on the filter surface when the flow is slow, causing blockage. Blockage not only reduces the filtering effect, but may also cause the filter to fail, requiring frequent replacement or cleaning, increasing maintenance costs.

[0005] In addition, if the viscous material cannot flow quickly during the filtration process, it will cause uneven distribution of the material in the filter. Uneven distribution may cause the material to be too thick in some areas and too thin in other areas. In this case, the filtration effect is inconsistent and the product quality is difficult to guarantee.

[0006] Finally, the inability of materials to flow quickly under negative pressure may also cause safety issues. Viscous materials may accumulate during the filtration process due to poor flow, and the accumulated materials may cause fire or explosion under high temperature or high pressure. This will not only damage production facilities, but may also threaten the lives of operators.

[0007] In summary, the inability to make the material flow quickly under negative pressure during the cleaning and filtering process of viscous materials will lead to low filtration efficiency, filter blockage, product quality problems and safety hazards. Therefore, there is an urgent need for a viscous filtration structure with negative pressure cleaning function to solve the above problems. Utility Model Content

[0008] In view of the deficiencies in the prior art, the purpose of the utility model is to provide a viscous filtering structure with a negative pressure cleaning function to solve the problems raised in the above-mentioned background technology.

[0009] The utility model is realized by the following technical scheme: a viscous filtering structure with negative pressure cleaning function, comprising: a feed inlet and a discharge cavity, wherein a feed pipe for guiding material is provided at the lower end of the feed inlet;

[0010] A pressure relief pipe for releasing air pressure is provided at the upper right end of the feed pipe, a negative pressure pipe for extracting air pressure is provided at the lower right end of the feed pipe, a pressure chamber for adjusting pressure is provided at the lower end of the feed pipe, and shells are provided at both the upper and lower ends of the pressure chamber;

[0011] The rear sides of the two groups of shells are provided with hinge shafts for flipping the upper shells, and the lower ends of the outer sides of the lower shells are provided with several groups of support seats for supporting the lower shells. The lower ends of each group of support seats are provided with a group of support pads, and the lower ends of several groups of support pads are provided with table surfaces. The two groups of shells outside the pressure chamber can be supported by using support pads and support seats.

[0012] As a preferred embodiment, a feed pipe for conveying viscous materials is provided at the lower end of the shell, a filter tank for filtering viscous materials is provided at the lower end of the feed pipe, and a carrier plate for supporting the filter tank is provided at the lower end of the filter tank, so that the viscous objects inside the pressure chamber inside the filter tank can be guided by using the feed pipe.

[0013] As a preferred embodiment, the interior of the feed port is interconnected with the interior of the feed pipe, the interior of the feed pipe is interconnected with the interior of the pressure chamber, and the interior of the pressure chamber is interconnected with the pressure relief pipe and the negative pressure pipe.

[0014] As a preferred embodiment, a group of air pumps for controlling the extraction and release of air pressure are provided on the rear side of the pressure relief tube and the negative pressure tube. Two groups of connecting pipes are provided inside the air pump, which are respectively sealed and connected to the pressure relief tube and the negative pressure tube. The pressure relief tube and the negative pressure tube can be used to release the pressure and adjust the negative pressure of the air inside the pressure chamber.

[0015] As a preferred embodiment, the interior of the pressure chamber is interconnected with the interior of the discharge pipe, and the interior of the discharge pipe is interconnected with the interior of the filter tank, and the upper end of the filter tank and the lower end of the lower shell are both sealed with the discharge pipe. By using the discharge pipe and the filter tank, the negative pressure inside the pressure chamber can be transmitted to the interior of the filter tank, and pressure can be used to extrude the viscous material.

[0016] As a preferred embodiment, the interior of the filter tank is a hollow structure, and a plurality of groups of filter screens are arranged inside the filter tank for filtering viscous materials. The filter screens are a conical structure, and the inner diameters of the pores in the plurality of groups of filter screens decrease from top to bottom. The viscous materials in the filter tank can be filtered layer by layer by using a plurality of groups of filter screens.

[0017] As a preferred embodiment, a discharge cavity for discharging filtered viscous materials is provided at the bottom of the filter tank, and the floor of the discharge cavity is an inclined structure with an inclination angle of 35°.

[0018] After adopting the above technical scheme, the beneficial effects of the utility model are: by using support pads and support seats to support the two groups of shells on the outside of the pressure chamber, by using a feed pipe to guide the viscous objects inside the pressure chamber inside the filter tank, by using a pressure relief pipe and a negative pressure pipe to release the pressure and adjust the negative pressure of the air inside the pressure chamber, by using a feed pipe and a filter tank to transmit the negative pressure inside the pressure chamber to the inside of the filter tank, and use pressure to extrude the viscous material, and by using several groups of filter screens to filter the viscous material inside the filter tank layer by layer. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0020] Figure 1 It is a right side front view structural schematic diagram of a viscous filtering structure with negative pressure cleaning function of the utility model;

[0021] Figure 2 It is a rear view structural schematic diagram of an air pump in a viscous filtering structure with a negative pressure cleaning function of the utility model;

[0022] Figure 3 This is a left-side structural diagram of a tabletop in a viscous filtering structure with a negative pressure cleaning function according to the utility model;

[0023] Figure 4 This is a front view structural diagram of several groups of filter screens inside a filter tank in a viscous filter structure with a negative pressure cleaning function of the utility model;

[0024] In the figure: 100 -feed port, 110 -feed pipe, 120 -pressure relief pipe, 130 -negative pressure pipe, 140 -pressure chamber, 150 -hinge shaft, 160 -support seat, 170 -discharge pipe, 180 -filter tank, 190 -carrier plate, 200 -lock, 210 -sealing pad, 220 -air pump, 230 -table, 240 -support pad, 250 -filter screen, 260 -discharge chamber. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] See also Figure 1-Figure 4 , a viscous filtering structure with negative pressure cleaning function, comprising: a feed port 100, a pressure chamber 140, a filter tank 180 and a discharge chamber 260, a feed pipe 110 for guiding material is provided at the lower end of the feed port 100;

[0027] A pressure relief pipe 120 for releasing air pressure is provided at the upper right end of the feed pipe 110, a negative pressure pipe 130 for extracting air pressure is provided at the lower right end of the feed pipe 110, a pressure chamber 140 for adjusting pressure is provided at the lower end of the feed pipe 110, and shells are provided at both upper and lower ends of the pressure chamber 140;

[0028] A hinge shaft 150 for flipping the upper shell is provided on the rear side of the two groups of shells, and several groups of support seats 160 for supporting the lower shell are provided at the lower end of the outer side of the lower shell. A group of support pads 240 is provided at the lower end of each group of support seats 160, and a table 230 is provided at the lower end of several groups of support pads 240. The two groups of shells outside the pressure chamber 140 can be supported by using the support pads 240 and the support seats 160.

[0029] A feed pipe 170 for conveying viscous materials is provided at the lower end of the lower shell, a filter tank 180 for filtering viscous materials is provided at the lower end of the feed pipe 170, and a carrier plate 190 for supporting the filter tank 180 is provided at the lower end of the filter tank 180. The feed pipe 170 can be used to guide the viscous objects inside the pressure chamber 140 inside the filter tank 180.

[0030] The interior of the feed port 100 is interconnected with the interior of the feed pipe 110 , the interior of the feed pipe 110 is interconnected with the interior of the pressure chamber 140 , and the interior of the pressure chamber 140 is interconnected with the pressure relief pipe 120 and the negative pressure pipe 130 .

[0031] An air pump 220 for controlling the extraction and release of air pressure is provided on the rear side of the pressure relief tube 120 and the negative pressure tube 130. Two groups of connecting tubes are provided inside the air pump 220, which are respectively sealed and connected to the inside of the pressure relief tube 120 and the negative pressure tube 130. The pressure relief tube 120 and the negative pressure tube 130 can be used to release the pressure and adjust the negative pressure of the air inside the pressure chamber 140.

[0032] The interior of the pressure chamber 140 is interconnected with the interior of the feed pipe 170, and the interior of the feed pipe 170 is interconnected with the interior of the filter tank 180, and the upper end of the filter tank 180 and the lower end of the lower shell are both sealedly connected to the feed pipe 170. By using the feed pipe 170 and the filter tank 180, the negative pressure inside the pressure chamber 140 can be transmitted to the interior of the filter tank 180, and pressure can be used to extrude the viscous material.

[0033] See also Figure 1-Figure 4 , as the first embodiment of the utility model: in order to solve the problem that the viscous material itself has poor fluidity, if effective negative pressure flow cannot be formed during the filtration process, the penetration speed of the material in the filter will be slowed down and the filtration cycle will be extended. In this way, the processing capacity per unit time will decrease, which will directly affect the production efficiency. First, the staff will allow the viscous material to be cleaned and filtered to enter the feed pipe 110 through the feed port 100, and enter the pressure chamber 140 through the feed pipe 110. When the viscous material accumulates in the pressure chamber 140, the staff will use the air pump 220 to draw out the air inside the pressure pump through the negative pressure pipe 130, and make the air pressure inside the pressure chamber 140 form a negative pressure, thereby forcing the viscous material to enter the filter tank 180 through the discharge pipe 170 and carry out the filtration process.

[0034] The interior of the filter tank 180 is a hollow structure, and a plurality of groups of filter screens 250 for filtering viscous materials are arranged inside the filter tank 180. The filter screens 250 are a conical structure, and the inner diameters of the pores of the plurality of groups of filter screens 250 decrease from top to bottom. The viscous materials inside the filter tank 180 can be filtered layer by layer by using a plurality of groups of filter screens 250.

[0035] A discharge cavity 260 for discharging filtered viscous materials is provided at the bottom of the filter tank 180. The floor of the discharge cavity 260 is an inclined structure with an inclination angle of 35°.

[0036] See also Figure 1-Figure 4 , as the second embodiment of the present utility model: based on the description in the above embodiment, further, when the viscous material enters the interior of the filter tank 180, since a plurality of groups of filter screens 250 for filtering the viscous material are arranged inside the filter tank 180, the filter screen 250 is a conical structure, and the inner diameter of the internal pores of the plurality of groups of filter screens 250 decreases from top to bottom. At the same time, due to the negative pressure inside the pressure chamber 140, the viscous material will be squeezed downward into the multi-layer filter screens 250. The filter screens 250 can intercept the impurities and solid substances inside the viscous material, thereby performing multi-stage filtration on the viscous material, and the filtered viscous material is discharged in a centralized manner through the discharge chamber 260.

[0037] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A viscous filtering structure with negative pressure cleaning function, comprising: A feed port (100), a pressure chamber (140), a filter tank (180) and a discharge chamber (260), characterized in that a feed pipe (110) for guiding materials is provided at the lower end of the feed port (100); A pressure relief pipe (120) for releasing air pressure is provided at the upper right end of the feed pipe (110), a negative pressure pipe (130) for extracting air pressure is provided at the lower right end of the feed pipe (110), a pressure chamber (140) for adjusting pressure is provided at the lower end of the feed pipe (110), and shells are provided at both upper and lower ends of the pressure chamber (140); A hinge shaft (150) for flipping the upper shell is provided at the rear side of the two groups of shells, and a plurality of groups of support seats (160) for supporting the lower shell are provided at the lower end of the outer side of the lower shell, and a group of support pads (240) are provided at the lower end of each group of support seats (160), and a table top (230) is provided at the lower end of a plurality of groups of support pads (240).

2. A viscous filtering structure with negative pressure cleaning function according to claim 1, characterized in that: The lower end of the shell is provided with a feed pipe (170) for conveying viscous materials, the lower end of the feed pipe (170) is provided with a filter tank (180) for filtering the viscous materials, and the lower end of the filter tank (180) is provided with a carrier plate (190) for supporting the filter tank (180).

3. The viscous filtering structure with negative pressure cleaning function according to claim 1, characterized in that: The interior of the feed port (100) is interconnected with the interior of the feed pipe (110), the interior of the feed pipe (110) is interconnected with the interior of the pressure chamber (140), and the interior of the pressure chamber (140) is interconnected with the pressure relief pipe (120) and the negative pressure pipe (130).

4. A viscous filtering structure with negative pressure cleaning function according to claim 3, characterized in that: An air pump (220) for controlling the extraction and release of air pressure is provided at the rear side of the pressure relief pipe (120) and the negative pressure pipe (130). Two groups of connecting pipes are provided inside the air pump (220), which are respectively sealed and connected to the inside of the pressure relief pipe (120) and the negative pressure pipe (130).

5. The viscous filtering structure with negative pressure cleaning function according to claim 3, characterized in that: The interior of the pressure chamber (140) is interconnected with the interior of the feed pipe (170), and the interior of the feed pipe (170) is interconnected with the interior of the filter tank (180), and the upper end of the filter tank (180) and the lower end of the lower shell are both sealedly connected to the feed pipe (170).

6. The viscous filtering structure with negative pressure cleaning function according to claim 5, characterized in that: The interior of the filter tank (180) is a hollow structure. A plurality of groups of filter screens (250) for filtering viscous materials are arranged inside the filter tank (180). The filter screens (250) are a conical structure, and the internal diameters of the holes of the plurality of groups of filter screens (250) decrease from top to bottom.

7. A viscous filtering structure with negative pressure cleaning function according to claim 6, characterized in that: The bottom of the filter tank (180) is provided with a discharge cavity (260) for discharging the filtered viscous material, and the floor of the discharge cavity (260) is an inclined structure with an inclination angle of 35°.