Auxiliary oil supply device of combustion furnace
By designing a filter module of multiple filter sleeve rings and a filter sleeve ring removal device in the combustion furnace oil supply system, the problems of reduced fuel flow and low filtration efficiency caused by filter clogging are solved, rapid replacement and extended maintenance cycle are achieved, and the working efficiency of the combustion furnace is improved.
Patent Information
- Application Number
- CN202420613511.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-27
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-03-27
AI Technical Summary
In the existing combustion furnace oil supply system, the filter net is easily blocked after use for a period of time, resulting in a decrease in fuel flow and a decrease in filtration efficiency. It also requires manual shutdown and replacement of the filter net, reducing the working efficiency of the combustion furnace.
A filter module including a plurality of filter sleeves is designed. The fuel is filtered by a filter module arranged between the oil storage tank and the oil pump, and a filter sleeve ring removal device is provided on the filter module to achieve a rapid replacement of the filter sleeve corresponding to the blocked filter net.
By quickly replacing the blocked filter collar, the problems of reduced flow and low filtration efficiency are solved, the maintenance cycle of the filter structure is extended, the working efficiency of the combustion furnace is improved, and the downtime of the combustion furnace is shortened.
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Figure CN222605664U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of oil supply for combustion furnaces, and in particular relates to an auxiliary oil supply device for combustion furnaces. Background Art
[0002] A combustion furnace is a device used to burn solid, liquid or gaseous fuels. A combustion furnace usually consists of a combustion chamber, a burner and a fuel supply system. In the combustion furnace, the fuel reacts chemically with oxygen to generate heat energy. The fuel can be various types of fuels, such as coal, natural gas, oil, wood, etc.
[0003] After the combustion furnace is set up, it is usually necessary to set up an oil storage tank in order to provide fuel supply for the combustion furnace and ensure the normal operation of the combustion furnace. However, the current method still has some shortcomings: the fuel in the oil tank usually needs to be filtered before being supplied to the combustion furnace to ensure the quality and purity of the fuel, thereby improving the combustion efficiency and reducing the risk of failure of the combustion furnace. At present, a filter interface can be set up at the input end of the oil pump to filter the fuel. However, after the filter interface has been used for a period of time, the residue will block the filter screen, resulting in a decrease in flow rate and reduced filtration efficiency. The filter screen also needs to be manually stopped and replaced at a fixed time, which reduces the working efficiency of the combustion furnace. Therefore, in order to solve the above technical problems, it is necessary to propose an auxiliary oil supply device for the combustion furnace. Utility Model Content
[0004] The technical problem solved by the utility model is as follows: an auxiliary oil supply device for a combustion furnace is provided, which filters the fuel transported between the oil storage tank and the oil pump by arranging a filter module including a plurality of filter rings, thereby ensuring the quality and purity of the fuel, and realizes rapid replacement of the filter ring corresponding to the blocked filter screen by a filter ring removal device arranged on the filter module, thereby solving the problem of reduced flow and low filtering efficiency caused by the blocked filter screen, and does not require manual timed shutdown for replacement, thereby extending the maintenance cycle of the filter structure and improving the working efficiency of the combustion furnace.
[0005] The technical solution adopted by the utility model is as follows: an auxiliary oil supply device for a combustion furnace, comprising an oil storage tank and a combustion furnace, an oil pump is arranged between the oil storage tank and the combustion furnace, and a filter module for filtering the fuel is arranged between the oil storage tank and the oil pump, a plurality of filter rings are clamped inside the filter module, and a filter net is fixed inside the filter ring, two ports of one of the filter rings in the filter module connect the oil storage tank and the oil pump through an oil outlet pipe and an oil suction pipe respectively, and a filter ring corresponding to a blocked filter net is quickly replaced by switching different filter rings, a filter ring removal device for removing a blocked filter ring is provided on the filter module, and the oil outlet end of the oil pump is connected to the oil inlet end of the combustion furnace through an oil delivery pipe.
[0006] Wherein, the filtering module includes a collecting box, the top of the collecting box is fixedly connected to a mounting shell, the interior of the mounting shell is rotatably connected to a gear ring, a plurality of mounting holes uniformly distributed circumferentially on the gear ring plate surface are all clamped with filter rings, a motor is fixedly mounted on one side of the mounting shell, and one end of the motor output shaft is fixedly connected to a driving gear, the driving gear is located inside the mounting shell and meshed with the gear ring, one end of the oil outlet pipe is plugged into the interior of the oil storage tank, and the other end of the oil outlet pipe is plugged into the interior of the mounting shell and communicated with one end of the filter ring, one end of the oil extraction pipe is connected to the oil extraction end of the oil pump, and the other end of the oil extraction pipe is plugged into the interior of the mounting shell and communicated with the other end of the filter ring.
[0007] Furthermore, a filter collar removal device corresponding to the position of one of the filter collars and coaxially arranged is installed on one side of the top of the collection box.
[0008] Furthermore, the filter ring removal device includes an electric push rod, the telescopic end of which is fixedly installed with an electromagnet, the filter ring is fixedly connected to the inside on the same side of the electromagnet as the electromagnet, and the electromagnet is in contact with the outside of the iron retaining ring and is magnetically connected to the iron retaining ring.
[0009] Furthermore, the oil pipeline is provided with a regulating valve and a pressure transmitter, and the regulating valve is electrically connected to the pressure transmitter.
[0010] Furthermore, a flow diversion interface is provided on the outer wall of the oil pipeline, and the flow diversion interface is located on one side of the pressure transmitter.
[0011] Furthermore, a one-way valve is installed at one end of the oil outlet pipe, and the one-way valve is electrically connected to the oil pump.
[0012] Furthermore, a liquid level meter is installed inside the oil storage tank, a control panel is fixedly installed on one side of the oil storage tank, and the combustion furnace and the liquid level meter are electrically connected to the control panel.
[0013] Furthermore, the filter collar includes equal-diameter sections at both ends and a large-diameter section located between the equal-diameter sections, the diameter of the equal-diameter section is smaller than the diameter of the large-diameter section, and the two ends of the large-diameter section are connected to the equal-diameter section by an arc transition, the filter net is fixed to the large-diameter section, and the middle part of the large-diameter section of the filter collar is clamped in the clamping hole inside the filter module.
[0014] The advantages of this utility model compared with the prior art:
[0015] 1. This technical solution filters the fuel transported between the oil storage tank and the oil pump by setting a filter module including multiple filter collars, thereby ensuring the quality and purity of the fuel, and realizing the rapid replacement of the filter collar corresponding to the blocked filter screen through the filter collar removal device arranged on the filter module, thereby solving the problem of reduced flow and low filtering efficiency caused by the blocked filter screen, and no manual timed shutdown for replacement is required, thereby extending the maintenance cycle of the filter structure and improving the working efficiency of the combustion furnace;
[0016] 2. This technical solution uses a motor to drive the active gear to rotate, and utilizes the meshing of the active gear and the gear ring to make the gear ring drive the filter ring to rotate, so that another filter ring can be switched to perform filtering work, and production can be resumed. The filter ring that needs to be replaced will be in a position that is convenient for personnel to operate, making it convenient for personnel to replace it. In addition, when the filter ring of the filter module is replaced with a new one, the oil pump can continue to operate, shortening the downtime of the combustion furnace, thereby improving production efficiency;
[0017] 3. This technical solution extends the electric push rod, and when the electromagnet and the iron retaining ring are in contact and magnetically connected, the filter ring is driven to separate from the gear ring, and when the filter ring is located above the opening of the collection box, the electromagnet is controlled to release the adsorption of the iron retaining ring, so that the filter ring falls into the collection box for collection, and the iron retaining ring in the new filter ring is magnetically adsorbed by the electromagnet and the new filter ring is quickly replaced after the electric push rod is retracted. The filter ring removal device not only plays a role in limiting the filter ring, but also facilitates the manual installation of the new filter ring.
[0018] 4. This technical solution has a simple structure, novel design, convenient and quick replacement of the filter ring, low replacement difficulty, high replacement efficiency, and has a high value for promotion and use. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model from one viewing angle;
[0020] Figure 2 It is a schematic diagram of the overall structure of the utility model from another perspective;
[0021] Figure 3 This is a schematic diagram of the structure of the filter module of the utility model;
[0022] Figure 4 It is a cross-sectional view of the connection position between the filter module of the utility model and the oil outlet pipe and the oil extraction pipe;
[0023] Figure 5 It is a cross-sectional view of the connection position between the gear ring and the driving gear of the utility model;
[0024] Figure 6This is a cross-sectional view of the filter module of the utility model with the electric push rod as the center;
[0025] Figure 7 This is a cross-sectional view of the filter ring of the utility model. DETAILED DESCRIPTION
[0026] The following will be combined with the embodiment of the present utility model Figure 1-7 , clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] It should be noted that, in this document, unless otherwise stated, it should be understood that the terms "center", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third", etc., are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0028] In this document, the terms "comprises", "comprising" or any other variation thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further limitations. The elements defined by the sentence "comprising a ..." do not exclude the presence of other identical elements in the process, method, article or device comprising the elements.
[0029] Auxiliary oil supply device for combustion furnace, such as Figure 1-2As shown, it includes an oil storage tank 1 and a combustion furnace 2, an oil pump 5 is arranged between the oil storage tank 1 and the combustion furnace 2, and a filter module 10 for filtering the fuel is arranged between the oil storage tank 1 and the oil pump 5, a plurality of filter rings 106 are clamped inside the filter module 10, and a filter screen 108 is fixed inside the filter ring 106, and two ports of one of the filter rings 106 in the filter module 10 connect the oil storage tank 1 and the oil pump 5 through the oil outlet pipe 3 and the oil extraction pipe 4 respectively, and the filter ring 106 corresponding to the blocked filter screen 108 is quickly replaced by switching different filter rings 106, and the filter module 10 is provided with a filter ring 106 for blocking the filter ring 108. The filter ring removal device is used to remove the filter ring 106, and the oil outlet end of the oil pump 5 is connected to the oil inlet end of the combustion furnace 2 through the oil delivery pipe 6; in the above structure, the fuel oil transported between the oil storage tank 1 and the oil pump 5 is filtered by setting a filter module 10 including multiple filter rings 106, thereby ensuring the quality and purity of the fuel, and the filter ring removal device provided on the filter module 10 is used to quickly replace the filter ring 106 corresponding to the blocked filter screen 108, thereby solving the problem of reduced flow and low filtering efficiency caused by the blocked filter screen 108, without manual timed shutdown for replacement, thereby extending the maintenance cycle of the filter structure and improving the working efficiency of the combustion furnace;
[0030] like Figure 2-6 As shown, the specific structure of the filter module 10 is as follows: the filter module 10 includes a collection box 101, the top of the collection box 101 is fixedly connected to a mounting shell 102, the interior of the mounting shell 102 is rotatably connected to a gear ring 104, a plurality of mounting holes uniformly distributed circumferentially on the plate surface of the gear ring 104 are all clamped with filter collars 106, a motor 103 is fixedly installed on one side of the mounting shell 102, and one end of the output shaft of the motor 103 is fixedly connected to a driving gear 109, the driving gear 109 is located inside the mounting shell 102 and meshed with the gear ring 104, one end of the oil outlet pipe 3 is plugged into the interior of the oil storage tank 1, and the other end of the oil outlet pipe 3 is plugged into the interior of the mounting shell 102 and communicated with one end of the filter collar 106, one end of the oil extraction pipe 4 is connected to the oil extraction end of the oil pump 5, and the other end of the oil extraction pipe 4 is plugged into the interior of the mounting shell 102 and communicated with the other end of the filter collar 106;
[0031] The fuel will enter the filter module 10 through the oil outlet pipe 3 for filtration, and then enter the oil extraction pipe 4. The specific working process of the filter module 10 is as follows: Figure 3 As shown: the fuel enters the corresponding filter collar 106 through the oil outlet pipe 3, and is then filtered by the filter screen 108 in the filter collar 106, and then enters the oil extraction pipe 4;
[0032] After the filter 108 has been used for a period of time, the residue will block the filter 108, resulting in a decrease in flow rate and reduced filtering efficiency. At this time, it needs to be replaced. First, the one-way valve 31 is temporarily closed, and then the oil pump 5 and the combustion furnace 2 are stopped. Then, the motor 103 drives the driving gear 109 to rotate, and the driving gear 109 is meshed with the gear ring 104, so that the gear ring 104 drives the filter ring 106 to rotate, so that another filter ring 106 can be switched to perform filtering work, and production can be resumed. The filter ring 106 that needs to be replaced will be located at Figure 5 The position shown is convenient for personnel to replace, and the oil pump 5 can continue to operate while the filter module 10 is replaced with a new filter collar 106, thereby shortening the downtime of the combustion furnace 2 and improving production efficiency.
[0033] In order to facilitate the rapid removal of the replaced filter collar 106 , a filter collar removal device corresponding to and coaxially arranged with one of the filter collars 106 is installed on one side of the top of the collection box 101 .
[0034] like Figure 4-5 As shown, the specific structure of the filter collar removal device is as follows: the filter collar removal device includes an electric push rod 105, and an electromagnet is fixedly installed at the telescopic end of the electric push rod 105, such as Figure 7 As shown, an iron retaining ring 107 is fixedly connected to the inside of the filter ring 106 on the same side as the electromagnet, and the electromagnet is in contact with the outer side of the iron retaining ring 107 and is magnetically connected to the iron retaining ring 107.
[0035] Among them, the oil pipeline 6 is provided with a regulating valve 7 and a pressure transmitter 8, and the regulating valve 7 is electrically connected to the pressure transmitter 8; specifically, the outer wall of the oil pipeline 6 is provided with a diversion interface 9, and the diversion interface 9 is located on one side of the pressure transmitter 8; specifically, a one-way valve 31 is installed at one end of the oil outlet pipe 3, and the one-way valve 31 is electrically connected to the oil pump 5; specifically, a liquid level gauge 11 is installed inside the oil storage tank 1, and a control panel 12 is fixedly installed on one side of the oil storage tank 1, and the combustion furnace 2 and the liquid level gauge 11 are both electrically connected to the control panel 12.
[0036] In this embodiment, the flow diversion interface 9 can be externally connected to other pipelines to supply fuel to other combustion furnaces 2 .
[0037] When the electromagnet and the iron retaining ring 107 are in contact with each other through the extension of the electric push rod 105, the electromagnet will be magnetically connected to the iron retaining ring 107, and the electric push rod 105 will continue to extend, at which time it will drive the filter ring 106 to disengage from the gear ring 104. Under the connection between the electromagnet and the iron retaining ring 107, the filter ring 106 will not fall off. The upper end surface of the collection box 101 is provided with a collection port located outside the mounting shell 102. When the filter ring 106 is located above the collection port opening of the collection box 101, the electromagnet releases the adsorption of the iron retaining ring 107 at this time, and the filter ring 106 will fall into the collection box 101 for collection. A new filter ring 106 is installed at one end of the electromagnet, and then the electromagnet is turned on to adsorb the iron retaining ring 107. The cooperation of the electromagnet and the iron retaining ring 107 in this mechanism not only plays a role in limiting the filter ring 106, but also facilitates the manual installation of a new filter ring 106.
[0038] A liquid level gauge 11 is installed inside the oil storage tank 1, and a control panel 12 is fixedly installed on one side of the oil storage tank 1. The combustion furnace 2 and the liquid level gauge 11 are electrically connected to the control panel 12. The liquid level gauge 11 transmits the monitored data to the control panel 12 in real time, so that the production site can timely and accurately estimate and judge the fuel inventory and accurately arrange the production plan. In addition, the control panel 12 initiates an oil supply signal to the oil pump 5, that is, the oil pump 5 is turned on, and the fuel in the oil storage tank 1 is output to the combustion furnace 2 through the connection between the oil extraction pipe 4 and the oil outlet pipe 3, using the oil pipeline 6, to provide fuel for the combustion furnace 2. When the oil pump 5 receives the start signal, the combustion furnace 2 is also started, and when the oil pump 5 receives the shutdown signal, the combustion furnace 2 will also stop, thereby achieving the purpose of remote operation.
[0039] like Figure 4 , 7 As shown, the specific structure of the filter collar 106 is as follows: the filter collar 106 includes equal diameter sections at both ends and a large diameter section located between the equal diameter sections, the diameter of the equal diameter section is smaller than the diameter of the large diameter section, and the two ends of the large diameter section are connected to the equal diameter section through an arc transition, the filter screen 108 is fixed to the large diameter section, and the middle part of the large diameter section of the filter collar 106 is clamped in the clamping hole inside the filter module 10.
[0040] Specific working method: the control panel 12 initiates an oil supply signal to the oil pump 5, that is, the oil pump 5 is turned on, and the fuel in the oil storage tank 1 is output to the combustion furnace 2 through the connection between the oil extraction pipe 4 and the oil outlet pipe 3, and the oil delivery pipe 6 is used to provide fuel for the combustion furnace 2. When the oil pump 5 receives the start signal, the combustion furnace 2 is also started. Similarly, when the oil pump 5 receives the shutdown signal, the combustion furnace 2 will also stop. In the above process, the fuel will enter the filter module 10 through the oil outlet pipe 3 for filtration, and then enter the oil extraction The filter module 10 has a specific working process: the fuel enters the filter ring 106 through the oil outlet pipe 3, and is then filtered by the filter screen 108, and then enters the oil extraction pipe 4; after the filter screen 108 has been used for a period of time, the residue will block the filter screen 108, resulting in a decrease in flow rate and reduced filtering efficiency. At this time, it needs to be replaced, and the driving gear 109 is driven to rotate by the motor 103, and the meshing of the driving gear 109 and the gear ring 104 is utilized, so that the gear ring 104 drives the filter ring 106 to rotate. When the electromagnet contacts the iron retaining ring 107 through the extension of the electric push rod 105, the electromagnet will be magnetically connected to the iron retaining ring 107, and the electric push rod 105 will continue to extend, which will drive the filter ring 106 to separate from the gear ring 104. Under the connection between the electromagnet and the iron retaining ring 107, the filter ring 106 will not fall off. When the filter ring 106 is located above the opening of the collection box 101, the electromagnet will release the iron retaining ring 107. The filter collar 106 will fall into the collection box 101 for collection after being adsorbed; a new filter collar 106 is installed at one end of the electromagnet, and then the electromagnet is turned on to adsorb the iron retaining ring 107. The cooperation between the electromagnet and the iron retaining ring 107 in this mechanism not only plays a role in limiting the filter collar 106, but also facilitates the manual installation of a new filter collar 106. When replacing the new filter collar 106, the oil pump 5 can continue to operate, thereby shortening the downtime of the combustion furnace 2 and improving the production efficiency.
[0041] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
[0042] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. Auxiliary oil supply device for combustion furnace, characterized in that: The invention comprises an oil storage tank (1) and a combustion furnace (2), wherein an oil pump (5) is arranged between the oil storage tank (1) and the combustion furnace (2), and a filter module (10) for filtering the fuel is arranged between the oil storage tank (1) and the oil pump (5), wherein a plurality of filter rings (106) are clamped inside the filter module (10), and a filter screen (108) is fixed inside the filter ring (106), and one of the filter rings (106) in the filter module (10) has two ports. The oil storage tank (1) and the oil pump (5) are connected via an oil outlet pipe (3) and an oil extraction pipe (4), respectively, and a filter ring (106) corresponding to a blocked filter screen (108) can be quickly replaced by switching different filter rings (106). The filter module (10) is provided with a filter ring removal device for removing a blocked filter ring (106). The oil outlet end of the oil pump (5) is connected to the oil inlet end of the combustion furnace (2) via an oil delivery pipe (6).
2. The auxiliary oil supply device for a combustion furnace according to claim 1, characterized in that: The filter module (10) comprises a collection box (101), the top of the collection box (101) is fixedly connected to a mounting shell (102), the interior of the mounting shell (102) is rotatably connected to a gear ring (104), a plurality of mounting holes evenly distributed circumferentially on a plate surface of the gear ring (104) are all clamped with filter collars (106), a motor (103) is fixedly mounted on one side of the mounting shell (102), and one end of an output shaft of the motor (103) is fixedly connected to a driving gear (109). ), the driving gear (109) is located inside the mounting shell (102) and meshes with the gear ring (104), one end of the oil outlet pipe (3) is plugged into the inside of the oil storage tank (1), and the other end of the oil outlet pipe (3) is plugged into the inside of the mounting shell (102) and communicates with one end of the filter collar (106), one end of the oil extraction pipe (4) is connected to the oil extraction end of the oil pump (5), and the other end of the oil extraction pipe (4) is plugged into the inside of the mounting shell (102) and communicates with the other end of the filter collar (106).
3. The auxiliary oil supply device for a combustion furnace according to claim 2, characterized in that: A filter collar removal device corresponding to the position of one of the filter collars (106) and coaxially arranged is installed on one side of the top of the collection box (101).
4. The auxiliary oil supply device for a combustion furnace according to claim 3, characterized in that: The filter collar removal device comprises an electric push rod (105), an electromagnet being fixedly mounted on the telescopic end of the electric push rod (105), an iron retaining ring (107) being fixedly connected to the inside of the filter collar (106) on the same side as the electromagnet, and the electromagnet being in contact with the outside of the iron retaining ring (107) and being magnetically connected to the iron retaining ring (107).
5. The auxiliary oil supply device for a combustion furnace according to claim 1, characterized in that: The oil delivery pipe (6) is provided with a regulating valve (7) and a pressure transmitter (8), and the regulating valve (7) is electrically connected to the pressure transmitter (8).
6. The auxiliary oil supply device for a combustion furnace according to claim 5, characterized in that: The outer wall of the oil delivery pipe (6) is provided with a flow diversion interface (9), and the flow diversion interface (9) is located on one side of the pressure transmitter (8).
7. The auxiliary oil supply device for a combustion furnace according to claim 1, characterized in that: A one-way valve (31) is installed at one end of the oil outlet pipe (3), and the one-way valve (31) is electrically connected to the oil pump (5).
8. The auxiliary oil supply device for a combustion furnace according to claim 1, characterized in that: A liquid level meter (11) is installed inside the oil storage tank (1), a control panel (12) is fixedly installed on one side of the oil storage tank (1), and the combustion furnace (2) and the liquid level meter (11) are both electrically connected to the control panel (12).
9. The auxiliary oil supply device for a combustion furnace according to any one of claims 1 to 8, characterized in that: The filter collar (106) comprises equal diameter sections at two ends and a large diameter section located between the equal diameter sections, the diameter of the equal diameter section being smaller than the diameter of the large diameter section, and the two ends of the large diameter section are connected to the equal diameter section via an arc transition, the filter screen (108) is fixed to the large diameter section, and the middle portion of the large diameter section of the filter collar (106) is clamped into a clamping hole inside the filter module (10).