Batching device for color steel tile water paint production
By designing the screening chamber and multi-directional stirring system of the batching device for water-based paint production of color steel tile, the problem of insufficient filtration and stirring of raw materials is solved, the full mixing and uniformity of raw materials and solution is achieved, and the production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202420812869.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-19
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-04-19
AI Technical Summary
The existing batching device for water-based paint production has insufficient raw material filtration and stirring, resulting in insufficient raw material addition and uneven mixing.
A dosing device for the production of color steel tile water-based paint was designed, using a screening chamber and a multi-directional stirring system. The screening and automatic discharge of raw materials are achieved through vibrating motors and spring seats, and the multi-directional stirring of solution and raw materials is achieved through multiple rotating rods and bevel gears.
It effectively solves the problem of insufficient filtration and stirring of raw materials, achieves full mixing and uniformity of raw materials and solution, and improves production efficiency and product quality.
Smart Images

Figure CN222606099U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of water-based paint production, and in particular relates to a batching device for producing water-based paint for color steel tiles. Background Art
[0002] Water-based paint is a kind of paint that is harmless to the human body, does not pollute the environment, has a plump, crystal clear, flexible paint film, and is water-resistant, wear-resistant, aging-resistant, yellowing-resistant, fast-drying, and easy to use. It includes water-based anti-rust paint, water-based steel structure paint, water-based floor paint, water-based wood paint and other varieties. When preparing and producing water-based paint, the dry powder material and the solvent need to be mixed in a certain proportion.
[0003] Chinese patent announcement number CN215610837U discloses a batching device for water-based paint production, including a stirring tank, a tank cover and a bottom plate, a tank cover is fixed on the top of the stirring tank, a support block is welded and fixed on the inner bottom surface of the stirring tank, a roller is connected to the top of the support block in a rolling manner, and the top of the roller is connected to the bottom plate in a rolling manner, a reduction motor is fixed on the bottom of the stirring tank, the output shaft of the reduction motor is fixed to the bottom of the bottom plate, an annular filter screen and a support rod located inside the annular filter screen are welded and fixed on the top of the bottom plate, the top of the tank cover is structured with two feed ports, and the inner periphery of the two feed ports is welded and fixed with a filter screen, the top of one feed port is connected to a first feed hopper, the top of the other feed port is connected to a second feed hopper, and the first feed hopper and the second feed hopper are both fixed and fixed on the top of the tank cover. The production quality of water-based paint is high, the filtration speed of water-based paint is fast, and the production efficiency is high.
[0004] With respect to the above-mentioned related technologies, the inventors have found that there are at least the following problems in the technology: the device adds raw materials into the tank body through the feed hopper and the feed port, and filters them in conjunction with the filter screen, but when the raw materials are fed through the feed hopper, the large particles of raw materials are blocked by the filter screen and are at the bottom of the feed hopper, which affects the entry of other small particles of raw materials into the tank body, thereby affecting the addition of raw materials. At the same time, the stirring method of the device is too single, and the stirring is rotated in one direction, which leads to insufficient mixing of the raw materials and the solution, and has great limitations. For this reason, we provide a batching device for the production of water-based paint for colored steel tiles, which can filter and screen the raw materials while automatically discharging large particles of raw materials to avoid affecting the input of other fine raw materials. At the same time, the solution and raw materials can be stirred in multiple directions to ensure that the raw materials and the solution are fully and evenly stirred. Utility Model Content
[0005] The utility model aims to provide a batching device for producing water-based paint for color steel tiles, so as to solve the problems raised in the above-mentioned background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a batching device for producing water-based paint for color steel tiles, comprising a tank body and a top shell, wherein the tank body and the top shell form a stirring tank, wherein the top shell comprises a screening chamber, wherein a fixing frame is arranged inside the screening chamber, wherein a spring seat is fixedly installed inside the screening chamber, and the end of the spring seat is fixedly connected to the fixing frame, wherein a first filter screen is fixedly connected inside the fixing frame, and a vibration motor is fixedly installed at the lower end of the fixing frame;
[0007] A feed hopper is fixedly mounted on the upper end of the top shell, and the feed hopper is arranged above the first filter screen, and a cover plate is fixedly mounted on the outer surface of the top shell by bolts;
[0008] The tank body comprises a stirring chamber, in which a first stirring rod and a second stirring rod for stirring are movably arranged;
[0009] A discharge pipe is fixedly installed at the lower end of the tank body.
[0010] As a preferred embodiment, two limit rods are fixedly installed inside the screening chamber, limit holes are penetrated through the two side surfaces of the fixed frame, the two limit rods penetrate the limit holes, a feed port is opened at the bottom of the screening chamber, and a guide hopper is fixedly installed in the feed port, and the feed port is arranged at the lower end of the first filter screen.
[0011] As a preferred embodiment, an opening for discharging raw materials is provided on the outer side of the top shell, and a collecting plate is fixedly installed corresponding to the opening.
[0012] As a preferred embodiment, a fixed box is fixedly arranged in the stirring chamber of the stirring tank, and the fixed box is fixed by a support frame, second rotating rods are rotatably arranged on both sides of the fixed box, and the first stirring rod is fixed on the outside of the second rotating rod, a third rotating rod is rotatably arranged at the lower end of the fixed box, and the second stirring rod is fixed on the outside of the third rotating rod, and the second stirring rod is fan-shaped.
[0013] As a preferred embodiment, three bevel gears are rotatably arranged inside the fixed box, and the bevel gears are kept in meshing arrangement, two of the second rotating rods are respectively connected to two of the bevel gears, a driving motor is fixedly installed on the top of the mixing tank, and the output end of the driving motor is fixedly connected to the first rotating rod, and the end of the first rotating rod is fixedly connected to the last bevel gear, and the bevel gear is fixedly connected to the third rotating rod through the shaft.
[0014] As a preferred embodiment, a slide groove is opened on one side of the discharge pipe, and a movable frame is slidably arranged in the slide groove, and a second filter screen is fixedly connected to the inside of the movable frame.
[0015] Compared with the prior art, the beneficial effects of the utility model are:
[0016] The utility model provides a fixed frame, a first filter screen, a spring seat and a vibration motor. The raw materials enter the screening chamber of the mixing tank through the feed hopper, and the raw materials fall on the surface of the first filter screen of the fixed frame. At this time, the vibration motor generates vibration, and cooperates with the spring seats on both sides to make the raw materials vibrate continuously on the surface of the first filter screen of the fixed frame, so as to screen the raw material particles. The smaller particles pass through the first filter screen and enter the mixing chamber through the feed port, while the larger particles of the raw materials move along the direction of the fixed frame and finally fall on the collecting plate. In this way, the raw materials can be screened and the larger particles of the raw materials can be discharged at the same time, so as to avoid that some of the larger particles of the raw materials remain and affect the entry and screening of other raw materials.
[0017] The utility model is provided with a fixed box, a first stirring rod and a second stirring rod. After the raw material enters the stirring chamber, a driving motor drives the first rotating rod to rotate, and the end of the first rotating rod is connected to one of the bevel gears in the fixed box. The bevel gear rotates, and the second rotating rod and the third rotating rod are driven to rotate through the bevel gear on the side of the fixed box. The two second rotating rods rotate in opposite directions, and at the same time, the first rotating rod at the end is driven to rotate to stir the solution and the raw material. In addition, the third rotating rod drives the second fan-shaped stirring rod to rotate, so that the solution in the stirring chamber rotates as a whole. The rotation and stirring of the first stirring rod can ensure that the raw material and the solution are fully mixed and the mixing is uniform. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2 This is a schematic diagram of the internal structure of the screening chamber of the utility model;
[0020] Figure 3 A schematic diagram of the internal structure of the stirring chamber of the utility model;
[0021] Figure 4 This is a schematic diagram of the internal structure of the fixed box of the utility model;
[0022] Figure 5 This is a schematic diagram of the discharge pipe structure of the utility model.
[0023] In the figure: 1. stirring tank; 101. tank body; 102. top shell; 103. screening chamber; 1031. fixing frame; 1032. first filter screen; 1033. spring seat; 1034. vibration motor; 1035. limiting hole; 1036. limiting rod; 1037. feed port; 1038. guide hopper; 104. stirring chamber; 1041. fixing box; 1042. bevel gear; 1043. first rotating rod; 1044. supporting frame; 1045. second rotating rod; 1046. first stirring rod; 1047. third rotating rod; 1048. second stirring rod; 105. cover plate; 2. driving motor; 3. feeding hopper; 4. discharging pipe; 41. chute; 42. moving frame; 43. second filter screen; 5. collecting plate. DETAILED DESCRIPTION
[0024] The present invention will be further described below in conjunction with the embodiments.
[0025] The following examples are used to illustrate the present invention, but cannot be used to limit the scope of protection of the present invention. The conditions in the examples can be further adjusted according to specific conditions, and simple improvements to the method of the present invention under the premise of the concept of the present invention are all within the scope of protection claimed by the present invention.
[0026] See also Figure 1-5 The utility model provides a batching device for producing water-based paint for color steel tiles, comprising a tank body 101 and a top shell 102, the tank body 101 and the top shell 102 form a stirring tank 1, the top shell 102 comprises a screening chamber 103, a fixing frame 1031 is arranged inside the screening chamber 103, a spring seat 1033 is fixedly installed inside the screening chamber 103, and the end of the spring seat 1033 is fixedly connected to the fixing frame 1031, a first filter screen 1032 is fixedly connected inside the fixing frame 1031, and a vibration motor 1034 is fixedly installed at the lower end of the fixing frame 1031; a feed hopper 3 is fixedly installed at the upper end of the top shell 102, and the feed hopper 3 is arranged above the first filter screen 1032, and a cover plate 105 is fixedly installed on the outer surface of the top shell 102 by bolts;
[0027] By adopting the above technical solution: the raw material enters the screening chamber 103 through the feed hopper 3, and then falls on the surface of the first filter screen 1032 of the fixed frame 1031. At this time, the vibration motor 1034 cooperates with the spring seat 1033 to make the fixed frame 1031 and the raw material vibrate continuously, thereby screening the raw material. The smaller particles of raw material pass through the first filter screen 1032 and the feed port 1037 to enter the interior of the tank body 101, while the larger particles of raw material move to both sides along the fixed frame 1031, thereby avoiding affecting the screening of the raw materials introduced subsequently.
[0028] The tank body 101 includes a stirring chamber 104, in which a first stirring rod 1046 and a second stirring rod 1048 for stirring are movably arranged; a fixed box 1041 is fixedly arranged in the stirring chamber 104 of the stirring tank 1, and the fixed box 1041 is fixed by a support frame 1044, and second rotating rods 1045 are rotatably arranged on both sides of the fixed box 1041, and the first stirring rod 1046 is fixed to the outside of the second rotating rod 1045, and a third rotating rod 1047 is rotatably arranged at the lower end of the fixed box 1041, and the second stirring rod 1048 is fixed to the third rotating rod 1048. 47 outside, and the second stirring rod 1048 is fan-shaped, three bevel gears 1042 are rotatably arranged inside the fixed box 1041, and the bevel gears 1042 are kept in meshing arrangement, and two second rotating rods 1045 are respectively connected to two of the bevel gears 1042, a driving motor 2 is fixedly installed on the top of the stirring tank 1, and the output end of the driving motor 2 is fixedly connected to the first rotating rod 1043, and the end of the first rotating rod 1043 is fixedly connected to the last bevel gear 1042, and the bevel gear 1042 is fixedly connected to the third rotating rod 1047 through an axle.
[0029] By adopting the above technical solution: after the raw material enters the stirring chamber 104 in the tank body 1, the driving motor 2 drives the first rotating rod 1043 to rotate, the first rotating rod 1043 drives the bevel gear 1042 at the top of the fixed box 1041, and then drives the other three bevel gears 1042 at the same time, the bevel gears 1042 on the two side walls of the fixed box 1041 drive the two second rotating rods 1045 to rotate in the opposite direction, and then drive the first stirring rod 1046 to rotate, and at the same time, the third rotating rod 1047 drives the second stirring rod 1048 with fan-shaped ends on both sides, so that the solution in the stirring chamber 104 rotates as a whole, cooperates with the rotation of the first stirring rod 1046, and thus ensures that the raw material and the solution are fully and evenly stirred.
[0030] In this embodiment, two limit rods 1036 are fixedly installed inside the screening chamber 103, limit holes 1035 are penetrated on both side surfaces of the fixed frame 1031, and the two limit rods 1036 penetrate the limit holes 1035. A feed port 1037 is provided at the bottom of the screening chamber 103, and a guide hopper 1038 is fixedly installed in the feed port 1037, and the feed port 1037 is arranged at the lower end of the first filter screen 1032; by setting the limit rods 1036 and the limit holes 1035, during the vibration of the fixed frame 1031, the limit rods 1036 penetrate the limit holes 1035, and play a limiting and guiding role on the fixed frame 1031, so that the fixed frame 1031 vibrates up and down, prompting the raw materials to move along both sides.
[0031] In this embodiment, an opening for discharging raw materials is provided on the outside of the top shell 102, and a collecting plate 5 is fixedly installed corresponding to the opening; by setting the opening and the collecting plate 5, larger particles of raw materials move along the direction of the fixed frame 1031, and finally fall onto the collecting plate 5 through the opening, thereby facilitating temporary storage and subsequent collection of the raw materials.
[0032] In this embodiment, a discharge pipe 4 is fixedly installed at the lower end of the tank body 101, a chute 41 is opened on one side of the discharge pipe 4, and a movable frame 42 is slidably arranged in the chute 41, and a second filter screen 43 is fixedly connected to the inside of the movable frame 42; by setting the discharge pipe 4, the chute 41, the movable frame 42 and the second filter screen 43, when the solution is discharged, the solution is discharged through the discharge pipe 4, and the movable frame 42 and the second filter screen 43 are arranged at the discharge pipe 4. The solution can filter a small amount of raw material particles that are not completely dissolved through the second filter screen 43, and the movable frame 42 can be disassembled from the discharge pipe 4 through the chute 41, which is convenient for the staff to clean and disassemble.
[0033] Working principle and use process of the utility model: when in use, the solution raw material can be introduced into the stirring chamber 104 through the feed pipe on one side of the tank body 101, and other granular raw materials can be put into the screening chamber 103 through the feed hopper 3. At this time, the raw material falls on the first filter screen 1032 of the fixed frame 1031. At this time, the vibration motor 1034 cooperates with the spring seat 1033 to make the raw material vibrate continuously on the first filter screen 1032, and then screened. The smaller particles of raw materials pass through the first filter screen 1032 and the feed port 1037 to enter the stirring chamber 104, while the larger particles of raw materials are along the direction of the fixed frame 1031 until they fall on the collecting plate 5;
[0034] The raw material entering the stirring chamber 104 is dissolved in the solution. At this time, the driving motor 2 drives the first rotating rod 1043 to rotate. The first rotating rod 1043 drives the bevel gear 1042 at the top of the fixed box 1041, and then drives the other two bevel gears 1042 at the same time. The bevel gears 1042 on the two side walls of the fixed box 1041 drive the two second rotating rods 1045 to rotate in the opposite direction, thereby driving the first stirring rod 1046 to rotate. At the same time, the third rotating rod 1047 drives the second stirring rod 1048 with fan-shaped ends on both sides, so that the solution in the stirring chamber 104 rotates as a whole, and cooperates with the rotation of the first stirring rod 1046, thereby ensuring that the raw material and the solution are fully and evenly stirred.
[0035] When the solution is discharged, the solution is discharged through the discharge pipe 4, and a movable frame 42 and a second filter screen 43 are provided at the discharge pipe 4. The solution can filter a small amount of raw material particles that are not completely dissolved through the second filter screen 43, and the movable frame 42 can be disassembled from the discharge pipe 4 through the slide 41, which is convenient for the staff to clean and disassemble.
[0036] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A batching device for producing water-based paint for color steel tiles, comprising a tank body (101) and a top shell (102), wherein the tank body (101) and the top shell (102) form a stirring tank (1), characterized in that: The top shell (102) comprises a screening chamber (103), a fixing frame (1031) is arranged inside the screening chamber (103), a spring seat (1033) is fixedly installed inside the screening chamber (103), and the end of the spring seat (1033) is fixedly connected to the fixing frame (1031), a first filter screen (1032) is fixedly connected inside the fixing frame (1031), and a vibration motor (1034) is fixedly installed at the lower end of the fixing frame (1031); A feed hopper (3) is fixedly mounted on the upper end of the top shell (102), and the feed hopper (3) is arranged above the first filter screen (1032); a cover plate (105) is fixedly mounted on the outer surface of the top shell (102) by means of bolts; The tank body (101) comprises a stirring chamber (104), wherein a first stirring rod (1046) and a second stirring rod (1048) for stirring are movably arranged in the stirring chamber (104); A discharge pipe (4) is fixedly mounted on the lower end of the tank body (101).
2. The batching device for producing water-based paint for color steel tiles according to claim 1 is characterized in that: Two limiting rods (1036) are fixedly installed inside the screening chamber (103), limiting holes (1035) are penetrated through the two side surfaces of the fixing frame (1031), and the two limiting rods (1036) penetrate the limiting holes (1035). A feed port (1037) is provided at the bottom of the screening chamber (103), and a guide hopper (1038) is fixedly installed inside the feed port (1037), and the feed port (1037) is arranged at the lower end of the first filter screen (1032).
3. The batching device for producing water-based paint for color steel tiles according to claim 1 is characterized in that: An opening for discharging raw materials is provided on the outside of the top shell (102), and a material collecting plate (5) is fixedly mounted corresponding to the opening.
4. The batching device for producing water-based paint for color steel tiles according to claim 1 is characterized in that: A fixed box (1041) is fixedly arranged in the stirring chamber (104) of the stirring tank (1), and the fixed box (1041) is fixed by a support frame (1044); second rotating rods (1045) are rotatably arranged on both sides of the fixed box (1041), and the first stirring rod (1046) is fixed to the outside of the second rotating rod (1045); a third rotating rod (1047) is rotatably arranged at the lower end of the fixed box (1041), and the second stirring rod (1048) is fixed to the outside of the third rotating rod (1047), and the second stirring rod (1048) is fan-shaped.
5. The batching device for producing water-based paint for color steel tiles according to claim 4 is characterized in that: Three bevel gears (1042) are rotatably arranged inside the fixed box (1041), and the bevel gears (1042) are kept in meshing arrangement. Two of the second rotating rods (1045) are respectively connected to two of the bevel gears (1042). A driving motor (2) is fixedly installed at the top of the stirring tank (1), and the output end of the driving motor (2) is fixedly connected to a first rotating rod (1043), and the end of the first rotating rod (1043) is fixedly connected to the last bevel gear (1042). At the same time, the bevel gear (1042) is fixedly connected to a third rotating rod (1047) via a shaft.
6. The batching device for producing water-based paint for color steel tiles according to claim 1 is characterized in that: A slide groove (41) is provided on one side of the discharge pipe (4), a movable frame (42) is slidably arranged in the slide groove (41), and a second filter screen (43) is fixedly connected inside the movable frame (42).