Digital model automatic optical detection equipment
By designing a digital model automatic optical detection device with automatic push-down and flip detection, the problem of time delay and detection efficiency reduction caused by manual removal of circuit boards in existing equipment is solved, and a more efficient and consistent detection process is achieved.
Patent Information
- Application Number
- CN202420770782.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-15
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-04-15
AI Technical Summary
After the existing optical detection equipment detects circuit board defects, staff need to manually remove the circuit board for rework and re-test, resulting in additional time delay and reduced detection efficiency.
Design a digital model automatic optical detection device, which can realize automatic push-down and flip detection by setting up square grooves, fixed blocks, electric push-up rods, connecting rods, fixed plates, fixed shafts, movable rods, limit frames and cutting rails, and reduce manual intervention.
Automatic push-down and flip detection is realized, which reduces manual intervention, improves operational efficiency and consistency, and ensures comprehensive and accurate inspection of the circuit board.
Smart Images

Figure CN222607229U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of official inspection equipment, in particular to a digital model automatic optical inspection equipment. Background Art
[0002] Automatic optical inspection equipment is a device that automatically detects common defects encountered in welding production based on optical principles. It is often used to inspect PCB boards. During the AOI inspection process, the track at the inlet and outlet of the PCB board is driven by a power device to move back and forth in a direction perpendicular to the inlet and outlet to complete the automatic inspection of the PCB board.
[0003] After searching, Chinese patent authorization announcement number CN213181285U discloses a fully automatic optical inspection device, including a frame, a first drive device, a second drive device, an image acquisition device, a feeding device, and a control device. The first drive device is arranged on the frame, the second drive device is arranged on the first drive device, the image acquisition device is arranged on the second drive device, the feeding device includes a guide rail and a third drive device, the third drive device is arranged on the frame, the guide rail is arranged on the third drive device, and the guide rails are parallel to each other to form a conveying plane. The control device is electrically connected to the first drive device, the second drive device, the image acquisition device, and the feeding device. According to the fully automatic optical inspection device of the utility model, the distance between the guide rails in the feeding device can be adjusted to change the width of the conveying plane to adapt to the inspection of products of different specifications.
[0004] However, it still has the following disadvantages in actual use:
[0005] After optical inspection equipment detects defects in a circuit board, it needs to remove the circuit board, rework it, and inspect it again. However, existing optical inspection equipment requires staff to remove the defective circuit board after inspection, which causes additional time delays and reduces inspection efficiency.
[0006] Therefore, a new digital model automatic optical inspection device is proposed to solve the above problems. Utility Model Content
[0007] The purpose of the present utility model is to provide a digital model automatic optical inspection device to solve the problem raised in the above background technology that after the optical inspection device detects a defect in the circuit board, the circuit board needs to be removed, reworked, and inspected again. However, the existing optical inspection equipment requires the staff to remove the defective circuit board after inspection, which will cause additional time delay and reduce the inspection efficiency.
[0008] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:
[0009] The utility model is a digital model automatic optical detection device, comprising:
[0010] A main body assembly, the main body assembly including a transmission rail;
[0011] A blanking assembly, comprising a square trough, a fixing block, an electric push rod, a connecting rod, a fixing plate, and a fixing shaft;
[0012] A square groove is provided on one side of the outer surface of the conveying rail, a fixed block is fixed directly below the square groove, an electric push rod is fixed inside the fixed block, the output end of the electric push rod is movably connected to a connecting rod, a fixed plate is fixed on one side of the outer surface of the fixed block, and one end of the fixed plate is connected to the outer surface of the connecting rod with a fixed shaft.
[0013] Furthermore, the main assembly also includes a detection housing, a detection head, and a display screen;
[0014] A detection shell is passed through the outside of the conveying rail, a detection head is movably installed above the conveying rail, and a display screen is installed in the middle of the front side wall of the detection shell.
[0015] Furthermore, the blanking assembly further comprises a movable rod, a limit frame, a blanking rail, and a support rod;
[0016] The top end of the connecting rod is movably connected to a movable rod, the rear side wall of the conveying rail is fixed with a limiting frame, the front side wall of the square groove is connected to a blanking rail, and the lower surface of the blanking rail is fixed with a supporting rod.
[0017] Furthermore, the upper end of the connecting rod is rotatably connected to the movable rod, the lower end of the connecting rod is rotatably connected to the output end of the electric push rod, and the fixed shaft is fixedly passed through the middle and lower part of the connecting rod.
[0018] Furthermore, it also includes a flip assembly;
[0019] The flip assembly includes a motor, a support platform, a rotating shaft, a fixing ring, a first clamping plate, and a second clamping plate;
[0020] A motor is fixed to the front side wall of the conveying rail, a support is fixedly placed on the lower surface of the motor, the output end of the motor is connected to a rotating shaft, a fixing ring is fixed through the middle of the rotating shaft, and a first clamping plate and a second clamping plate are fixed on both sides of the upper and lower surfaces of the fixing ring.
[0021] Furthermore, the rotating shaft passes through the conveying rail, and the fixing ring is in the middle of the conveying rail, and the first clamping plate and the second clamping plate limit the circuit board.
[0022] Compared with the prior art, the advantages of the present invention are:
[0023] 1. The utility model has a square slot, a fixed block, an electric push rod, a connecting rod, a fixed plate, a fixed shaft, a movable rod, a limit frame, a feed rail and a support rod. When the optical inspection equipment detects that the circuit board is defective, the staff only needs to start the electric push rod through the external control module. The electric push rod extends, driving the lower end of the connecting rod to move backward, and under the fixed connection of the fixed shaft, the upper end of the connecting rod moves forward, and under the limit of the limit frame, the movable rod moves forward to push the defective circuit board down. The circuit board falls into the centralized and unified collection area of defective products through the feed rail and waits for subsequent processes, thereby reducing manual intervention and improving operational efficiency and consistency.
[0024] 2. Based on the first beneficial effect, by setting a motor, a support platform, a rotating shaft, a fixed ring, a first clamping plate, and a second clamping plate, when the circuit board needs to be turned over for inspection after the previous inspection process, it is only necessary to start the motor through the external control module when the circuit board is conveyed to the bottom of the first clamping plate. The motor drives the rotating shaft to rotate and drives the fixed ring to rotate. The first clamping plate and the second clamping plate limit the circuit board at the same time and drive the circuit board to rotate. When the circuit board rotates 180 degrees and contacts the conveying rail again, the conveying rail can inspect the turned-over circuit board. By flipping the circuit board, the other side can also be inspected, ensuring comprehensiveness and accuracy.
[0025] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0027] Figure 1 This is a schematic diagram of the main components of the utility model;
[0028] Figure 2 This is a schematic diagram of the blanking component of the utility model;
[0029] Figure 3 This is an enlarged view of point A of the blanking component of the present invention;
[0030] Figure 4 This is a structural diagram of the flip assembly of the utility model.
[0031] In the accompanying drawings, the components represented by the reference numerals are as follows:
[0032] 11. Detection housing; 12. Conveyor rail; 13. Detection head; 14. Display screen;
[0033] 21. Square slot; 211. Fixed block; 22. Electric push rod; 23. Connecting rod; 24. Fixed plate; 25. Fixed shaft; 26. Movable rod; 27. Limit frame; 28. Unloading rail; 29. Support rod;
[0034] 31. Motor; 32. Support platform; 33. Rotating shaft; 34. Fixed ring; 35. First clamping plate; 36. Second clamping plate. DETAILED DESCRIPTION
[0035] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific embodiments of the present invention are described in detail below with reference to the accompanying drawings.
[0036] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0037] Next, the present invention is described in detail with reference to schematic diagrams. For ease of illustration, cross-sectional views of device structures may be partially enlarged and not to scale when describing the embodiments of the present invention. Furthermore, the schematic diagrams are merely illustrative and should not limit the scope of protection of the present invention. Furthermore, in actual production, three-dimensional dimensions, including length, width, and depth, should be included.
[0038] In order to make the purpose, technical solutions and advantages of the present invention more clear, the embodiments of the present invention will be described in further detail below with reference to the accompanying drawings.
[0039] See also Figure 1-Figure 3 As shown, this embodiment is a digital model automatic optical detection device, comprising:
[0040] The main body assembly includes a transmission rail 12;
[0041] The main assembly also includes a detection housing 11, a detection head 13, and a display screen 14;
[0042] The outside of the conveying rail 12 is penetrated by a detection housing 11, a detection head 13 is movably mounted above the conveying rail 12, and a display screen 14 is mounted in the middle of the front side wall of the detection housing 11;
[0043] The detection head 13 is equipped with a high-precision optical system, including a light source, an optical lens, a sensor, etc., for collecting optical information of the object to be detected, and uses an image processing and analysis algorithm to process and analyze the image collected by the optical system through the display screen 14, extract key features and compare them with the digital model;
[0044] The conveyor rail 12 conveys the circuit board from the previous process to the current process, and is transported to the next process through the conveyor rail 12;
[0045] The blanking assembly includes a square groove 21, a fixing block 211, an electric push rod 22, a connecting rod 23, a fixing plate 24, and a fixing shaft 25;
[0046] A square groove 21 is formed on one side of the outer surface of the conveyor rail 12. A fixed block 211 is fixed directly below the square groove 21. An electric push rod 22 is fixed inside the fixed block 211. The output end of the electric push rod 22 is movably connected to a connecting rod 23. A fixed plate 24 is fixed to one side of the outer surface of the fixed block 211. One end of the fixed plate 24 is connected to the outer surface of the connecting rod 23 by a fixed shaft 25.
[0047] The square groove 21 is a square groove used to receive and position the circuit board to ensure its stable position during the blanking process. The fixing plate 24 is fastened to one side of the outer surface of the fixing block 211 as a supporting and fixing structure. One end of the fixing plate 24 is connected to the connecting rod 23 through the fixing shaft 25;
[0048] The blanking assembly also includes a movable rod 26, a limit frame 27, a blanking rail 28, and a support rod 29;
[0049] The top of the connecting rod 23 is movably connected to a movable rod 26, the rear side wall of the conveying rail 12 is fixed with a limit frame 27, the front side wall of the square groove 21 is connected to a feed rail 28, and the lower surface of the feed rail 28 is fixed with a support rod 29;
[0050] The forward and backward movement of the movable rod 26 is used to push the defective products into the unloading rail 28. The limit frame 27 is used to limit the movement range of the movable rod 26 to ensure the accuracy and stability of the unloading process. The unloading rail 28 is used to receive the circuit boards unloaded from the square slot 21 and smoothly transfer them to the subsequent processing area.
[0051] Working principle:
[0052] When the optical inspection equipment detects a defect in the circuit board,
[0053] The staff only needs to start the electric push rod 22 through the external control module, and the electric push rod 22 extends, driving the lower end of the connecting rod 23 to move backward.
[0054] Furthermore, under the fixed connection of the fixed shaft 25, the upper end of the connecting rod 23 moves forward, and at the same time, under the limit of the limit frame 27, the movable rod 26 moves forward.
[0055] Push the defective circuit board down and it will fall into the centralized collection area for defective products through the unloading rail 28, waiting for the subsequent process.
[0056] This step reduces manual intervention and improves operational efficiency and consistency.
[0057] See also Figure 4 As shown, this embodiment is based on the above embodiment 1 and also includes:
[0058] Flip component;
[0059] The flip assembly includes a motor 31, a support platform 32, a rotating shaft 33, a fixing ring 34, a first clamping plate 35, and a second clamping plate 36;
[0060] A motor 31 is fixed to the front side wall of the conveyor rail 12. A support 32 is fixedly placed on the lower surface of the motor 31. A rotating shaft 33 is connected to the output end of the motor 31. A fixing ring 34 is fixedly passed through the middle of the rotating shaft 33. A first clamping plate 35 and a second clamping plate 36 are fixed to both sides of the upper and lower surfaces of the fixing ring 34.
[0061] The motor 31 can drive the rotating shaft 33 to rotate, and the fixing ring 34 rotates therewith. The first clamping plate 35 and the second clamping plate 36 are used to clamp and fix the circuit board to be flipped, thereby maintaining stability and completing the flipping action;
[0062] Working principle:
[0063] After the previous inspection process, the circuit board needs to be turned over for inspection.
[0064] At this time, when the circuit board is transferred to the bottom of the first clamping plate 35, the staff starts the motor 31 through the external control module, and the motor 31 drives the rotating shaft 33 to rotate.
[0065] And drive the fixing ring 34 to rotate, the first clamping plate 35 and the second clamping plate 36 simultaneously limit the circuit board, drive the circuit board to rotate,
[0066] When the circuit board is rotated 180 degrees and contacts the conveyor rail 12 again, the conveyor rail 12 can detect the turned-over circuit board.
[0067] This step ensures comprehensiveness and accuracy by flipping the circuit board so that the other side can also be inspected.
[0068] It should also be noted that, in the description of this utility model, unless otherwise expressly specified or limited, the terms "disposed," "installed," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed connections, detachable connections, or integral connections; they may refer to mechanical connections or electrical connections; they may refer to direct connections or indirect connections through an intermediate medium; and they may refer to internal communication between two components. Those skilled in the art will be able to understand the specific meanings of the above terms in this utility model based on specific circumstances.
[0069] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. A digital model automatic optical inspection device, characterized in that: include: A main body component, the main body component comprising a transmission rail (12); A blanking assembly, the blanking assembly comprising a square groove (21), a fixing block (211), an electric push rod (22), a connecting rod (23), a fixing plate (24), and a fixing shaft (25); A square groove (21) is formed on one side of the outer surface of the conveying rail (12), a fixed block (211) is fixed directly below the square groove (21), an electric push rod (22) is fixed inside the fixed block (211), an output end of the electric push rod (22) is movably connected to a connecting rod (23), a fixed plate (24) is fixed on one side of the outer surface of the fixed block (211), and a fixed shaft (25) is connected to one end of the fixed plate (24) and penetrates the outer surface of the connecting rod (23).
2. A digital model automatic optical inspection device according to claim 1, characterized in that: The main body assembly further comprises a detection housing (11), a detection head (13), and a display screen (14); The outside of the conveying rail (12) is penetrated by a detection housing (11), a detection head (13) is movably mounted above the conveying rail (12), and a display screen (14) is mounted in the middle of the front side wall of the detection housing (11).
3. The digital model automatic optical inspection device according to claim 1, characterized in that: The blanking assembly further comprises a movable rod (26), a limit frame (27), a blanking rail (28), and a support rod (29); The top end of the connecting rod (23) is movably connected to a movable rod (26), a limit frame (27) is fixed to the rear side wall of the conveying rail (12), a material discharge rail (28) is connected to the front side wall of the square groove (21), and a support rod (29) is fixed to the lower surface of the material discharge rail (28).
4. The digital model automatic optical inspection device according to claim 1, characterized in that: The upper end of the connecting rod (23) is rotatably connected to the movable rod (26), the lower end of the connecting rod (23) is rotatably connected to the output end of the electric push rod (22), and the fixed shaft (25) is fixedly passed through the middle and lower part of the connecting rod (23).
5. The digital model automatic optical inspection device according to claim 1, characterized in that: Also includes a flip assembly; The flipping assembly comprises a motor (31), a support platform (32), a rotating shaft (33), a fixing ring (34), a first clamping plate (35), and a second clamping plate (36); A motor (31) is fixed to the front side wall of the conveying rail (12), a support platform (32) is fixedly placed on the lower surface of the motor (31), a rotating shaft (33) is connected to the output end of the motor (31), a fixing ring (34) is fixedly passed through the middle of the rotating shaft (33), and a first clamping plate (35) and a second clamping plate (36) are fixed to both sides of the upper and lower surfaces of the fixing ring (34).
6. A digital model automatic optical inspection device according to claim 5, characterized in that: The rotating shaft (33) passes through the conveying rail (12), the fixing ring (34) is located in the middle of the conveying rail (12), and the first clamping plate (35) and the second clamping plate (36) limit the position of the circuit board.
Citation Information
Patent Citations
Full-automatic optical detection equipment
CN213181285U