Tricycle awning frame bending machine
By designing a three-wheeled tent bending machine that moves synchronously with multiple lower molds and upper press molds, combined with the coordination of elastic reset parts and limiting plates, the automatic pressing and unloading of steel pipes is achieved, solving the inefficiency problems caused by process concentration in the prior art, and improving work efficiency and automation.
Patent Information
- Application Number
- CN202420958592.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-06
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-05-06
AI Technical Summary
During the steel pipe production process of existing tricycle tent bending machines, the discharge, pressing and material extraction processes are carried out at the same station, resulting in low working efficiency and manual operation of materials collection.
A three-wheeled tent bending machine is designed, which uses multiple lower molds and upper press molds to move simultaneously to realize the pressing molding of the steel pipe during the movement. Through the cooperation of the elastic reset parts and the limiting plate, the automatic downward and reset of the upper press mold is achieved, with a high degree of automation.
The automatic pressing and unloading of steel pipes is realized, and the discharge, unloading and pressing stations are independent, the working efficiency is significantly improved, and the degree of automation is high.
Smart Images

Figure CN222607644U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of bending machines, in particular to a bending machine for a tricycle canopy frame. Background Art
[0002] The canopy of the tricycle is made up of multiple welded steel pipes, including straight pipes and bent pipes. The bent pipe is used to connect two straight pipes with different extension directions. The production of the bent pipe requires the use of a bending machine for pressing and forming.
[0003] A Chinese patent with authorization announcement number CN213256740U discloses a clamp for a CNC pipe bending machine, including a bending box and a clamping mechanism, the bottom end of the bending box is fixedly connected to an operating table, a bending groove is provided at the center of the top of the operating table, a hydraulic block is fixedly connected to the top of the inner wall of the bending box, two slide grooves are provided at both ends of the top of the operating table, and two slide plates are fixedly connected to the bottom ends of the two clamping mechanisms, a through hole is provided on the two slide plates, and the two slide plates are movably connected to the connecting rod through the through hole, and a spring is fixedly connected to the side of the two slide plates close to the bending groove, and one end of the spring is fixedly connected to the two slide grooves.
[0004] The above-mentioned patent still has the following technical defects: the steel pipe goes through the discharge, pressing and material taking processes in sequence, and the discharge, pressing and material taking are carried out at the same work station. The next process can only be carried out after completing one process, and the material taking still needs to be done manually, resulting in low work efficiency. Utility Model Content
[0005] The utility model aims to provide a three-wheeled vehicle canopy frame bending machine in view of the problems existing in the background technology.
[0006] The technical solution of the utility model is a tricycle canopy frame bending machine, comprising:
[0007] A mounting bracket a and two sets of transmission members a are mounted on both sides of the mounting bracket a, and a plurality of lower molds are mounted between the two sets of transmission members a, wherein the lower molds are opened at one end;
[0008] A mounting bracket b and two sets of transmission members b, wherein the mounting bracket b is arranged at the upper end of the mounting bracket a, and the two sets of transmission members b are respectively mounted on both sides of the mounting bracket b, and a plurality of elastic pressing mechanisms are mounted between the two sets of transmission members b, and the elastic pressing mechanisms include an upper pressing die, a connecting rod and an elastic reset member, and the two ends of the connecting rod are respectively connected to the two sets of transmission members b, and the upper pressing die is connected to the connecting rod through the elastic reset member;
[0009] A power assembly mounted on the mounting bracket a and used to drive two sets of transmission members a and two sets of transmission members b to move synchronously;
[0010] A limit plate, which is disposed between the two sets of transmission members b and connected to the mounting bracket b, and one side of the limit plate is an upwardly tilted structure;
[0011] Conveyor belt mechanism, the conveyor belt mechanism is located below the transmission member a.
[0012] Preferably, the transmission member a includes a chain b and a plurality of sprockets b, the plurality of sprockets b are rotatably mounted on the mounting bracket a, the chain b is meshingly connected with the plurality of sprockets b, and the transmission path of the chain b is rectangular.
[0013] Preferably, the transmission member b includes a chain a and a plurality of sprockets a, the plurality of sprockets a are rotatably mounted on the mounting bracket b, the chain a is meshingly connected with the plurality of sprockets a, and the transmission path of the chain a is rectangular.
[0014] Preferably, the power assembly includes a motor, a transmission shaft and four groups of transmission parts c. The motor is mounted on the side of the mounting bracket a. The transmission shaft is rotatably mounted on the mounting bracket a and its end is connected to the output shaft of the motor. The transmission part c includes a driving sprocket, a chain c and a driven sprocket. The four driving sprockets are all mounted on the transmission shaft. The four driven sprockets are respectively mounted on two groups of transmission parts a and two groups of transmission parts b. The two driven sprockets at the upper end are respectively connected to the rotating shafts of the sprockets a on both sides, and the two driven sprockets at the lower end are respectively connected to the rotating shafts of the sprockets b on both sides. The driving sprocket and the driven sprocket at the same vertical position are connected to each other through the chain c.
[0015] Preferably, a material box is provided on one side of the mounting bracket b, the material box is installed on the upper end of the mounting bracket a, and a discharge hole is provided at the bottom end of the material box.
[0016] Preferably, the plurality of lower dies are connected with anti-dropping rods, and the anti-dropping rods on both sides of the lower dies are staggered.
[0017] Preferably, a horizontal support plate is provided between the two transmission members a, and the horizontal support plate is connected to the mounting bracket a.
[0018] Preferably, the elastic reset member includes a guide rod, a hemispherical block and a spring, the guide rod is connected to the upper die, the guide rod movably passes through the connecting rod and its end is connected to the hemispherical block, and the spring is sleeved and installed on the guide rod.
[0019] Compared with the prior art, the utility model has the following beneficial technical effects: in the technical scheme, multiple lower templates and multiple upper dies are set, and the multiple lower templates move synchronously with the multiple upper dies, so that the steel pipe completes the pressing work during the movement, and the discharge and unloading do not affect the pressing of the steel pipe. The discharge, unloading and pressing stations are independent, and the work efficiency is high. Through the cooperation of the elastic reset part and the limit plate, the automatic pressing and automatic reset of the upper die can be realized, and the degree of automation is high. After the lower template rotates to the bottom position, the steel pipe in the lower template can automatically fall off, thereby realizing the function of automatic unloading. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 and Figure 2 All of them are structural schematic diagrams of the present utility model.
[0021] Figure 3 for Figure 1 Schematic diagram of the local enlarged structure at A.
[0022] Figure numerals: 1. mounting bracket a; 2. mounting bracket b; 3. material box; 4. conveyor belt mechanism; 51. sprocket a; 52. chain a; 61. sprocket b; 62. chain b; 7. motor; 8. transmission shaft; 91. driving sprocket; 92. chain c; 93. driven sprocket; 10. limit plate; 11. lower mold; 12. upper die; 13. horizontal support plate; 14. anti-drop rod; 15. connecting rod; 16. guide rod; 17. hemispherical block; 18. spring. DETAILED DESCRIPTION
[0023] Embodiment 1
[0024] like Figure 1-Figure 3 As shown, a tricycle canopy frame bending machine proposed in this embodiment includes a mounting bracket a1, a mounting bracket b2, a power assembly, a limit plate 10, a conveyor belt mechanism, two sets of transmission members a and two sets of transmission members b.
[0025] Two groups of transmission parts a are respectively installed on both sides of the mounting bracket a1, and the transmission part a includes a chain b62 and multiple sprockets b61. The multiple sprockets b61 are rotatably installed on the mounting bracket a1. The chain b62 is meshed and connected with the multiple sprockets b61, and the transmission path of the chain b62 is rectangular. Multiple lower molds 11 are installed between the two groups of transmission parts a. Both ends of the lower mold 11 are connected to the chains b62 on both sides. The lower mold 11 is opened at one end, and the inner cavity of the lower mold is a downwardly concave arc surface structure. The opening of the lower mold can clamp the steel pipe.
[0026] The mounting bracket b2 is arranged at the upper end of the mounting bracket a1, and two groups of transmission members b are respectively installed on both sides of the mounting bracket b2. The transmission member b includes a chain a52 and a plurality of sprockets a51. The plurality of sprockets a51 are rotatably mounted on the mounting bracket b2. The chain a52 is meshed and connected with the plurality of sprockets a51, and the transmission path of the chain a52 is rectangular. A plurality of elastic pressing mechanisms are installed between the two groups of transmission members b. The elastic pressing mechanisms include an upper pressing die 12, a connecting rod 15 and an elastic reset member. Both ends of the connecting rod 15 are connected to the chains a52 on both sides. The upper pressing die 12 is connected to the connecting rod 15 through an elastic reset member. The elastic reset member includes a guide rod 16, a hemispherical block 17 and a spring 18. The guide rod 16 is connected to the upper die 12, and the guide rod 16 movably passes through the connecting rod 15 and its end is connected to the hemispherical block 17. The spring 18 is sleeved and installed on the guide rod 16. When the hemispherical block 17 contacts the raised part on the limit plate 10, due to the limiting effect, the guide rod 16 starts to move downward until it moves to the horizontal position on the limit plate 10. The movement of the guide rod 16 drives the upper die 12 to move downward. When the hemispherical block 17 is separated from the limit plate 10, the upper die 12 is driven to reset under the elastic force of the spring 18; the limit plate 10 is arranged between the two sets of transmission parts b, and the limit plate 10 is connected to the mounting bracket b2, and one side of the limit plate 10 is an upwardly tilted structure.
[0027] The power assembly is mounted on the mounting bracket a1 and is used to drive the two groups of transmission members a and the two groups of transmission members b to move synchronously. The power assembly includes a motor 7, a transmission shaft 8 and four groups of transmission members c. The motor 7 is mounted on the side of the mounting bracket a1. The transmission shaft 8 is rotatably mounted on the mounting bracket a1 and its end is connected to the output shaft of the motor 7. The transmission member c includes a driving sprocket 91, a chain c92 and a driven sprocket 93. The four driving sprockets 91 are all mounted on the transmission shaft 8. The four driven sprockets 93 are respectively mounted on the two groups of transmission members a and the two groups of transmission members b. The two driven sprockets 93 at the upper end are respectively connected to the rotating shafts of the sprockets a51 on both sides, and the two driven sprockets 93 at the lower end are respectively connected to the rotating shafts of the sprockets b61 on both sides. The driving sprocket 91 and the driven sprocket 93 at the same vertical position are connected by chains c92. The motor 7 drives the transmission shaft 8 to rotate, and the transmission shaft 8 drives the four driving sprockets 91 to rotate. With the cooperation of the chain c92, the four driven sprockets 93 are driven, and the four driven sprockets 93 respectively drive the two chains a52 and the two chains b62 to rotate.
[0028] The conveyor belt mechanism 4 is located below the transmission member a. When the pressed steel pipe starts to rotate downward, the steel pipe inside the lower template 11 falls onto the conveyor belt mechanism 4 under the action of gravity. The conveyor belt mechanism 4 can transport the fallen steel pipe to the next workstation.
[0029] A horizontal support plate 13 is provided between the two transmission members a, and the horizontal support plate 13 is connected to the mounting bracket a1. The horizontal support plate 13 is used to support and limit the lower template 11 to prevent the chain b62 from breaking during the pressing process.
[0030] In this embodiment, the power component drives the two chains a52 and the two chains b62 to rotate, and the moving speed of the chain a52 is the same as the moving speed of the chain b62. When the upper die 12 moves to the position of the limit plate 10, the elastic reset part on the upper die 12 first contacts the raised part of the limit plate 10, forcing the upper die 12 to move downward. During the downward movement of the upper die 12, the steel pipe in the lower template 11 is pressed and formed. When the elastic reset part on the upper die 12 is separated from the limit plate 10, the upper die 12 is quickly reset upward under the elastic force of the elastic reset part, and then the upper die 12 is moved out from the inner side of the lower template 11. When the lower template 11 starts to rotate downward, under the action of gravity, the pressed and formed steel pipe falls from the inner side of the lower template 11 onto the conveyor belt mechanism 4 and is transported away.
[0031] Embodiment 2
[0032] like Figure 1 and Figure 2 As shown, a tricycle canopy frame bending machine proposed in this embodiment, compared with embodiment 1, in this embodiment, a material box 3 is provided on one side of the mounting bracket b2, and the material box 3 is installed at the upper end of the mounting bracket a1, and a discharge hole is provided at the bottom end of the material box 3, and multiple steel pipes that need to be bent are concentrated on the inner side of the material box 3, and the discharge hole provided at the bottom end of the material box 3 is only for the discharge of a single steel pipe; multiple lower molds 11 are connected with anti-drop rods 14, and the anti-drop rods 14 on both sides of the lower mold 11 are staggered. When the opening on the lower template 11 is aligned with the discharge hole of the material box 3, the steel pipe inside the material box 3 automatically falls into the inner side of the lower template 11, thereby completing the automatic feeding work, and the multiple anti-drop rods 14 are in a horizontally arranged state after rotating to the upper end position of the transmission member a, which is used to prevent the steel pipe inside the material box 3 from falling into the position between two adjacent lower templates 11.
[0033] The implementation modes of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited thereto, and various changes can be made within the knowledge scope of technicians in the relevant technical field without departing from the purpose of the present invention.
Claims
1. A tricycle canopy frame bending machine, characterized in that: include: A mounting bracket a (1) and two sets of transmission members a, the two sets of transmission members a are respectively mounted on both sides of the mounting bracket a (1), a plurality of lower molds (11) are mounted between the two sets of transmission members a, and the lower molds (11) are arranged with one end being open; A mounting bracket b (2) and two groups of transmission members b, wherein the mounting bracket b (2) is arranged at the upper end of the mounting bracket a (1), the two groups of transmission members b are respectively mounted on both sides of the mounting bracket b (2), and a plurality of elastic downward pressing mechanisms are mounted between the two groups of transmission members b, the elastic downward pressing mechanisms comprising an upper pressing die (12), a connecting rod (15) and an elastic reset member, the two ends of the connecting rod (15) are respectively connected to the two groups of transmission members b, and the upper pressing die (12) is connected to the connecting rod (15) via the elastic reset member; A power assembly mounted on the mounting bracket a (1) and used to drive two sets of transmission members a and two sets of transmission members b to move synchronously; A limit plate (10), the limit plate (10) is arranged between the two groups of transmission members b, and the limit plate (10) is connected to the mounting bracket b (2), and one side of the limit plate (10) is an upwardly tilted structure; The conveyor belt mechanism (4) is located below the transmission member a.
2. A tricycle canopy frame bending machine according to claim 1, characterized in that: The transmission member a comprises a chain b (62) and a plurality of sprockets b (61), wherein the plurality of sprockets b (61) are rotatably mounted on the mounting bracket a (1), the chain b (62) is meshedly connected with the plurality of sprockets b (61), and the transmission path of the chain b (62) is rectangular.
3. A tricycle canopy frame bending machine according to claim 2, characterized in that: The transmission member b comprises a chain a (52) and a plurality of sprockets a (51), wherein the plurality of sprockets a (51) are rotatably mounted on a mounting bracket b (2), the chain a (52) is meshedly connected with the plurality of sprockets a (51), and a transmission path of the chain a (52) is rectangular.
4. A tricycle canopy frame bending machine according to claim 3, characterized in that: The power assembly comprises a motor (7), a transmission shaft (8) and four groups of transmission members c. The motor (7) is mounted on the side of the mounting bracket a (1). The transmission shaft (8) is rotatably mounted on the mounting bracket a (1) and its end is connected to the output shaft of the motor (7). The transmission member c comprises a driving sprocket (91), a chain c (92) and a driven sprocket (93). The four driving sprockets (91) are all mounted on the transmission shaft (8). The four driven sprockets (93) are respectively mounted on the two groups of transmission members a and the two groups of transmission members b. The two driven sprockets (93) at the upper end are respectively connected to the rotating shafts of the sprockets a (51) on both sides. The two driven sprockets (93) at the lower end are respectively connected to the rotating shafts of the sprockets b (61) on both sides. The driving sprocket (91) and the driven sprocket (93) at the same vertical position are connected to each other through the chain c (92).
5. The tricycle canopy frame bending machine according to claim 1, characterized in that: A material box (3) is arranged on one side of the mounting bracket b (2), the material box (3) is mounted on the upper end of the mounting bracket a (1), and a discharge hole is arranged at the bottom end of the material box (3).
6. A tricycle canopy frame bending machine according to claim 5, characterized in that: The plurality of lower moulds (11) are all connected with anti-dropping rods (14), and the anti-dropping rods (14) on both sides of the lower mould (11) are staggered.
7. A tricycle canopy frame bending machine according to claim 1, characterized in that: A horizontal support plate (13) is arranged between the two transmission members a, and the horizontal support plate (13) is connected to the mounting bracket a (1).
8. The tricycle canopy frame bending machine according to claim 1, characterized in that: The elastic reset member comprises a guide rod (16), a hemispherical block (17) and a spring (18). The guide rod (16) is connected to the upper die (12). The guide rod (16) movably passes through the connecting rod (15) and its end is connected to the hemispherical block (17). The spring (18) is sleeved and installed on the guide rod (16).
Citation Information
Patent Citations
Clamp for pipe numerical control bending machine
CN213256740U