Tool clamp for wedge block vertical machining process

By designing the vertical processing process of wedge blocks, the blanks are accurately positioned using the storage grooves and compression components, the problems of cumbersome and low efficiency of traditional wedge blocks are solved, and a simple and efficient processing process is achieved.

CN222608780UActive Publication Date: 2025-03-14JINZHOU JT RAILWAY MASCH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420230930.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-31
Publication Date
2025-03-14
Estimated Expiration
2034-01-31

AI Technical Summary

Technical Problem

The traditional wedge processing technology is cumbersome, the processing efficiency is low, making it difficult to achieve a simple and efficient processing process.

Method used

A wedge vertical processing process fixture is designed, including a base plate and a compression assembly, and the blank is positioned and clamped through the storage groove and support column to achieve precise positioning of the X-axis, Y-axis and Z-axis directions.

Benefits of technology

The tooling fixture can simplify operation, improve processing efficiency, and ensure accurate positioning and high-quality processing of workpieces.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222608780U_ABST
    Figure CN222608780U_ABST
Patent Text Reader

Abstract

The utility model discloses a tool clamp for a wedge block vertical machining process. The tool clamp comprises a bottom plate and a pressing assembly. The surface of the bottom plate is provided with a storage groove which is sunken towards the interior of the bottom plate, the blank piece is arranged in the storage groove, and the outer wall of the blank piece is attached to the groove wall of the storage groove; the pressing assembly comprises a supporting column and a pressing plate. The multiple supporting columns are fixedly connected with the bottom plate and evenly distributed along the outer portion of the blank piece. The pressing plate is arranged on the top of the supporting column and tightly presses the top of the blank piece. According to the tool clamp, a plurality of workpieces can be machined at the same time, the clamping process of the workpieces is simpler and more convenient, and the machining efficiency can be improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of tooling fixtures, and more specifically to a tooling fixture for a wedge block vertical processing process. Background Art

[0002] The role of wedges in high-speed trains and intercity subway rail vehicles is very important. The wedge connection ensures efficient and stable operation of passenger cars with its advantages of reliable connection, convenient loading and unloading, and high space utilization.

[0003] The purpose of the fixture is to position and clamp the workpiece when machining wedges in a CNC vertical machining center. When machining wedges with traditional technology, they need to be processed one by one, and the fixture needs to be adjusted every time a workpiece is processed. The operation process is cumbersome and the machining efficiency is low.

[0004] Therefore, it is an urgent problem for technical personnel in this field to develop a tooling fixture for the vertical processing of wedge blocks that is easy to operate and has high processing efficiency. Utility Model Content

[0005] In view of this, the utility model provides a tooling fixture for a wedge block vertical processing process which has the advantages of simple operation and high processing efficiency.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] A tooling fixture for a wedge block vertical processing process, comprising:

[0008] A bottom plate, wherein a storage groove recessed toward the inside of the bottom plate is provided on the surface of the bottom plate, the blank is placed in the storage groove, and the outer wall of the blank is in contact with the groove wall of the storage groove;

[0009] The clamping assembly includes: a support column and a pressure plate; the support column is provided in plurality and is fixedly connected to the base plate and evenly distributed along the outside of the blank; the pressure plate is arranged on the top of the support column and is pressed against the top of the blank.

[0010] The beneficial effect of adopting the above technical solution is that the side wall of the blank and the groove wall of the storage groove in the utility model are tightly attached to position the blank in the X-axis and Y-axis directions, and the clamping assembly can position the blank in the Z-axis direction. The positioning is convenient, and multiple workpieces can be processed at the same time, which can improve the processing efficiency of the workpieces.

[0011] Preferably, the clamping assembly further comprises a bolt, the bottom of which is connected to the base plate, and the top of which penetrates the clamping plate and is connected to a nut. The clamping plate can be limited by the bolt and the nut, so that the clamping plate can clamp the blank more stably.

[0012] Preferably, the base plate is provided with bolt holes at positions corresponding to the bolts for the bolts to be inserted in. The provision of the bolt holes makes the connection between the bolts and the base plate more stable.

[0013] Preferably, during a first processing step, a plurality of positioning holes are processed on the surface of the blank.

[0014] Preferably, during the second-order processing, the blank is turned upside down and then clamped, and a positioning pin is arranged in the positioning hole, and the positioning pin is connected to the bottom plate. The positioning pin can be angularly positioned, and the workpiece to be processed is accurately positioned during processing.

[0015] Preferably, during the second-order processing, the number of the clamping assemblies is the same as the number of the positioning holes, and the positions correspond one to one. During the second-order processing, the clamping assembly and the positioning pin simultaneously position a processed workpiece, so that the positioning of the processed workpiece is accurate, and the quality of the workpiece can be guaranteed.

[0016] Preferably, the number of the clamping assemblies selected for the first-order processing is less than the number of the clamping assemblies selected for the second-order processing.

[0017] It can be seen from the above technical solution that, compared with the prior art, the utility model discloses a tooling fixture for a wedge block vertical processing process, which has the following beneficial effects:

[0018] (1) In the present invention, the blank is limited in the X-axis and Y-axis directions by the placement groove of the bottom plate, and the blank is positioned in the Z-axis direction by the clamping assembly, which can accurately position the blank, thereby ensuring the processing quality of the workpiece;

[0019] (2) After the fixture is clamped, multiple workpieces can be processed simultaneously, the clamping operation is simpler and the processing efficiency can be improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings in the following description are only embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying creative work.

[0021] Figure 1 The accompanying drawing is a schematic diagram of the structure of the fixture provided by the utility model;

[0022] Figure 2 The accompanying drawings are provided by the utility model Figure 1 A top view of

[0023] Figure 3The accompanying drawing is a schematic diagram of the structure of the clamping fixture and the blank during the first-order processing provided by the utility model;

[0024] Figure 4 The accompanying drawings are provided by the utility model Figure 3 A top view of

[0025] Figure 5 The accompanying drawing is a schematic diagram of the structure of the fixture and workpiece clamping during the second-order processing provided by the utility model;

[0026] Figure 6 The accompanying drawings are provided by the utility model Figure 5 Top view of the .

[0027] Among them, in the figure,

[0028] 1- Bottom plate;

[0029] 11- storage slot; 12- bolt hole;

[0030] 2-Compression assembly;

[0031] 21-support column; 22-pressing plate; 23-bolt; 24-nut;

[0032] 3- positioning hole; 4- positioning pin; 5- blank; 6- workpiece. DETAILED DESCRIPTION

[0033] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0034] The utility model discloses a tooling fixture for a wedge block vertical processing process, comprising:

[0035] A bottom plate 1, wherein a storage groove 11 is provided on the surface of the bottom plate 1 and is recessed into the bottom plate 1, and a blank 5 is placed in the storage groove 11, and an outer wall of the blank 5 is in contact with a groove wall of the storage groove 11;

[0036] The clamping assembly 2 includes: a support column 21 and a pressure plate 22; a plurality of support columns 21 are provided, and are fixedly connected to the base plate 1 and evenly distributed along the outside of the blank 5; the pressure plate 22 is arranged at the top of the support column 21 and is pressed against the top of the blank 5.

[0037] In order to further optimize the above technical solution, the clamping assembly 2 also includes a bolt 23 , the bottom of the bolt 23 is connected to the bottom plate 1 , and the top passes through the pressing plate 22 and is connected to the nut 24 .

[0038] In order to further optimize the above technical solution, bolt holes 12 for inserting the bolts 23 are provided at positions of the bottom plate 1 corresponding to the bolts 23 .

[0039] In order to further optimize the above technical solution, during the first processing, a plurality of positioning holes 3 are processed on the surface of the blank 5. The number of the positioning holes 3 is consistent with the number of workpieces 6 to be processed, and each workpiece 6 obtained by processing has one positioning hole 3.

[0040] In order to further optimize the above technical solution, during the second-order processing, the blank 5 is turned upside down and clamped, and a positioning pin 4 is set in the positioning hole 3, and the positioning pin 4 is connected to the bottom plate 1. The positioning pin 4 and the clamping assembly 2 can position the workpiece 6, and the positioning pin 4 can also perform angular positioning on the workpiece 6, so that the processing quality of the workpiece 6 is improved during the second-order processing.

[0041] In order to further optimize the above technical solution, during the second-order processing, the number of the clamping components 2 is the same as the number of the positioning holes 3, and the positions correspond one to one.

[0042] In order to further optimize the above technical solution, the number of clamping assemblies 2 selected in the first-order processing is less than the number of clamping assemblies 2 selected in the second-order processing. The clamping assemblies 2 in the first-order processing are mainly used to clamp and punch the blank 5, and 4 sets of clamping assemblies 2 are sufficient; the second-order processing is to process the workpiece 6, and the clamping assemblies 2 are used to clamp the workpiece 6, and the number of clamping assemblies 2 is the same as the number of workpieces 6.

[0043] In this specification, each embodiment is described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts between the embodiments can be referred to each other. For the device disclosed in the embodiment, since it corresponds to the method disclosed in the embodiment, the description is relatively simple, and the relevant parts can be referred to the method part.

[0044] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A fixture for vertical processing of wedge blocks, characterized in that: include: A bottom plate (1), wherein a storage groove (11) is provided on the surface of the bottom plate (1) and is recessed into the bottom plate (1), and the blank (5) is placed in the storage groove (11), and the outer wall of the blank (5) is in contact with the groove wall of the storage groove (11); A clamping assembly (2), the clamping assembly (2) comprising: a support column (21) and a pressure plate (22); a plurality of the support columns (21) are provided, and are fixedly connected to the base plate (1) and evenly distributed along the outside of the blank (5); the pressure plate (22) is arranged on the top of the support column (21) and is pressed against the top of the blank (5).

2. A fixture for vertical processing of wedge blocks according to claim 1, characterized in that: The clamping assembly (2) further comprises a bolt (23), the bottom of the bolt (23) being connected to the base plate (1) and the top of the bolt (23) penetrating the clamping plate (22) and being connected to a nut (24).

3. A fixture for vertical processing of wedge blocks according to claim 2, characterized in that: Bolt holes (12) for inserting the bolts (23) are provided at positions of the bottom plate (1) corresponding to the bolts (23).

4. A fixture for vertical processing of wedge blocks according to claim 1, characterized in that: During the first processing, a plurality of positioning holes (3) are processed on the surface of the blank (5).

5. A fixture for vertical processing of wedge blocks according to claim 4, characterized in that: During the second-order processing, the blank (5) is turned upside down and then clamped, and a positioning pin (4) is arranged in the positioning hole (3), and the positioning pin (4) is connected to the bottom plate (1).

6. A fixture for vertical processing of wedge blocks according to claim 5, characterized in that: During the second-order processing, the number of the clamping components (2) is the same as the number of the positioning holes (3), and the positions correspond one to one.

7. A fixture for vertical processing of wedge blocks according to claim 6, characterized in that: The number of the clamping assemblies (2) selected during the first-order processing is less than the number of the clamping assemblies (2) selected during the second-order processing.